Spray washing tower cleaning device for rotary kiln
By designing motor-driven gears and screw systems in the spray scrubber, and automatically cleaning the filter of the submersible pump, the time-consuming and labor-intensive cleaning problem in the prior art is solved, and the stability and efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421783991.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When cleaning the submersible pump, the existing spray scrubber needs to be disassembled and manually cleaned the filter, which is time-consuming and labor-intensive.
A spray washing tower cleaning device for rotary kiln is designed to automatically clean the filter of the submersible pump through the motor driving gear and screw system to avoid disassembly and manual operations.
It realizes convenient cleaning of the submersible pump filter, improves the stability of the spray scrubber, and reduces cleaning time and labor costs.
Smart Images

Figure CN222788926U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotary kilns, in particular to a spray washing tower cleaning device for a rotary kiln. Background Art
[0002] A rotary kiln refers to a rotary calcining kiln (commonly known as a rotary kiln), which belongs to the category of building materials equipment. It is a cylindrical equipment placed horizontally or tilted. Through its rotating motion, the materials are evenly heated and mixed in the kiln. According to different process requirements, rotary kilns can be divided into many types, such as cement rotary kilns, metallurgical rotary kilns, chemical rotary kilns, etc. The working principle of the rotary kiln is: the raw materials are evenly fed into the upper part of the rotary kiln through the feeding device. As the kiln body rotates, the raw materials gradually descend and advance along the length of the kiln. At the bottom of the kiln, the burner injects fuel (such as coal powder or natural gas) to form a high-temperature flame. The flame transfers heat to the raw materials through the kiln barrel, heating the raw materials to a certain high temperature, thereby undergoing physical or chemical reactions, such as the formation of clinker. After that, the clinker moves toward the outlet of the kiln barrel, is cooled by the outside air during the movement, and is finally discharged from the outlet of the kiln.
[0003] A spray scrubber, also known as a spray tower or a washing tower, is an environmentally friendly waste gas treatment equipment, mainly used to treat inorganic waste gases, such as sulfuric acid mist, hydrogen chloride gas, NOx (nitrogen oxide gas in different valence states) and dust waste gases. The spray scrubber purifies the gas by making the waste gas fully contact with the liquid and using the solubility of the waste gas in water or chemical reaction to reduce its concentration. The structure of the spray scrubber mainly includes a tower body, a filling layer, a spray layer, a demisting layer, a circulating sprinkler pipeline, a circulating water tank, an air inlet, an air outlet, etc. Among them, the spray layer mostly uses solid medicine balls or ceramic fillers to increase the gas-liquid contact area and mass transfer efficiency. When treating acid and alkaline gases, not only should a neutralizing agent be added to the water pool, but the filler balls should also use acid and alkaline medicine balls to improve the neutralization efficiency and achieve the purpose of neutralizing the acid and alkaline gases.
[0004] The above-mentioned prior art solutions have the following defects: when cleaning the submersible pump in the existing spray washing tower, the submersible pump is disassembled and taken out, and then the filter screen of the submersible pump is manually cleaned, which is time-consuming and labor-intensive. Utility Model Content
[0005] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a spray washing tower cleaning device for a rotary kiln, which has the advantage of being easy to clean and solves the problem that when cleaning the submersible pump in the existing spray washing tower, the submersible pump is disassembled and removed and the filter of the submersible pump is manually cleaned, which is time-consuming and labor-intensive.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray washing tower cleaning device for a rotary kiln, comprising a spray washing tower body, the bottom of the spray washing tower body is fixedly connected to a bottom plate, the right side of the top of the bottom plate is fixedly connected to a water tank, a submersible pump is arranged inside the water tank, the output end of the submersible pump is connected to a water pipe, the other end of the water pipe is connected to the right side of the spray washing tower body, a cleaning structure is arranged on the top of the water tank, the cleaning structure comprises a motor, the output end of the motor is fixedly connected to a first gear, the bottom of the first gear is meshed with a second gear, the bottom of the second gear is fixedly connected to a screw, the surface of the screw is threadedly connected to a screw sleeve, the bottom of the screw sleeve is fixedly connected to a vertical block, the bottom of the vertical block is fixedly connected to a cleaning block, and the cleaning block is located on the surface of the submersible pump.
[0007] As a preferred embodiment of the present invention, a cover plate is provided on the top of the water tank, and handles are fixedly connected to both sides of the top of the cover plate.
