Konjak refiner

By designing a konjac refiner with a mixed shell and a refined shell, the feed pipe, storage pipe, flow meter, solenoid valve and mixing blade are used to achieve quantitative mixing of raw materials, and the refining and discharge stability control are carried out through spiral discs and self-priming pumps. The problems of insufficient mixing of raw materials and blockage of discharge ports in the prior art are solved, and the effects of quantitative refining and discharge stability are achieved.

CN222789138UActive Publication Date: 2025-04-25SICHUAN WANLIANG FOOD TECH CO LTD
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Patent Information

Application Number
CN202421776514.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-04-25
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing konjac refiners need to control the quantity of raw materials in advance before refining to prevent insufficient mixing of raw materials, resulting in too soft and potentially clogging of the discharge port, affecting the stability of the discharge.

Method used

A konjac refining machine is designed, including a mixing shell and a refining shell. The mixing shell is equipped with a feed pipe, a storage pipe, a flow meter, a solenoid valve and agitating blade. The bevel gear drives the rotating rod and agitating blade to mix the raw materials to ensure quantitative mixing; a spiral disc and a self-priming pump machine are installed in the refining shell. The spiral disc is driven by the motor to refine and prevent the discharge port from being blocked.

Benefits of technology

The quantitative refining and discharge stability of raw materials is achieved, the problems of insufficient mixing of raw materials and blockage of discharge ports are avoided, and the automation and efficiency of the refining process are improved.

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Abstract

The utility model relates to the technical field of konjak processing, and discloses a konjak refiner which comprises a mixing shell, a refining shell is fixedly connected to the bottom of the mixing shell, a mixing structure is arranged in the mixing shell, and a refining structure is arranged in the refining shell. According to the konjak refiner, by arranging a mixing structure, konjak and water are poured into two storage pipes on the left side respectively, alkali and water are poured into two storage pipes on the right side respectively, an electromagnetic valve I is opened, quantitative raw materials enter a mixing shell through a flow meter, a motor runs, and the konjak is fully mixed with the water, the alkali and the water through two stirring blades respectively; the device is simple in structure and convenient to operate, quantitative raw materials are conveniently and automatically blended, time is saved, a refining structure is arranged, a motor operates to enable a spiral disc to rotate through a rotating shaft, the mixed raw materials are refined, after refining is completed, a third electromagnetic valve is opened, a self-suction pump operates, refined products are discharged through a discharging pipe, and a discharging port is prevented from being blocked.
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Description

Technical Field

[0001] The utility model relates to the technical field of konjac processing, in particular to a konjac refining machine. Background Art

[0002] Konjac has the beneficial physiological functions defined in the definition of dietary fiber without side effects, and has a good taste and good compatibility with other ingredients and food industry raw materials; konjac glucomannan dietary fiber can inhibit the activity of amylase, thereby lowering the body's glycemic index, allowing the body to reduce sugar intake, lower blood sugar peaks, reduce the burden on the pancreas, and maintain a proper sense of hunger without starvation, which is of very special significance to human health.

[0003] After searching, a Chinese utility model patent with patent number CN214764670U discloses a konjak refiner that is easy to feed, which specifically discloses a refiner body and a primary mixing device, wherein the primary mixing device is located above the refiner body, and the primary mixing device includes a stirring tube, an impeller shaft is installed in the stirring tube, and an auger blade is installed outside the impeller shaft. A motor is provided at one end of the stirring tube, and the motor is installed above the refiner body. The output end of the motor is connected to the impeller shaft. By combining the graphics and text of the utility model patent, it can be known that in the utility model patent, the required amount of raw materials needs to be controlled in advance before refining to prevent the raw materials from not being fully mixed, resulting in the product at the discharge port being too soft, and the discharge port may be blocked, affecting the discharge stability. Therefore, a konjak refiner is proposed to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a konjac refining machine with the advantages of quantitative refining and stable discharging. It solves the problem that the required amount of raw materials needs to be controlled in advance before refining to prevent the raw materials from being fully mixed, resulting in the product at the discharge port being too soft, and the discharge port may be blocked, affecting the stability of the discharge.

