Crushing and screening device for wild jujube cores and shells
By designing a jujube core shell crushing and screening device, the combination of crushing components, vibration separation plates, shelling decapsulation components and screening components is used to solve the problem of low efficiency of crushing and screening in traditional jujube core shell crushing and screening, and efficient crushing and screening are achieved, ensuring the integrity of jujube kernels and the effective separation of jujube kernels of different sizes.
Patent Information
- Application Number
- CN202421692312.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The crushing and screening efficiency of traditional jujube core shells is low and the crushing rate is high, which affects the integrity of the kernel and requires manual screening, which is time-consuming and labor-consuming.
A crushing and screening device for jujube core shell is designed, including a crushing box, a storage box, a feeding hopper, a guide tube, a crushing assembly, a vibration separation plate, a shelling assembly and a screening assembly. Through the extrusion and crushing of the crushing assembly, the vibration separation plate, the negative pressure shelling of the shelling assembly and the vibration screening of the screening assembly, the efficient crushing and screening of the jujube pits are achieved.
The efficiency of crushing and screening of jujube core shells is improved, the time and energy of manual operation is reduced, the integrity of jujube kernels is ensured, and effective separation of jujube kernels is achieved in different sizes.
Smart Images
Figure CN222786949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sour jujube kernel crushing, in particular to a sour jujube kernel shell crushing and screening device. Background Art
[0002] The seeds of the Chinese jujube have important medicinal and economic value. In order to extract the seeds of the Chinese jujube, the shell of the Chinese jujube needs to be crushed.
[0003] Traditionally, the shell crushing and screening of jujube kernels is done by manually placing the jujube kernels one by one in a mortar, and then using a pestle to pound the kernels to break the shells to obtain the jujube kernels. This is not only inefficient, but also the kernels are likely to be broken due to poor control of the force, thus affecting the integrity of the kernels. In the later stage, the jujube kernels need to be manually screened according to their quality and fullness, which takes a lot of time and effort. Utility Model Content
[0004] 1. Technical Problems Solved
[0005] The technical problems to be solved by the utility model are low efficiency, high crushing rate, affecting the integrity of kernels, and manual screening, which is time-consuming and labor-intensive.
[0006] 2. Technical Solution
[0007] In order to solve the above technical problems, the technical solution provided by the utility model is: a device for crushing and screening jujube kernel shells, comprising a crushing box, a storage box is connected to one side of the top of the crushing box, a plurality of feeding hoppers are connected to the bottom of the storage box, the bottoms of the feeding hoppers are respectively connected to guide pipes extending into the crushing box, the crushing box is respectively connected to crushing components at the bottom ends of the guide pipes, the crushing box is connected to a vibrating separation plate below the crushing component, a gap is provided between the other end of the vibrating separation plate and the crushing box, the crushing box is connected to a shelling component at the bottom of the vibrating separation plate, and the bottom of the crushing box is connected to a screening component.
[0008] Furthermore, the crushing assembly includes crushing rollers rotatably connected to both sides below the guide pipe, a first gear is connected to the crushing roller on one side, and a second gear is connected to the crushing roller on the other side, the first gear and the second gear are meshed, the crushing roller is a frustum structure and is relatively inclined inwardly, and a spiral material guide groove is relatively connected to the crushing roller, and the depth of the material guide groove gradually becomes shallower along the direction approaching the free end. By driving the crushing roller to rotate, the crushing roller is meshed with the first gear and the second gear so that the two crushing rollers rotate in opposite directions at the same time, thereby facilitating the transfer of the jujube kernel introduced from the guide pipe into the guide groove. Since the crushing roller is a frustum structure and is relatively inclined inwardly and the depth of the material guide groove gradually becomes shallower along the direction approaching the free end of the crushing roller, the jujube kernel is subjected to increasing pressure from the crushing rollers on both sides, thereby causing the jujube kernel to be squeezed and crushed.
[0009] Furthermore, a first vibration motor is connected to the bottom end of the vibration separation plate, and the vibration separation plate is driven by the first vibration motor to vibrate, so that the shell and kernel of the sour jujube kernel with shell are separated under continuous vibration.
