Liquid level monitoring device

By designing a liquid level monitoring device including a bracket, limit alarm component and trigger component, the problem of the impact of the measurement accuracy of the existing radar level gauge under special operating conditions is solved, and accurate liquid level monitoring is achieved in high temperature, high pressure and high corrosion environments, improving the safety and stability of the production process, and facilitating maintenance.

CN222784165UActive Publication Date: 2025-04-22JINAN IRON & STEEL GRP INT ENG CO LTD
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Patent Information

Application Number
CN202421651529.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-22
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The measurement accuracy of existing radar level gauge is affected under special operating conditions such as high temperature, high pressure and high corrosion, and even leads to equipment damage and production interruption.

Method used

A liquid level monitoring device is designed, including a bracket, a limit alarm component and a trigger component. The triggering component consists of a fixed pulley, a wire rope, a container one and a container two. The container one is heavier than a container two. Through the cooperation of the wire rope and the trigger baffle, accurate monitoring of the water level is achieved.

Benefits of technology

The device can accurately monitor the liquid level of the pool in high temperature, high pressure and high corrosion environments, avoid interference from surrounding environmental factors, improve the safety and stability of the production process, and due to its removable mechanical structure, it is easy to maintain and save economic costs.

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Abstract

The utility model discloses a liquid level monitoring device, which belongs to the technical field of liquid level detection and comprises a support arranged on the outer wall of one side of a pool, a limit alarm component detachably arranged on the support and a trigger component matched with the limit alarm component. The triggering part comprises a fixed pulley arranged at the top of the bracket, a steel wire rope lapped on the fixed pulley, and a container I and a container II which are respectively arranged at two ends of the steel wire rope and are filled with liquid, and the container I is heavier than the container II and is arranged in the water tank; the second container is suspended in the air under the gravity effect of the first container and is matched with the limiting alarm component on the support. The device has high applicability and durability, the liquid level of the pool can be accurately monitored under the special working conditions of high temperature, high pressure, high corrosion and the like, and the safety and the stability in the production process are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of liquid level detection, and in particular relates to a liquid level monitoring device. Background Art

[0002] With the continuous development of industrial production technology, various automatic control systems have been widely used in water treatment, chemical industry, energy and other industries. In these systems, liquid level detection and control is an important link. Accurate detection and effective control of liquid level directly affect the safety, stability and efficiency of the production process.

[0003] At present, common liquid level detection technologies include radar level gauges, ultrasonic level gauges, differential pressure level gauges, etc. Among them, radar level gauges are widely used in industrial production due to their advantages such as non-contact, no need to install pipelines, and not easily affected by medium characteristics. However, under certain special working conditions, such as high temperature, high pressure, corrosive media and other environments, the measurement accuracy of radar level gauges will be greatly affected, and even cause equipment damage and production interruption. Taking the vortex well water pool as an example, due to the high water temperature in the pool, especially the high water vapor content in winter, it is very easy to affect the measurement accuracy of the radar level gauge.

[0004] Therefore, there is a need for a liquid level monitoring device that is suitable for special working conditions and can accurately monitor the liquid level in the water pool to improve the safety and stability of the production process. Utility Model Content

[0005] The purpose of the utility model is to provide a liquid level monitoring device with high applicability and durability, which can ensure accurate monitoring of the pool liquid level under special working conditions such as high temperature, high pressure and high corrosion, and improve the safety and stability of the production process.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A liquid level monitoring device comprises a bracket arranged on the outer wall of one side of a pool, a limit alarm component detachably arranged on the bracket, and a trigger component adapted to the limit alarm component; the trigger component comprises a fixed pulley arranged on the top of the bracket, a steel wire rope overlapped on the fixed pulley, and a container 1 and a container 2 respectively arranged at both ends of the steel wire rope and both containing liquid, the container 1 being heavier than the container 2 and being placed in the pool, and the container 2 being suspended in the air under the gravity of the container 1 and adapted to the limit alarm component on the bracket.

[0008] A further improvement of the technical solution of the utility model is that a trigger baffle is horizontally arranged on the top of the second container, and one end of the trigger baffle is adapted to fit a limit alarm component, and the other end thereof is provided with a through hole extending upward and downward.

[0009] A further improvement of the technical solution of the utility model is that one end of the wire rope is connected to the second container through the trigger baffle, and the other end thereof passes through the through hole on the trigger baffle and is connected to the first container.

[0010] A further improvement of the technical solution of the utility model is that the limit alarm component includes two travel switches arranged on one side of the bracket close to the second container and an alarm electrically connected to the two travel switches respectively, and the two travel switches are respectively located on the upper and lower sides of the trigger baffle.

