Level detection device

By designing a horizontal detection device including a light source chamber, a partition chamber and an indicator chamber, the horizontal state of the automatic detection device is realized by combining the partition structure and the light-transmitting area, the problems of inaccurate judgment and low efficiency in the prior art are solved, and fast and accurate horizontal detection is achieved.

CN222784107UActive Publication Date: 2025-04-22ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420599363.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-04-22
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing level of detection technology relies on human observation, and there are problems of inaccurate judgment and low efficiency.

Method used

A horizontal detection device is designed, including a light source chamber, a partition chamber and an indicator chamber. Using the coordination of the partition structure and the light transmitting area, the horizontal state of the automatic detection device is realized through the electrical connection between the light source and the photoresistor.

Benefits of technology

The device can quickly and accurately judge the level status of the equipment, reduce artificial errors, and is simple in structure, low in cost, and is easy to install and repair.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a level detection device which comprises a light source chamber, a partition chamber and an indication chamber, the partition chamber is arranged between the light source chamber and the indication chamber, the light source chamber is provided with a first light source, the indication chamber is provided with a second light source, a photoresistor is electrically connected with the second light source, and a first light-transmitting area is arranged between the light source chamber and the partition chamber. A second light-transmitting area is arranged between the partition chamber and the indication chamber, the first light-transmitting area and the second light-transmitting area are correspondingly arranged, the partition chamber is provided with a partition structure, when the horizontal detection device is in a horizontal state, the partition structure covers the first light-transmitting area and the second light-transmitting area, and the second light source is in an off state, and when the horizontal detection device is in an inclined state, the partition structure covers the second light source. The blocking structure deviates in the inclined direction, light of the first light source enters the indication chamber through the first light-transmitting area and the second light-transmitting area, and the second light source of the indication chamber is lightened or flickers. The horizontal detection device is simple in structure, low in cost, convenient to install and maintain and capable of rapidly detecting the horizontal state of the detected device.
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Description

Technical Field

[0001] The utility model relates to the technical field of level detection, in particular to a level detection device. Background Art

[0002] In the field of engineering technology, some equipment needs to be kept horizontal when working. When the status of the equipment cannot be judged, the equipment may fail to work. At present, accelerometers or capacitance barriers are generally used to measure the inclination angle of a surface, and the bubble principle (bubble level) is used to detect whether a surface is horizontal. However, this detection method requires human observation, such as observing whether the bubble is in the middle position of the bubble level to make a judgment. However, this detection method is based on the human eye judgment. The factors are relatively large, and it is impossible to make an intuitive and accurate judgment on whether a surface is horizontal. Summary of the invention

[0003] In view of this, an object of the present invention is to provide a level detection device, which has a simple structure, low cost, is easy to install and maintain, and can quickly detect the horizontal state of a device under test.

[0004] The utility model provides a level detection device, comprising a light source chamber, a baffle chamber and an indication chamber, wherein the baffle chamber is arranged between the light source chamber and the indication chamber, the light source chamber is provided with a first light source, the indication chamber is provided with a second light source, the photoresistor is electrically connected to the second light source, a first light-transmitting area is arranged between the light source chamber and the baffle chamber, a second light-transmitting area is arranged between the baffle chamber and the indication chamber, the first light-transmitting area and the second light-transmitting area are arranged correspondingly, the baffle chamber is provided with a baffle structure, when the level detection device is in a horizontal state, the baffle structure covers the first light-transmitting area and the second light-transmitting area, the second light source is in an extinguished state, when the level detection device is in an inclined state, the baffle structure is offset along the inclined direction, the light of the first light source passes through the first light-transmitting area and the second light-transmitting area into the indication chamber, and the second light source in the indication chamber is lit or flashes.

[0005] In one embodiment, the indication chamber is provided with a photoresistor electrically connected to the second light source, and the photoresistor is arranged in series with the second light source. When the light of the first light source enters the indication chamber and the photoresistor senses the light, the second light source lights up or flashes.

[0006] In one embodiment, the baffle chamber is a closed space, and liquid or gas can be filled into the baffle chamber.