[0010] Furthermore, the shelling component includes a separation box connected to one side of the crushing box, the top of the separation box is rotatably connected to a negative pressure fan, one side of the separation box is connected to a collecting pipe, the other end of the collecting pipe passes through the crushing box and extends to the free end of the vibrating separation plate, and the separation box is connected to a filter between the collecting pipe and the negative pressure fan. By starting the negative pressure fan, the negative pressure fan rotates to generate negative pressure to suck the lighter jujube shells on the vibrating separation plate through the collecting pipe and into the separation box, and the setting of the filter prevents the shells from being introduced into the range of the negative pressure fan and affecting its work.
[0011] Furthermore, the screening assembly includes a screening plate connected to the bottom of the crushing box, the screening plate is inclined downward in a direction away from the vibrating separation plate, a second vibration motor is connected to the bottom end of the screening plate, and a plurality of screening holes are connected to the screening plate. By starting the second vibration motor, the second vibration motor causes the screening plate to vibrate continuously, thereby facilitating the screening of the Chinese jujube seeds and preventing the Chinese jujube seeds from clogging the screening holes.
[0012] Furthermore, the diameter of the sieve holes gradually increases along the inclination direction of the sieve plate, and the crushing box is provided with a plurality of collecting boxes below the sieve plate, so as to facilitate the separation of wild jujube kernels of different diameters.
[0013] Furthermore, a baffle door is hingedly provided on one side of the bottom of the crushing box, and the setting of the baffle door facilitates the taking and placing of the collection box.
[0014] 3. Beneficial Effects
[0015] The advantages of the utility model compared with the prior art are:
[0016] The coordinated arrangement of the crushing box, storage box, feeding hopper, guide pipe, crushing assembly, vibrating separation plate, shelling assembly and screening assembly facilitates the temporary storage of the jujube kernels through the storage box; the stored jujube kernels can be introduced into the crushing box one by one through the coordinated arrangement of the feeding hopper and the guide pipe for crushing; and then the crushed jujube kernels can be further separated from the jujube shells and jujube kernels by passing through the vibrating separation plate; and then the jujube shells are removed cleanly through the shelling assembly, and the remaining jujube kernels are screened through the screening assembly, thereby collecting jujube kernels of different sizes, thereby improving the crushing and screening efficiency and effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of a device for crushing and screening the shell of sour jujube seeds in the utility model. Figure 1 .
[0018] Figure 2 The utility model is a schematic diagram of a top view of the structure of a device for crushing and screening sour jujube kernel shells.
[0019] Figure 3 yes Figure 2 Schematic diagram of the cross-sectional structure of AA.
[0020] Figure 4 This is a schematic diagram of the structure of a device for crushing and screening the shell of sour jujube seeds in the utility model. Figure 2 .
[0021] As shown in the figure: 1. Crushing box, 2. Storage box, 3. Feed hopper, 4. Material guide pipe, 5. Vibrating separation plate, 6. Gap, 7. Crushing roller, 8. First gear, 9. Second gear, 10. Material guide trough, 11. First vibration motor, 12. Separation box, 13. Negative pressure fan, 14. Collection pipe, 15. Filter, 16. Screening plate, 17. Second vibration motor, 18. Screening hole, 19. Collection box, 20. Stop door. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] Combined with Figure 1 , Figure 2 , Figure 4 and Figure 3 , a device for crushing and screening jujube kernel shells, comprising a crushing box 1, a storage box 2 is connected to one side of the top of the crushing box 1, a plurality of feeding hoppers 3 are connected to the bottom of the storage box 2, the bottom of the feeding hoppers 3 are respectively connected to guide pipes 4 extending into the crushing box 1, the crushing box 1 is respectively connected to crushing components at the bottom of the guide pipe 4, the crushing component comprises a crushing roller 7 rotatably connected to both sides below the guide pipe 4, a first gear 8 is connected to the crushing roller 7 on one side, and a second gear 9 is connected to the crushing roller 7 on the other side, the first gear 8 and the second gear 9 are meshed, the crushing roller 7 is a truncated cone structure and is relatively inclined inwardly, the crushing roller 7 is relatively connected to a spiral guide groove 10, and the depth of the guide groove 10 gradually becomes shallower along the direction of the crushing roller 7 close to the free end;
[0025] Through the coordinated arrangement of the crushing box 1, the storage box 2, the feeding hopper 3, the guide pipe 4, the crushing assembly, the vibrating separation plate 5, the shelling assembly and the screening assembly in the above structure, it is convenient to temporarily store the jujube pits through the storage box 2. The stored jujube pits can be introduced into the crushing box 1 one by one through the coordinated arrangement of the feeding hopper 3 and the guide pipe 4 for crushing. By driving the crushing roller 7 to rotate, the crushing roller 7 is meshed with the first gear 8 and the second gear 9 so that the two crushing rollers 7 rotate in opposite directions at the same time, thereby facilitating the transfer of the jujube pits introduced into the guide trough 10 from the guide pipe 4. Since the crushing roller 7 is a truncated cone structure and is relatively inclined inwardly and the depth of the guide trough 10 gradually becomes shallower along the direction close to the free end, the jujube pits are subjected to increasing pressure from the crushing rollers 7 on both sides, thereby causing the jujube pits to be squeezed and crushed.