[0008] As a preferred embodiment of the utility model, a stabilizing block is fixedly connected to the bottom of the motor, and a supporting block is fixedly connected to the bottom of the stabilizing block.
[0009] As a preferred embodiment of the present invention, a slide groove is opened on the right side of the top of the cover plate, a slider is slidably connected inside the slide groove, and the top of the slider is fixedly connected to the bottom of the second gear.
[0010] As a preferred embodiment of the utility model, a round block is fixedly connected to the bottom of the surface of the submersible pump, and a supporting leg is fixedly connected to the bottom of the round block.
[0011] As a preferred embodiment of the present invention, the front and back sides of the cover plate are both fixedly connected with first mounting ears, and the front and back sides of the water tank are both fixedly connected with second mounting ears.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model starts the motor when the submersible pump needs to be cleaned. The output end of the motor rotates to drive the first gear to rotate, the first gear rotates to drive the second gear to rotate, the second gear rotates to drive the screw to rotate, the screw rotates to drive the screw sleeve to rotate and move, the screw sleeve moves to drive the vertical block and the cleaning block to clean the filter on the surface of the submersible pump, so as to avoid the clogging of the filter surface of the submersible pump. The spray washing tower cleaning device for the rotary kiln has the advantage of easy cleaning, improves the stability of the spray washing tower body, and avoids the problem of disassembling and removing the submersible pump and then manually cleaning the filter of the submersible pump, which is time-consuming and labor-intensive.
[0014] 2. The utility model can seal the top of the water tank by providing the cover plate, and can facilitate users to take out the cover plate by providing the handle. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional diagram of the spray washing tower body of the utility model;
[0016] Figure 2 This is another side view of the water tank of the utility model;
[0017] Figure 3 This is a cleaning structure diagram of the utility model;
[0018] Figure 4 It is an exploded view of the cleaning structure of the utility model.
[0019] In the figure: 1. spray washing tower body; 2. bottom plate; 3. water tank; 4. submersible pump; 5. water pipe; 6. cleaning structure; 61. motor; 62. first gear; 63. second gear; 64. screw; 65. screw sleeve; 66. vertical block; 67. cleaning block; 7. cover plate; 8. handle; 9. stabilizing block; 10. supporting block; 11. slide groove; 12. slider; 13. round block; 14. leg; 15. first mounting ear; 16. second mounting ear. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] As shown in Figures 1 to 3, the utility model provides a spray washing tower cleaning device for a rotary kiln, comprising a spray washing tower body 1, a bottom plate 2 is fixedly connected to the bottom of the spray washing tower body 1, a water tank 3 is fixedly connected to the right side of the top of the bottom plate 2, a submersible pump 4 is arranged inside the water tank 3, the output end of the submersible pump 4 is connected to a water pipe 5, the other end of the water pipe 5 is connected to the right side of the spray washing tower body 1, a cleaning structure 6 is arranged on the top of the water tank 3, the cleaning structure 6 comprises a motor 61, a first gear 62 is fixedly connected to the output end of the motor 61, a second gear 63 is meshed with the bottom of the first gear 62, a screw 64 is fixedly connected to the bottom of the second gear 63, a screw sleeve 65 is threadedly connected to the surface of the screw 64, a vertical block 66 is fixedly connected to the bottom of the vertical block 66, a cleaning block 67 is fixedly connected to the bottom of the vertical block 66, and the cleaning block 67 is located on the surface of the submersible pump 4.
[0022] Referring to the figure, a cover plate 7 is provided on the top of the water tank 3, and handles 8 are fixedly connected to both sides of the top of the cover plate 7.
[0023] As a technical optimization solution of the present invention, the top of the water tank 3 can be sealed by providing the cover plate 7, and the cover plate 7 can be easily removed by the user by providing the handle 8.
[0024] Referring to the figure, a stabilizing block 9 is fixedly connected to the bottom of the motor 61 , and a supporting block 10 is fixedly connected to the bottom of the stabilizing block 9 .
[0025] As a technical optimization solution of the present invention, the motor 61 can be fixed by setting the stabilizing block 9 , and the stabilizing block 9 can be fixed by setting the supporting block 10 .
[0026] Referring to the figure, a slide groove 11 is opened on the right side of the top of the cover plate 7, and a slider 12 is slidably connected inside the slide groove 11, and the top of the slider 12 is fixedly connected to the bottom of the second gear 63.