[0011] A further improvement of the technical solution of the utility model is that the interval between the two travel switches is adapted to the upper and lower limit water level difference of the pool.

[0012] A further improvement of the technical solution of the utility model is that a scale is arranged on one side of the bracket close to the container.

[0013] A further improvement of the technical solution of the utility model is that: container one is the same as container two, container one is full of water, and container two is not full of water; the water contained in container two is 1 / 2 of its volume.

[0014] Due to the adoption of the above technical solution, the technical progress achieved by the utility model is:

[0015] The liquid level monitoring device of the utility model has high applicability and durability. It can ensure accurate monitoring of the liquid level in the water pool under special working conditions such as high temperature, high pressure and high corrosion, effectively avoid interference from surrounding environmental factors, and improve the safety and stability of the production process. Moreover, due to its detachable mechanical structure, it is easier to repair and maintain than conventionally used radar level gauges, ultrasonic level gauges and differential pressure level gauges, saving economic costs.

[0016] The trigger component adopted by the utility model includes a container one arranged on a fixed pulley through a steel wire rope and a container two with a trigger baffle plate horizontally arranged on the top, wherein both the container one and the container two contain liquid, and the container one is heavier than the container two and is placed in a water pool, and the container two is suspended in the air under the gravity of the container one; the limit alarm component adopted by the utility model includes two travel switches respectively located on the upper and lower sides of the trigger baffle plate and an alarm device electrically connected to the two travel switches respectively, and the interval distance between the two travel switches is adapted to the upper and lower limit water level difference of the water pool. The trigger component cooperates with the limit alarm component. When the water level in the pool drops, the water buoyancy decreases, and the pulling force generated by container one on container two increases. At this time, container two drives the trigger baffle to rise under the action of container one. If the water in the pool drops to the lower limit water level, the trigger baffle contacts the travel switch on its upper side and an alarm is issued; when the water level in the pool rises, the water buoyancy increases, and the pulling force generated by container one on container two decreases. At this time, container two drives the trigger baffle to drop. If the water in the pool rises to the upper limit water level, the trigger baffle contacts the travel switch on its lower side and an alarm is issued, thereby completing accurate water level monitoring reminders.

[0017] The trigger baffle adopted by the utility model has one end adapted to two travel switches, and the other end is provided with through holes extending upward and downward; one end of the steel wire rope is connected to the second container through the trigger baffle, and the other end of the steel wire rope passes through the through hole on the trigger baffle and is connected to the first container; when the water level in the pool is adjusted, the trigger baffle can limit the first container and the second container to keep them stable, and can also prevent the water load from affecting the first container and causing it to have a large displacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the liquid level monitoring device of the utility model;

[0019] Among them, 1. water tank, 2. fixed pulley, 3. wire rope, 4. container one, 5. container two, 6. bracket, 7. trigger baffle, 7-1, through hole, 8. travel switch, 9. ruler. DETAILED DESCRIPTION

[0020] The present invention is further described in detail below in conjunction with the embodiments:

[0021] like Figure 1 As shown, the utility model provides a liquid level monitoring device, including a bracket 6 and a limit alarm component and a trigger component that cooperate with each other. The bracket 6 is arranged on the outer wall of one side of the water tank 1. The limit alarm component and the trigger component are both detachably arranged on the bracket 6. Compared with conventionally used radar level gauges, ultrasonic level gauges and differential pressure level gauges, the utility model can effectively avoid interference from surrounding environmental factors, and the detachable mechanical structure adopted is more convenient for maintenance and repair, saving economic costs.

[0022] Specifically, the triggering component includes a fixed pulley 2, a steel wire rope 3, a container 1 4 and a container 2 5, wherein the fixed pulley 2 is arranged on the top of the bracket 6, the steel wire rope 3 is overlapped and wrapped around the fixed pulley 2, the container 1 4 and the container 2 5 are respectively arranged at the two ends of the steel wire rope 3, the container 1 4 and the container 2 5 are both closed containers, both of which contain liquid, preferably, the liquid is water, the container 1 4 is heavier than the container 2 5 and is placed in the pool 1, which is used to reflect the water level of the pool 1, the container 2 5 is suspended in the air under the gravity of the container 1 4, and is adapted to the limit alarm component on the bracket 6, and the container 2 5 and the container 1 4 are interlocked with the limit alarm component to send out upper and lower limit water level alarms. Preferably, the material, capacity, weight, volume and shape of the container 1 4 and the container 2 5 are the same, the interior of the container 1 4 is full of water, and the interior of the container 2 5 is not full of water, and more preferably, the water contained in the container 2 5 is 1 / 2 of its volume.