[0005] In order to achieve the above-mentioned purpose of quantitative refining and stable discharging, the utility model provides the following technical solution: a konjac refining machine, comprising a mixing shell, a refining shell is fixedly connected to the bottom of the mixing shell, a discharging shell is fixedly connected to the bottom of the refining shell, a mixing structure is arranged inside the mixing shell, and a refining structure is arranged inside the refining shell;

[0006] The mixing structure includes a feed pipe, a material storage pipe, a flow meter, a solenoid valve 1, a motor, a rotating shaft, a bevel gear 1, a partition, a rotating rod, a bevel gear 2, a stirring blade and a solenoid valve 2. The top of the mixing shell is fixedly connected with four feed pipes, the tops of the four feed pipes are fixedly connected with a material storage pipe, the outsides of the four feed pipes are provided with a flow meter, the outsides of the four feed pipes are provided with a solenoid valve 1, the top of the mixing shell is fixedly connected with a motor, the output end of the motor is provided with a rotating shaft, the outside of the rotating shaft is fixedly connected with a bevel gear 1, the inside of the mixing shell is provided with two partitions, the inner left wall and the inner right wall of the mixing shell are rotatably connected with a rotating rod, the outsides of the two rotating rods are fixedly connected with a bevel gear 2, the outsides of the two rotating rods are fixedly connected with a number of stirring blades, and the bottom of the mixing shell is provided with two solenoid valves 2.

[0007] Furthermore, the refining structure includes a stirring rod, a spiral disc, a solenoid valve three, a self-priming pump and a discharge pipe. The outside of the rotating shaft is fixedly connected to a number of stirring rods, and the outsides of the several stirring rods are fixedly connected to spiral discs. The bottom of the refining shell is provided with a solenoid valve three, the inner bottom wall of the discharge shell is fixedly connected to a self-priming pump, and the left side of the discharge shell is fixedly connected to a discharge pipe to prevent the discharge pipe from being blocked.

[0008] Furthermore, the exteriors of the two partitions are provided with shaft holes adapted to the rotating rods, and one end of the two rotating rods respectively passes through the shaft holes to facilitate the normal rotation of the rotating rods.

[0009] Furthermore, the bevel gear one is meshed with the two bevel gears two, so that the bevel gear one can drive the two bevel gears two to rotate.

[0010] Furthermore, a rotating hole matched with the rotating shaft is opened on the top of the mixing shell, and one end of the rotating shaft passes through the rotating hole and extends to the inside of the mixing shell, so as to facilitate the normal rotation of the rotating shaft.

[0011] Furthermore, a rotation hole adapted to the rotation shaft is provided at the bottom of the mixing shell and the top of the refining shell, and one end of the rotation shaft passes through the rotation hole and extends to the interior of the refining shell, so as to facilitate the normal rotation of the rotation shaft.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] 1. The konjak refining machine comprises the following steps: a mixing structure is set, konjak and water are poured into two material storage pipes on the left side respectively, alkali and water are poured into two material storage pipes on the right side respectively, a solenoid valve one is opened, quantitative raw materials are made to enter the inside of a mixing shell through a flow meter, a motor operation drives two rotating rods to rotate through a bevel gear one and two bevel gears two, two stirring blades fully mix konjak and water, alkali and water respectively, a solenoid valve two is opened, so that they enter the inside of a refining shell, and it is convenient to automatically allocate quantitative raw materials, saving time.

[0014] 2. The konjac refining machine is provided with a refining structure. The motor runs to rotate the spiral disc through the rotating shaft to refine the mixed raw materials. After the refining is completed, the solenoid valve three is opened and the self-priming pump is operated to discharge the refined product through the discharging pipe to prevent the discharging port from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0016] Figure 2 This is a front cross-sectional view of the hybrid shell of the utility model;

[0017] Figure 3 For this utility model Figure 2 Enlarged view of part A in the middle;

[0018] Figure 4 This is a front cross-sectional view of the refining shell structure of the utility model.