[0007] In one embodiment, the barrier structure includes a first end portion, a rolling portion, and a second end portion that are fixedly connected, the first end portion is arranged corresponding to the first light-transmitting area, the second end portion is arranged corresponding to the second light-transmitting area, the rolling portion is a cylinder, a bearing surface is provided in the barrier chamber, the barrier structure is arranged on the bearing surface, the bearing surface is an arc-shaped surface, and the rolling portion can roll on the bearing surface.

[0008] In one embodiment, the bearing surface is a first bearing surface, the first bearing surface is arranged at the bottom of the baffle chamber, and the density of the baffle structure is greater than the density of the liquid or the density of the gas in the baffle chamber.

[0009] In one embodiment, the bearing surface is a second bearing surface, the second bearing surface is arranged on the top of the baffle chamber, and the density of the baffle structure is less than the density of the liquid or the density of the gas in the baffle chamber.

[0010] In one embodiment, the first end is in the shape of a cylinder or a rectangular column, and the second end is in the shape of a cylinder or a rectangular column.

[0011] In one embodiment, the inner diameter of the first light-transmitting area is greater than or equal to the inner diameter of the first end, and the inner diameter of the second end is greater than or equal to the inner diameter of the second light-transmitting area; or the width of the first light-transmitting area is greater than or equal to the width of the first end, and the width of the second end is greater than or equal to the width of the second light-transmitting area.

[0012] In one embodiment, the level detection device further includes an alarm, which is disposed in the indicator chamber and is connected in series with the second light source. When the indicator light is in a lighting state, the alarm emits a warning sound.

[0013] In one embodiment, the level detection device also includes a power supply, the light source chamber is provided with a first circuit, the first light source is electrically connected to the first circuit, the indicator chamber is provided with a second circuit, the second light source and the photoresistor are respectively electrically connected to the second circuit, the first circuit and the second circuit are respectively electrically connected to the power supply, and the first circuit and the second circuit are arranged in parallel.

[0014] The horizontal detection device of the utility model is provided with a blocking structure in the blocking chamber, and a first light-transmitting area is provided between the light source chamber and the blocking chamber, and a second light-transmitting area is provided between the blocking chamber and the indication chamber. When the horizontal detection device is in a horizontal state, the blocking structure covers the first light-transmitting area and the second light-transmitting area, and the second light source is in an extinguished state. When the horizontal detection device is tilted, the blocking structure cannot completely cover the first light-transmitting area and the second light-transmitting area. The light of the first light source in the light source chamber passes through the first light-transmitting area and the second light-transmitting area and enters the indication chamber. The second light source in the indication chamber is lit, and it can be determined that the horizontal detection device is in a tilted state, thereby determining that the detection surface of the engineering machinery using the horizontal detection device is in a horizontal state or a tilted state. The horizontal detection device is not only simple in structure, convenient in use, and low in cost, but also easy in installation and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a structural schematic diagram of a level detection device according to a first embodiment of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the barrier structure of the first embodiment of the utility model;

[0018] Figure 3 yes Figure 1 A schematic diagram of the cross-sectional structure at AA when the mid-level detection device is in a horizontal state;

[0019] Figure 4 yes Figure 1 A schematic diagram of the cross-sectional structure at AA when the mid-level detection device is in a tilted state;

[0020] Figure 5 It is a circuit diagram of a level detection device of the first embodiment of the utility model;

[0021] Figure 6 It is a structural schematic diagram of a level detection device according to a second embodiment of the utility model;

[0022] Figure 7 yes Figure 6 A schematic diagram of the cross-sectional structure at BB when the mid-level detection device is in a horizontal state;

[0023] Figure 8 yes Figure 6A schematic diagram of the cross-sectional structure at BB when the mid-level detection device is in a tilted state;

[0024] Explanation of the accompanying drawings: first light-transmitting area-101; second light-transmitting area-102; light source chamber-11; first circuit-111; first light source-112; barrier chamber-12; barrier structure-121; first end-1211; rolling portion-1212; second end-1213; first bearing surface-1214; second bearing surface-1215; indication chamber-13; second circuit-131; photoresistor-132; second light source-133; power supply-14; switch-15.

[0025] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0026] The following will describe in detail a specific embodiment of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the description of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present utility model, unless otherwise clearly specified and limited, the terms "set", "install", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0028] The directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.