[0027] As a technical optimization solution of the present invention, the second gear 63 can be limited by setting the slide groove 11 and the slider 12 to prevent the second gear 63 from being suspended in the air.
[0028] Referring to the figure, a round block 13 is fixedly connected to the bottom of the surface of the submersible pump 4 , and a supporting leg 14 is fixedly connected to the bottom of the round block 13 .
[0029] As a technical optimization solution of the utility model, the submersible pump 4 can be supported by the arrangement of the round block 13 and the supporting legs 14 to prevent the submersible pump 4 from colliding with the bottom of the inner wall of the water tank 3 .
[0030] Referring to the figure, the front and back sides of the cover plate 7 are both fixedly connected with a first mounting ear 15 , and the front and back sides of the water tank 3 are both fixedly connected with a second mounting ear 16 .
[0031] As a technical optimization solution of the present invention, the provision of the first mounting ear 15 and the second mounting ear 16 can facilitate the user to install or remove the cover plate 7 .
[0032] The working principle and use process of the utility model are as follows: when it is necessary to clean the submersible pump 4, start the motor 61, the output end of the motor 61 rotates to drive the first gear 62 to rotate, the first gear 62 rotates to drive the second gear 63 to rotate, the second gear 63 rotates to drive the screw 64 to rotate, the screw 64 rotates to drive the screw sleeve 65 to rotate and move, the screw sleeve 65 moves to drive the vertical block 66 and the cleaning block 67 to clean the filter on the surface of the submersible pump 4 to avoid clogging of the filter surface of the submersible pump 4.
[0033] In summary, the rotary kiln spray washing tower cleaning device solves the problem that when cleaning the submersible pump in the existing spray washing tower, the submersible pump is disassembled and removed, and the filter screen of the submersible pump is manually cleaned, which is time-consuming and laborious. The spray washing tower body 1, the bottom plate 2, the water tank 3, the submersible pump 4, the water pipe 5, the cleaning structure 6, the motor 61, the first gear 62, the second gear 63, the screw 64, the screw sleeve 65, the vertical block 66 and the cleaning block 67 are used in combination.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spray scrubber cleaning device for a rotary kiln, comprising a spray scrubber body (1), characterized in that: The bottom of the spray washing tower body (1) is fixedly connected to a bottom plate (2), the right side of the top of the bottom plate (2) is fixedly connected to a water tank (3), a submersible pump (4) is arranged inside the water tank (3), the output end of the submersible pump (4) is connected to a water pipe (5), the other end of the water pipe (5) is connected to the right side of the spray washing tower body (1), and a cleaning structure (6) is arranged on the top of the water tank (3), the cleaning structure (6) comprises a motor (61), the output end of the motor (61) is fixedly connected to a first gear (62), the bottom of the first gear (62) is meshed with a second gear (63), the bottom of the second gear (63) is fixedly connected to a screw rod (64), the surface of the screw rod (64) is threadedly connected to a screw sleeve (65), the bottom of the screw sleeve (65) is fixedly connected to a vertical block (66), the bottom of the vertical block (66) is fixedly connected to a cleaning block (67), and the cleaning block (67) is located on the surface of the submersible pump (4).
2. The spray scrubber cleaning device for a rotary kiln according to claim 1, characterized in that: A cover plate (7) is provided on the top of the water tank (3), and handles (8) are fixedly connected to both sides of the top of the cover plate (7).
3. The spray scrubber cleaning device for a rotary kiln according to claim 1, characterized in that: The bottom of the motor (61) is fixedly connected to a stabilizing block (9), and the bottom of the stabilizing block (9) is fixedly connected to a supporting block (10).
4. The spray scrubber cleaning device for a rotary kiln according to claim 2, characterized in that: A slide groove (11) is provided on the right side of the top of the cover plate (7), a slider (12) is slidably connected inside the slide groove (11), and the top of the slider (12) is fixedly connected to the bottom of the second gear (63).
5. The spray scrubber cleaning device for a rotary kiln according to claim 1, characterized in that: A round block (13) is fixedly connected to the bottom of the surface of the submersible pump (4), and a supporting leg (14) is fixedly connected to the bottom of the round block (13).
6. The spray scrubber cleaning device for a rotary kiln according to claim 2, characterized in that: The front and back sides of the cover plate (7) are both fixedly connected with a first mounting ear (15), and the front and back sides of the water tank (3) are both fixedly connected with a second mounting ear (16).