[0019] In the figure: 1. mixing shell; 2. refining shell; 3. discharging shell; 4. mixing structure; 401. feeding pipe; 402. storage pipe; 403. flow meter; 404. solenoid valve 1; 405. motor; 406. rotating shaft; 407. bevel gear 1; 408. partition; 409. rotating rod; 4010. bevel gear 2; 4011. stirring blade; 4012. solenoid valve 2; 5. refining structure; 501. stirring rod; 502. spiral disc; 503. solenoid valve 3; 504. self-priming pump; 505. discharging pipe; 6. shaft hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4A konjac refining machine in this embodiment includes a mixing shell 1, a refining shell 2 is fixedly connected to the bottom of the mixing shell 1, a discharging shell 3 is fixedly connected to the bottom of the refining shell 2, a mixing structure 4 is arranged inside the mixing shell 1, and a refining structure 5 is arranged inside the refining shell 2;

[0022] The mixing structure 4 includes a feed pipe 401, a storage pipe 402, a flow meter 403, a solenoid valve 1 404, a motor 405, a rotating shaft 406, a bevel gear 1 407, a partition 408, a rotating rod 409, a bevel gear 2 4010, a stirring blade 4011 and a solenoid valve 2 4012. The top of the mixing shell 1 is fixedly connected with four feed pipes 401, the tops of the four feed pipes 401 are fixedly connected with the storage pipe 402, the outside of the four feed pipes 401 is provided with a flow meter 403, and the outside of the four feed pipes 401 is provided with a solenoid valve 1 404. The top of the mixing shell 1 is fixedly connected with a motor 405, the output end of the motor 405 is provided with a rotating shaft 406, the outside of the rotating shaft 406 is fixedly connected with a bevel gear 1 407, two partitions 408 are provided inside the mixing shell 1, the inner left wall and the inner right wall of the mixing shell 1 are rotatably connected with a rotating rod 409, the outsides of the two rotating rods 409 are fixedly connected with a bevel gear 2 4010, the outsides of the two rotating rods 409 are fixedly connected with a number of stirring blades 4011, and the bottom of the mixing shell 1 is provided with two solenoid valves 2 4012;

[0023] The refining structure 5 includes a stirring rod 501, a spiral disc 502, a solenoid valve three 503, a self-priming pump 504 and a discharge pipe 505. The outside of the rotating shaft 406 is fixedly connected to a number of stirring rods 501, and the outsides of the several stirring rods 501 are fixedly connected to the spiral disc 502. The bottom of the refining shell 2 is provided with a solenoid valve three 503, the inner bottom wall of the discharge shell 3 is fixedly connected to the self-priming pump 504, and the left side of the discharge shell 3 is fixedly connected to the discharge pipe 505.

[0024] In the case implementation, the self-priming pump 504 is respectively connected to the electromagnetic valve 3 503 and the discharge pipe 505 to facilitate the discharge of the refined product.

[0025] In the case implementation, when the flow meter 403 detects that the raw material output reaches a certain amount, the corresponding solenoid valve 404 will be automatically closed, so as to automatically limit the input amount of the raw material.

[0026] In the case implementation, the material of the material storage tube 402 is a transparent material, which is convenient for passing through the excess inside the material storage tube 402.

[0027] When implementing, follow these steps:

[0028] 1) first konjaku and water are poured in two material storage pipes 402 on the left side respectively, alkali and water are poured in two material storage pipes 402 on the right side respectively, open electromagnetic valve one 404, make quantitative raw material enter the inside of mixing shell 1 by flow meter 403;

[0029] 2) Then the motor 405 runs through the bevel gear 1 407 and two bevel gears 2 4010 to drive the two rotating rods 409 to rotate, and the two stirring blades 4011 fully mix the konjac with water, alkali and water respectively, and open the electromagnetic valve 2 4012 to allow it to enter the inside of the refining shell 2;

[0030] 3) The motor 405 rotates the spiral disc 502 through the rotating shaft 406 to refine the mixed raw materials;

[0031] 4) After the final refining is completed, the electromagnetic valve 3 503 is opened, the self-priming pump 504 is operated, and the refined product is discharged through the discharge pipe 505.

[0032] In summary, this konjak refiner, by arranging mixing structure 4, konjak and water are poured into two material storage pipes 402 on the left side respectively, alkali and water are poured into two material storage pipes 402 on the right side respectively, electromagnetic valve one 404 is opened, quantitative raw materials are made to enter the inside of mixing shell 1 through flow meter 403, motor 405 runs through bevel gear one 407 and two bevel gears two 4010 to drive two rotating rods 409 to rotate, two stirring blades 4011 fully mix konjak and water, alkali and water respectively, and electromagnetic valve two 4012 is opened to make it enter the inside of refining shell 2.

