Movable high-temperature liquid discharging device for polyester pipeline

By designing a high-temperature liquid movable discharge device for polyester pipelines, using components such as tee pipes, steam hoses and liquid separation tanks, combined with anti-blocking and hoisting mechanisms, the problem of high-temperature liquid emission difficulties in polyester chemical fiber production is solved, safe and efficient emissions and automatic cleaning are achieved, and safety hazards are reduced.

CN222789195UActive Publication Date: 2025-04-25HUZHOU ZHONGYUE CHEM FIBER CO LTD +1
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Patent Information

Application Number
CN202421416359.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-25
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

During the production process of polyester chemical fiber, high-temperature liquids generated by steps such as polymerization, esterification and polycondensation are difficult to discharge safely, resulting in residual liquids in the pipelines, increasing safety hazards and work difficulties.

Method used

A movable discharge device for high-temperature liquid in polyester pipelines is designed, including tee pipes, steel wire braided steam hoses and liquid separation tanks. Combined with anti-blocking mechanism and hoisting mechanism, it realizes safe discharge and automatic cleaning of high-temperature liquids.

Benefits of technology

It effectively solves the problem of difficult discharge of high-temperature liquids, ensures that there is no residual liquid in the pipeline, reduces the risk of safety accidents, and improves the service life of the filter and the cleaning efficiency of the liquid separation tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical fiber chemical processes, in particular to a movable high-temperature liquid discharging device for a polyester pipeline. Comprising a mobile cart, a three-way pipe arranged on the mobile cart and used for discharging and collecting high-temperature gas, a ball valve arranged on the three-way pipe and used for controlling gas circulation, a condenser for cooling the collected gas, a liquid separation tank for separation, and a filtering mechanism for filtering impurities in the recycled gas, the filtering mechanism comprises a filter and an anti-blocking mechanism for automatically cleaning impurities in the filter, the anti-blocking mechanism comprises a screw rod and a rotary driver for driving the screw rod to rotate, and the movable discharging device for the high-temperature liquid in the polyester pipeline further comprises a jacking mechanism for dumping the impurities in the liquid separation tank. According to the technical scheme, by arranging the three-way pipe, the steel wire woven steam rubber pipe and the liquid separation tank, safe discharge of high-temperature gas is achieved, and safety accidents caused by residual liquid in the pipeline are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical fiber chemical process, in particular to a movable discharge device for high-temperature liquid in a polyester pipeline. Background Art

[0002] In the production process of polyester chemical fiber, especially in key steps such as polymerization, esterification and polycondensation, a large amount of high-temperature liquid reactants and by-products will be produced. These high-temperature liquids are not only high in temperature (usually up to hundreds of degrees Celsius), but also have complex chemical properties, which puts extremely high demands on processing equipment and piping systems.

[0003] At present, when transforming polyester or emptying high-temperature liquid pipelines, the pipeline only has a discharge port, and the top is not vented, so the liquid cannot be emptied and is adsorbed in the pipeline, which slows down the work progress and increases the difficulty, which is easy to cause safety accidents. Utility Model Content

[0004] In view of the above problems, a polyester pipeline high-temperature liquid movable discharge device is provided, which solves the problem that the existing pipeline cannot discharge the pipeline without a vent pipe through a three-way pipe, a steel wire braided steam hose and a liquid separation tank.

[0005] In order to solve the problems of the prior art, the utility model provides a movable discharge device for high-temperature liquid in a polyester pipeline, comprising a mobile cart, a three-way pipe arranged on the mobile cart for discharging and collecting high-temperature gas, a ball valve arranged on the three-way pipe for controlling gas circulation, a condenser for cooling the collected gas and a liquid separation tank for separation, and a filtering mechanism for filtering impurities in the recovered gas, characterized in that the filtering mechanism comprises a filter and an anti-clogging mechanism for automatically cleaning impurities in the filter, the anti-clogging mechanism comprises a spiral rod and a rotary driver for driving the spiral rod to rotate, and the movable discharge device for high-temperature liquid in a polyester pipeline also comprises a lifting mechanism for dumping impurities in the liquid separation tank.