[0026] Combined with Figure 2 and Figure 3 The crushing box 1 is connected with a vibration separation plate 5 below the crushing assembly, and a first vibration motor 11 is connected to the bottom of the vibration separation plate 5. A gap 6 is provided between the other end of the vibration separation plate 5 and the crushing box 1. The crushing box 1 is connected with a shelling assembly at the bottom of the vibration separation plate 5. The shelling assembly includes a separation box 12 connected to one side of the crushing box 1. A negative pressure fan 13 is rotatably connected to the top of the separation box 12. A collection pipe 14 is connected to one side of the separation box 12. The other end of the collection pipe 14 passes through the crushing box 1 and extends to the free end of the vibration separation plate 5. The separation box 12 is connected with a filter 15 between the collection pipe 14 and the negative pressure fan 13.
[0027] The crushed jujube kernels can be further separated from the jujube shells and kernels by the vibration separation plate 5. The first vibration motor 11 in the above structure drives the vibration separation plate 5 to vibrate, so that the shells and kernels of the jujube kernels with shells are separated under continuous vibration. Then the jujube shells are removed cleanly by the shelling component, and the negative pressure fan 13 is started. The negative pressure fan 13 rotates to generate negative pressure to suck the lighter jujube shells on the vibration separation plate 5 through the collection pipe 14 and introduce them into the separation box 12. The setting of the filter 15 prevents the shells from being introduced into the range of the negative pressure fan 13 and affecting its work.
[0028] Combined with Figure 3 A screening assembly is connected to the bottom of the crushing box 1, and the screening assembly includes a screening plate 16 connected to the bottom of the crushing box 1, and the screening plate 16 is inclined downward in a direction away from the vibration separation plate 5. A second vibration motor 17 is connected to the bottom of the screening plate 16, and a plurality of screening holes 18 are connected to the screening plate 16. The diameter of the screening holes 18 gradually increases along the inclination direction of the screening plate 16. The crushing box 1 is provided with a plurality of collecting boxes 19 below the screening plate 16, and a baffle door 20 is hingedly provided on one side of the bottom of the crushing box 1.
[0029] The coordinated arrangement of the screening plate 16, the screening holes 18, the second vibration motor 17 and the collecting box 19 in the above structure facilitates the separation of the wild jujube kernels according to their sizes, thereby improving the separation effect.