[0033] In addition, by setting up the refining structure 5, the motor 405 runs through the rotating shaft 406 to rotate the spiral disc 502 to refine the mixed raw materials. After the refining is completed, the solenoid valve 3 503 is opened, and the self-priming pump 504 is operated to discharge the refined product through the discharge pipe 505, thereby solving the problem in the Chinese utility model patent with patent number CN214764670U that the required amount of raw materials needs to be controlled in advance before refining to prevent the raw materials from not being fully mixed, resulting in the product at the discharge port being too soft, and the discharge port may be blocked, affecting the discharge stability.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A konjac refiner, comprising a mixing shell (1), characterized in that: The bottom of the mixing shell (1) is fixedly connected to a refining shell (2), the bottom of the refining shell (2) is fixedly connected to a discharge shell (3), a mixing structure (4) is provided inside the mixing shell (1), and a refining structure (5) is provided inside the refining shell (2); The mixing structure (4) comprises a material delivery pipe (401), a material storage pipe (402), a flow meter (403), a solenoid valve 1 (404), a motor (405), a rotating shaft (406), a bevel gear 1 (407), a partition (408), a rotating rod (409), a bevel gear 2 (4010), a stirring blade (4011) and a solenoid valve 2 (4012). The top of the mixing shell (1) is fixedly connected with four material delivery pipes (401), the tops of the four material delivery pipes (401) are fixedly connected with the material storage pipe (402), the outsides of the four material delivery pipes (401) are provided with flow meters (403), the outsides of the four material delivery pipes (401) are provided with solenoid valves 1 (4012), and the tops of the four material delivery pipes (401) are fixedly connected with the material storage pipe (402). 4), a motor (405) is fixedly connected to the top of the mixing shell (1), a rotating shaft (406) is provided at the output end of the motor (405), a bevel gear 1 (407) is fixedly connected to the outside of the rotating shaft (406), two partitions (408) are provided inside the mixing shell (1), a rotating rod (409) is rotatably connected to the inner left wall and the inner right wall of the mixing shell (1), the two rotating rods (409) are fixedly connected to the outside of bevel gear 2 (4010), a plurality of stirring blades (4011) are fixedly connected to the outside of the two rotating rods (409), and two solenoid valves 2 (4012) are provided at the bottom of the mixing shell (1).

2. A konjak refiner according to claim 1, characterized in that: The refining structure (5) comprises a stirring rod (501), a spiral disc (502), a solenoid valve (503), a self-priming pump (504) and a discharge pipe (505); a plurality of stirring rods (501) are fixedly connected to the outside of the rotating shaft (406); the outsides of the plurality of stirring rods (501) are fixedly connected to the spiral disc (502); a solenoid valve (503) is arranged at the bottom of the refining shell (2); a self-priming pump (504) is fixedly connected to the inner bottom wall of the discharge shell (3); and a discharge pipe (505) is fixedly connected to the left side of the discharge shell (3).

3. A konjak refiner according to claim 1, characterized in that: The exteriors of the two partitions (408) are each provided with an axial hole (6) adapted to the rotating rod (409), and one end of the two rotating rods (409) passes through the axial hole (6) respectively.

4. A konjak refiner according to claim 1, characterized in that: The bevel gear one (407) is meshed with two bevel gear twos (4010).

5. A konjak refiner according to claim 1, characterized in that: A rotating hole matched with the rotating shaft (406) is provided at the top of the mixing shell (1), and one end of the rotating shaft (406) passes through the rotating hole and extends into the interior of the mixing shell (1).

6. A konjak refiner according to claim 1, characterized in that: The bottom of the mixing shell (1) and the top of the refining shell (2) are both provided with a rotating hole adapted to the rotating shaft (406), and one end of the rotating shaft (406) passes through the rotating hole and extends to the interior of the refining shell (2).

Citation Information

Patent Citations

  • Konjak refiner convenient for feeding

    CN214764670U