[0023] A trigger baffle 7 is also horizontally arranged on the top of the container 2 5. One end of the trigger baffle 7 is adapted to the limit alarm component, that is, it can trigger the upper and lower limit water level alarms, and the other end thereof is provided with a through hole 7-1 that passes through from top to bottom. One end of the steel wire 3 is connected to the container 2 5 through the trigger baffle 7, and the other end thereof passes through the through hole 7-1 on the trigger baffle 7 and is connected to the container 1 4. When the water level in the pool 1 is adjusted, the trigger baffle 7 can limit the containers 1 4 and 2 5 to keep them stable, and at the same time can prevent the water load from affecting the container 1 4 and causing it to have a large displacement.

[0024] The limit alarm component includes two travel switches 8 electrically connected to the alarm, and the two travel switches 8 are arranged on the side of the bracket 6 close to the container 2 5, and the two travel switches 8 are respectively located on the upper and lower sides of the trigger baffle 7, so that when the water level in the pool 1 changes to the upper and lower limit water levels, the trigger baffle 7 can contact the two travel switches 8 respectively. In order to meet this requirement, the interval between the two travel switches 8 is adapted to the upper and lower limit water level difference of the pool 1. A scale 9 is arranged on the side of the bracket 6 close to the container 1 4 to assist in monitoring the water level.

[0025] During operation, the trigger component cooperates with the limit alarm component. When the water level in the pool 1 drops, the water buoyancy decreases, and the pulling force generated by container one 4 on container two 5 increases. At this time, container two 5 drives the trigger baffle 7 to rise under the action of container one 4. If the water in the pool drops to the lower limit water level, the trigger baffle 7 contacts the travel switch 8 on its upper side and an alarm is sounded; when the water level in the pool 1 rises, the water buoyancy increases, and the pulling force generated by container one 4 on container two 5 decreases. At this time, container two 5 drives the trigger baffle 7 to drop. If the water in the pool rises to the upper limit water level, the trigger baffle 7 contacts the travel switch 8 on its lower side and an alarm is sounded, thereby completing accurate water level monitoring reminders.

[0026] The two travel switches 8, the fixed pulley 2 and the scale 9 in the present invention are all detachably arranged on the bracket 6, and can be fixed by bolts or other detachable parts.

[0027] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A liquid level monitoring device, characterized in that: The invention comprises a bracket (6) arranged on the outer wall of one side of a pool (1), a limit alarm component detachably arranged on the bracket (6), and a trigger component adapted to the limit alarm component; the trigger component comprises a fixed pulley (2) arranged on the top of the bracket (6), a steel wire rope (3) overlapped on the fixed pulley (2), and a first container (4) and a second container (5) respectively arranged at both ends of the steel wire rope (3) and both containing liquid; the first container (4) is heavier than the second container (5) and is arranged in the pool (1); the second container (5) is suspended in mid-air under the action of the gravity of the first container (4) and adapted to the limit alarm component on the bracket (6).

2. A liquid level monitoring device according to claim 1, characterized in that: A trigger baffle (7) is horizontally arranged on the top of the second container (5), and one end of the trigger baffle (7) is adapted to fit a limit alarm component, while the other end thereof is provided with a through hole (7-1) extending therethrough from top to bottom.

3. A liquid level monitoring device according to claim 2, characterized in that: One end of the steel wire rope (3) is connected to container 2 (5) via the trigger baffle (7), and the other end thereof passes through a through hole (7-1) on the trigger baffle (7) and is connected to container 1 (4).

4. A liquid level monitoring device according to claim 3, characterized in that: The limit alarm component comprises two travel switches (8) arranged on a side of the bracket (6) close to the second container (5) and an alarm device electrically connected to the two travel switches (8), respectively. The two travel switches (8) are respectively located on the upper and lower sides of the trigger baffle (7).

5. A liquid level monitoring device according to claim 4, characterized in that: The spacing distance between the two travel switches (8) is adapted to the upper and lower limit water level difference of the pool (1).

6. A liquid level monitoring device according to any one of claims 1 to 5, characterized in that: A scale (9) is provided on one side of the bracket (6) close to container one (4).

7. A liquid level monitoring device according to claim 6, characterized in that: The container one (4) is the same as the container two (5). The container one (4) is filled with water, while the container two (5) is not filled with water. The water contained in the container two (5) is 1 / 2 of its volume.