[0030] The specific usage is as follows:
[0031] First, the dried sour jujube kernels are introduced into the storage box 2 for temporary storage, and the guide tube 4 cooperates with the sour jujube kernels, and the sour jujube kernels are introduced into the crushing box 1 one by one through the guide tube 4 and fall into the guide trough 10;
[0032] Then, the crushing roller 7 is driven. The first gear 8 and the second gear 9 are meshed to make the crushing rollers 7 on both sides rotate in opposite directions at the same time, so as to transfer the sour jujube kernel in the guide groove 10. Since the crushing roller 7 is a truncated cone structure and is relatively inclined inwardly, the depth of the guide groove 10 gradually becomes shallower along the direction close to the free end, so that the sour jujube kernel is subjected to greater and greater pressure from the crushing rollers 7 on both sides until the sour jujube kernel is squeezed and crushed. The structure of the crushed sour jujube kernel is no longer complete, so that the pressure it receives is reduced, and it can be guided from the other end of the crushing roller 7 to the vibration separation plate 5 through the guide groove 10, so as to ensure the integrity of the sour jujube kernel; the vibration of the vibration separation plate 5 drives the shell and kernel to further move relative to each other, thereby promoting the separation of the shell and kernel;
[0033] Next, by starting the negative pressure fan 13, negative pressure is generated in the separation box 12, thereby driving the collection pipe 14 to suck the light-density sour jujube shells into the separation box 12, and the filter 15 is set to prevent the shells from entering the range of the negative pressure fan 13 and affecting its work;
[0034] Finally, the remaining Chinese jujube kernels are screened by the screening assembly. By starting the second vibration motor 17, the second vibration motor 17 causes the screening plate 16 to vibrate continuously, thereby facilitating the screening of the Chinese jujube kernels and preventing the Chinese jujube kernels from clogging the screening holes 18. Since the diameter of the screening holes 18 gradually increases along the inclination direction of the screening plate 16, it is convenient to separate the Chinese jujube kernels of different diameters. Finally, they are collected by the collecting box 19. The setting of the baffle door 20 facilitates the taking and placing of the collecting box 19.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0037] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A device for crushing and screening sour jujube kernel shells, comprising a crushing box (1), characterized in that: A material storage box (2) is connected to one side of the top of the crushing box (1), a plurality of feeding hoppers (3) are connected to the bottom of the material storage box (2), and guide pipes (4) extending into the crushing box (1) are connected to the bottom of the feed hoppers (3). The crushing box (1) is connected to crushing components at the bottom of the guide pipes (4). A vibration separation plate (5) is connected to the crushing box (1) below the crushing component, and a gap (6) is provided between the other end of the vibration separation plate (5) and the crushing box (1). A shelling component is connected to the bottom of the vibration separation plate (5) of the crushing box (1), and a screening component is connected to the bottom of the crushing box (1).
2. The device for crushing and screening the shell of sour jujube according to claim 1, characterized in that: The crushing assembly comprises crushing rollers (7) rotatably connected to the two sides below the guide pipe (4); a first gear (8) is connected to the crushing roller (7) on one side, and a second gear (9) is connected to the crushing roller (7) on the other side; the first gear (8) and the second gear (9) are meshed; the crushing roller (7) is a truncated cone structure and is relatively inclined inward; a spiral guide groove (10) is relatively connected to the crushing roller (7); the depth of the guide groove (10) gradually becomes shallower along the direction close to the free end of the crushing roller (7).
3. The device for crushing and screening the shell of wild jujube according to claim 1, characterized in that: The bottom end of the vibration separation plate (5) is connected to a first vibration motor (11).
4. The device for crushing and screening the shell of sour jujube according to claim 1, characterized in that: The shelling assembly comprises a separation box (12) connected to one side of the crushing box (1); a negative pressure fan (13) is rotatably connected to the top of the separation box (12); a collecting pipe (14) is connected to one side of the separation box (12); the other end of the collecting pipe (14) passes through the crushing box (1) and extends to the free end of the vibrating separation plate (5); and a filter screen (15) is connected between the collecting pipe (14) and the negative pressure fan (13) of the separation box (12).
5. The device for crushing and screening the sour jujube kernel shell according to claim 1, characterized in that: The screening assembly comprises a screening plate (16) connected to the bottom of the crushing box (1), the screening plate (16) being arranged to be inclined downward in a direction away from the vibration separation plate (5), a second vibration motor (17) being connected to the bottom end of the screening plate (16), and a plurality of screening holes (18) being connected to the screening plate (16).
6. The device for crushing and screening the sour jujube kernel shell according to claim 5, characterized in that: The diameter of the screening holes (18) gradually increases along the inclination direction of the screening plate (16), and the crushing box (1) is provided with a plurality of collecting boxes (19) below the screening plate (16).
7. The device for crushing and screening the sour jujube kernel shell according to claim 1, characterized in that: A blocking door (20) is hingedly provided on one side of the bottom of the crushing box (1).