[0029] The terms "first", "second", "third", etc. are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.

[0030] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.

[0031] First embodiment

[0032] like Figures 1 to 5 As shown, the level detection device includes a light source chamber 11, a baffle chamber 12 and an indicator chamber 13, the baffle chamber 12 is arranged between the light source chamber 11 and the indicator chamber 13, the light source chamber 11 is provided with a first light source 112, the indicator chamber 13 is provided with a second light source 133, the photoresistor 132 is electrically connected to the second light source 133, a first light-transmitting area 101 is provided between the light source chamber 11 and the baffle chamber 12, a second light-transmitting area 102 is provided between the baffle chamber 12 and the indicator chamber 13, and the first light-transmitting area 101 is connected to the second light-transmitting area 102. 02 is set accordingly, the baffle chamber 12 is provided with a baffle structure 121, when the level detection device is in a horizontal state, the baffle structure 121 covers the first light-transmitting area 101 and the second light-transmitting area 102, and the second light source 133 is in an off state, when the level detection device is in an inclined state, the baffle structure 121 is offset along the inclined direction, and the light of the first light source 112 passes through the first light-transmitting area 101 and the second light-transmitting area 102 into the indicating chamber 13, and the second light source 133 of the indicating chamber 13 is lit or flashing. In this embodiment, the baffle chamber 12 is a closed space, and the baffle chamber 12 can be filled with liquid or gas, wherein the liquid is, for example, water, and the gas is, for example, air or nitrogen, etc., and the first light-transmitting area 101 and the second light-transmitting area 102 are both made of transparent materials, such as glass or plastic, which can achieve light transmission.

[0033] The horizontal detection device of the present invention is provided with a blocking structure 121 in the blocking chamber 12, and a first light-transmitting area 101 is provided between the light source chamber 11 and the blocking chamber 12, and a second light-transmitting area 102 is provided between the blocking chamber 12 and the indicating chamber 13. When the horizontal detection device is in a horizontal state, the blocking structure 121 covers the first light-transmitting area 101 and the second light-transmitting area 102, and the second light source 133 is in an extinguished state. When the horizontal detection device is tilted, the blocking structure 121 cannot completely cover the first light-transmitting area 101 and the second light-transmitting area 102, and the light of the first light source 112 in the light source chamber 11 passes through the first light-transmitting area 101 and the second light-transmitting area 102 into the indicating chamber 13, and the second light source 133 in the indicating chamber 13 is lit, so that it can be determined that the horizontal detection device is in a tilted state, thereby determining that the detection surface of the engineering machinery using the horizontal detection device is in a horizontal state or a tilted state. The horizontal detection device is not only simple in structure, convenient in use, and low in cost, but also easy in installation and maintenance.

[0034] like Figure 5As shown, the level detection device also includes a power supply 14 and a switch 15. The switch 15 is arranged near the power supply 14. The switch 15 is used to control the connection and disconnection of the power supply 14 and the first circuit 111, and the connection and disconnection of the power supply 14 and the second circuit 131. The light source chamber 11 is provided with a first circuit 111, and the first light source 112 is electrically connected to the first circuit 111. The indication chamber 13 is provided with a second circuit 131. The indication chamber 13 is provided with a photoresistor 132 electrically connected to the second light source 133. The photoresistor 132 and the second light source 133 are arranged in series. The second light source 133 and the photoresistor 132 are electrically connected to the second circuit 131 respectively. The first circuit 111 and the second circuit 131 are electrically connected to the power supply 14 respectively. The first circuit 111 and the second circuit 131 are arranged in parallel. When the light of the first light source 112 enters the indication chamber 13, the resistance value of the photoresistor 132 in the indication chamber 13 decreases rapidly as the light intensity increases, the loop of the second circuit 131 is connected, and the second light source 133 lights up or flashes. In this embodiment, the first circuit 111 and the second circuit 131 are electrically connected to a conventional resistor respectively.

[0035] In another preferred embodiment, the horizontal detection device also includes an alarm, which is arranged in the indicator chamber 13. The alarm is arranged in series with the second light source 133. When the indicator light is on or flashing, the alarm emits a warning sound to remind the operator that the detected surface is tilted and not in a horizontal state.