[0006] Preferably, the anti-clogging mechanism further comprises a transmission rod; the transmission rod is rotatably arranged on the filter, and the input end of the transmission rod is connected to the output end of the rotary driver via a coupling.

[0007] Preferably, the anti-clogging mechanism further includes a scraper and a collecting tube; the scraper is arranged on the transmission rod and fixed coaxially with the transmission rod; the collecting tube is arranged on the filter.

[0008] Preferably, the anti-blocking mechanism further comprises a recovery box and a first connecting pipe; the recovery box is arranged on the mobile cart; the first connecting pipe is arranged on the recovery box and connected to the condenser.

[0009] Preferably, the lifting mechanism includes a cylinder and a push rod; the cylinder is arranged on the mobile cart; and the push rod is slidably arranged on the cylinder in a vertical direction.

[0010] Preferably, the lifting mechanism further comprises a mounting plate and a first hinged rod; the mounting plates have a pair and are arranged on the liquid separation tank facing each other; and the hinged rod is arranged between the pair of mounting plates.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The utility model achieves safe discharge of high-temperature gas by arranging a three-way pipe, a steel wire braided steam hose and a liquid separation tank, and can discharge the high-temperature liquid in the pipeline cleanly, reducing safety accidents caused by residual liquid in the pipeline.

[0013] 2. The utility model achieves automatic cleaning and collection of impurities in the filter by arranging an anti-clogging mechanism, thereby increasing the service life of the filter.

[0014] 3. The utility model achieves automatic dumping of waste water in the liquid separation tank by arranging a lifting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural diagram of a polyester pipe high-temperature liquid movable discharge device from the first perspective.

[0016] Figure 2 It is a stereoscopic structural diagram of a polyester pipe high-temperature liquid movable discharge device from a second perspective.

[0017] Figure 3 It is a front view structural diagram of a polyester pipe high-temperature liquid movable discharge device.

[0018] Figure 4 It is a top view of the structure of a polyester pipe high-temperature liquid movable discharge device.

[0019] Figure 5 It is a polyester pipe high temperature liquid movable discharge device Figure 4 Cut-away three-dimensional composition.

[0020] Figure 6 It is a polyester pipe high temperature liquid movable discharge device Figure 5 Enlarged structural diagram at point A in the middle.

[0021] Figure 7 It is a three-dimensional structural diagram of the jacking mechanism of a movable discharge device for high-temperature liquid in a polyester pipe.

[0022] Figure 8 It is a three-dimensional structural diagram of the filter screen and recovery box of a polyester pipe high-temperature liquid movable discharge device.

[0023] The numbers in the figure are: 1. mobile cart; 2. three-way pipe; 3. ball valve; 4. condenser; 5. liquid separation tank; 51. gas-liquid separation tank; 52. wire braided steam hose; 6. filtering mechanism; 61. filter; 7. anti-clogging mechanism; 71. screw rod; 72. rotary drive; 73. transmission rod; 731. filter plate; 74. scraper; 75. collection pipe; 76. recovery box; 761. filter screen; 77. first connecting pipe; 8. lifting mechanism; 81. cylinder; 811. first positioning rod; 812. second positioning rod; 82. push rod; 83. mounting plate; 84. first hinged rod; 841. fixing block. DETAILED DESCRIPTION