[0036] like Figures 2 to 4 As shown, the barrier structure 121 includes a first end 1211, a rolling portion 1212 and a second end 1213 that are fixedly connected. The first end 1211 is arranged corresponding to the first light-transmitting area 101, and the second end 1213 is arranged corresponding to the second light-transmitting area 102. The rolling portion 1212 is a cylinder. A bearing surface is provided in the barrier chamber 12. The barrier structure 121 is arranged on the bearing surface. The bearing surface is an arc-shaped surface, and the rolling portion 1212 can roll on the bearing surface.

[0037] like Figure 3 and Figure 4As shown, the bearing surface is a first bearing surface 1214, which is arranged at the bottom of the baffle chamber 12, and the arc surface of the first bearing surface 1214 is recessed in the X direction, and the density of the baffle structure 121 is greater than the density of the liquid or the density of the gas in the baffle chamber 12; for example, the material of the baffle structure 121 is, for example, stainless steel or iron, etc., which can make the baffle structure 121 sink to the bottom of the baffle chamber 12 and contact with the first bearing surface 1214. When the horizontal detection device is in a horizontal state, the baffle structure 121 is located in the middle of the first bearing surface 1214, and the two ends of the baffle structure 121 respectively cover the first light-transmitting area 101 and the second light-transmitting area 102, and the light of the first light source 112 of the light source chamber 11 cannot be projected to the indication chamber 13, the resistance value of the photoresistor 132 in the indication chamber 13 is large, the loop of the second circuit 131 is disconnected, and the second light source 133 is in an off state.

[0038] like Figures 2 to 4 As shown, the first end 1211 is cylindrical or rectangular, and the second end 1213 is cylindrical or rectangular, so the shapes of the first light-transmitting area 101 and the second light-transmitting area 102 are respectively matched with the shapes of the first end 1211 and the second end 1213. For example, when the first end 1211 and the second end 1213 are cylindrical, the inner diameter of the first light-transmitting area 101 is greater than or equal to the inner diameter of the first end 1211, and the inner diameter of the second end 1213 is greater than or equal to the inner diameter of the second light-transmitting area 102, so that the barrier structure 121 can cover the first light-transmitting area 101 and the second light-transmitting area 102; when the first end 1211 and the second end 1213 are rectangular, the width of the first light-transmitting area 101 is greater than or equal to the width of the first end 1211, and the width of the second end 1213 is greater than or equal to the width of the second light-transmitting area 102, so that the barrier structure 121 can cover the first light-transmitting area 101 and the second light-transmitting area 102.

[0039] Second embodiment

[0040] like Figures 6 to 8 As shown, the level detection device of this embodiment is substantially the same in structure as the level detection device of the first embodiment, except that the structure of the bearing surface is different.

[0041] Specifically, the first light-transmitting area 101 and the second light-transmitting area 102 are arranged at the top of the baffle chamber 12, and the bearing surface is the second bearing surface 1215. The second bearing surface 1215 is arranged at the top of the baffle chamber 12, and the second bearing surface 1215 is recessed in the Y direction. The density of the baffle structure 121 is less than the density of the liquid or the density of the gas in the baffle chamber 12, so that the baffle structure 121 floats to the top of the baffle chamber 12 and contacts with the second bearing surface 1215. When the level detection device is in a horizontal state, the baffle structure 121 is located in the middle of the second bearing surface 1215, and the two ends of the baffle structure 121 cover the first light-transmitting area 101 and the second light-transmitting area 102 respectively. The light from the first light source 112 of the light source chamber 11 cannot be projected into the indication chamber 13, the resistance value of the photoresistor 132 in the indication chamber 13 is large, the loop of the second circuit 131 is disconnected, and the second light source 133 is in an off state; when the horizontal detection device is in an inclined state, the blocking structure 121 cannot completely cover the first light-transmitting area 101 and the second light-transmitting area 102, and the light in the light source chamber 11 is incident into the indication chamber 13 through the first light-transmitting area 101, the blocking chamber 12, and the second light-transmitting area 102, and the resistance value of the photoresistor 132 in the indication chamber 13 decreases rapidly with the increase of light intensity, and at this time the second circuit 131 forms a loop, and the second light source 133 is lit.

[0042] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the attached claims.

Claims

1. A level detection device, characterized in that: The invention comprises a light source chamber (11), a barrier chamber (12) and an indication chamber (13), wherein the barrier chamber (12) is arranged between the light source chamber (11) and the indication chamber (13), the light source chamber (11) is provided with a first light source (112), the indication chamber (13) is provided with a photoresistor (132) and a second light source (133), the photoresistor (132) and the second light source (133) are electrically connected, a first light-transmitting area (101) is arranged between the light source chamber (11) and the barrier chamber (12), a second light-transmitting area (102) is arranged between the barrier chamber (12) and the indication chamber (13), the first light-transmitting area (101) and the second light source (133) are electrically connected, The second light-transmitting area (102) is arranged correspondingly, and the barrier chamber (12) is provided with a barrier structure (121). When the level detection device is in a horizontal state, the barrier structure (121) covers the first light-transmitting area (101) and the second light-transmitting area (102), and the second light source (133) is in an extinguished state. When the level detection device is in an inclined state, the barrier structure (121) is offset along the inclined direction, and the light of the first light source (112) passes through the first light-transmitting area (101) and the second light-transmitting area (102) into the indication chamber (13), and the second light source (133) of the indication chamber (13) is lit or flashes.

2. The level detection device according to claim 1, characterized in that: The indication chamber (13) is provided with a photoresistor (132) electrically connected to the second light source (133); the photoresistor (132) and the second light source (133) are arranged in series; when light from the first light source (112) enters the indication chamber (13), the second light source (133) lights up or flashes when the photoresistor (132) senses the light.

3. The level detection device according to claim 2, characterized in that: The baffle chamber (12) is a closed space, and liquid or gas can be filled into the baffle chamber (12).

4. The level detection device according to claim 3, characterized in that: The baffle structure (121) comprises a first end (1211) which is fixedly connected, a rolling portion (1212) and a second end (1213); the first end (1211) is arranged corresponding to the first light-transmitting area (101); the second end (1213) is arranged corresponding to the second light-transmitting area (102); the rolling portion (1212) is a cylinder; a bearing surface is provided in the baffle chamber (12); the baffle structure (121) is arranged on the bearing surface; the bearing surface is an arc-shaped surface; and the rolling portion (1212) is capable of rolling on the bearing surface.

5. The level detection device according to claim 4, characterized in that: The bearing surface is a first bearing surface (1214), the first bearing surface (1214) is arranged at the bottom of the baffle chamber (12), and the density of the baffle structure (121) is greater than the density of the liquid or the density of the gas in the baffle chamber (12).

6. The level detection device according to claim 4, characterized in that: The bearing surface is a second bearing surface (1215), the second bearing surface (1215) is arranged on the top of the baffle chamber (12), and the density of the baffle structure (121) is less than the density of the liquid or the density of the gas in the baffle chamber (12).

7. The level detection device according to claim 5 or 6, characterized in that: The first end (1211) is cylindrical or rectangular, and the second end (1213) is cylindrical or rectangular.

8. The level detection device according to claim 7, characterized in that: The inner diameter of the first light-transmitting area (101) is greater than or equal to the inner diameter of the first end (1211), and the inner diameter of the second end (1213) is greater than or equal to the inner diameter of the second light-transmitting area (102); or the width of the first light-transmitting area (101) is greater than or equal to the width of the first end (1211), and the width of the second end (1213) is greater than or equal to the width of the second light-transmitting area (102).

9. The level detection device according to claim 5 or 6, characterized in that: The level detection device further comprises an alarm, which is arranged in the indication chamber (13) and is arranged in series with the second light source (133). When the indicator light is in a lighting state, the alarm emits a warning sound.

10. The level detection device according to any one of claims 2 to 6, characterized in that: The level detection device further comprises a power supply (14); the light source chamber (11) is provided with a first circuit (111); the first light source (112) is electrically connected to the first circuit (111); the indicator chamber (13) is provided with a second circuit (131); the second light source (133) and the photoresistor (132) are respectively electrically connected to the second circuit (131); the first circuit (111) and the second circuit (131) are respectively electrically connected to the power supply (14); and the first circuit (111) and the second circuit (131) are arranged in parallel.