[0024] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] See also Figure 1 and Figure 8 As shown, a polyester pipeline high-temperature liquid movable discharge device comprises a movable cart 1, a three-way pipe 2 arranged on the movable cart 1 for discharging and collecting high-temperature gas, a ball valve 3 arranged on the three-way pipe 2 for controlling gas circulation, a condenser 4 for cooling the collected gas and a separated liquid separation tank 5, and a filtering mechanism 6 for filtering impurities in the recovered gas, the filtering mechanism 6 comprises a filter 61 and an anti-blocking mechanism 7 for automatically cleaning impurities in the filter 61, the anti-blocking mechanism 7 comprises a screw rod 71 and a rotary driver 72 for driving the screw rod 71 to rotate, and the polyester pipeline high-temperature liquid movable discharge device comprises a movable cart 1, a three-way pipe 2 for discharging and collecting high-temperature gas, a ball valve 3 arranged on the three-way pipe 2 for controlling gas circulation, a condenser 4 for cooling the collected gas and a separated liquid separation tank 5, and a filtering mechanism 6 for filtering impurities in the recovered gas, the filtering mechanism 6 comprises a filter 61 and an anti-blocking mechanism 7 for automatically cleaning impurities in the filter 61, the anti-blocking mechanism 7 comprises a screw rod 71 and a rotary driver 72 for driving the screw rod 71 to rotate, The dynamic discharge device also includes a lifting mechanism 8 for dumping impurities in the liquid separation tank 5. The mobile cart 1 is provided with a gas-liquid separation tank 51 for secondary gas-liquid separation of the gas. The gas-liquid separation tank 51 is provided with a first pipeline connected to the liquid separation tank 5. One end of the three-way pipe 2 needs to be connected to the pipeline that needs to discharge the high-temperature liquid. The preferred three-way pipe 2 and the ball valve 3 can be made of stainless steel, and the other end needs to be connected to an external nitrogen pipe, and another end needs to be connected to a steel wire braided steam hose 52. The steel wire braided steam hose 52 is connected to the filter 61, and the liquid outlet of the filter 61 is connected to the liquid inlet of the condenser 4.

[0026] First, the high-temperature liquid to be discharged is connected to the wire braided steam hose 52, and then the nitrogen tank is connected to the three-way pipe 2. After the connection, the ball valve 3 connected to the nitrogen pipe is first opened, and the pipeline for continuously discharging the high-temperature liquid is pressurized. After the pressurization is completed, the ball valve 3 connected to the nitrogen is closed, and then the ball valve 3 connected to the wire braided steam hose 52 is opened to discharge the high-temperature liquid in the pipeline. When the high-temperature liquid passes through the filter 61, excess impurities in the liquid can be removed, and then the liquid after impurity removal enters the condenser 4 for cooling. The cooled liquid enters the liquid separation tank 5 for the first capture and separation, and then the separated gas is separated for the second time through the gas-liquid separation tank 51, so as to achieve the mobile discharge treatment of the high-temperature liquid, play a good role in the safe discharge efficiency of the polyester high-temperature liquid, and discharge the high-temperature liquid in the pipeline cleanly, thereby reducing the safety accidents caused by the pipeline not being discharged cleanly.

[0027] See also Figure 5-Figure 6 As shown, the anti-clogging mechanism 7 also includes a transmission rod 73; the transmission rod 73 is rotatably set on the filter 61, the input end of the transmission rod 73 is connected to the output end of the rotary driver 72 through a coupling, the threaded sheet is coaxially fixed to the transmission rod 73, and a filter plate 731 installed on the bearing at the end of the transmission rod 73 is provided in the filter 61, and a plurality of avoidance holes for high-temperature liquid to pass through are opened on the filter plate 731.

[0028] When the high-temperature liquid flows into the filter 61, the rotary driver 72 is started, thereby driving the transmission rod 73 to rotate. When the transmission rod 73 rotates, it can drive the coaxially fixed spiral blade and scraper rod to rotate. During the rotation of the spiral blade, the impurities flowing on the filter plate 731 can be transported in a vertical upward direction. At this time, the high-temperature liquid stays below the filter plate 731, and the impurities in the high-temperature liquid are driven by the spiral blade to rise in a spiral and are located above the filter plate 731.

[0029] See also Figure 5-Figure 6 As shown, the anti-clogging mechanism 7 further includes a scraper 74 and a collection pipe 75; the scraper 74 is arranged on the transmission rod 73 and fixed coaxially with the transmission rod 73; the collection pipe 75 is arranged on the filter 61. The scraper 74 is arranged on the transmission rod 73 and staggered with the spiral sheets without interfering with each other, and the collection pipe 75 is preferably made of stainless steel.

[0030] When the transmission rod 73 rotates, it can drive the scraper rod to rotate synchronously. Since the scraper rod is fitted inside the filter 61, the transmission rod 73 can drive the scraper rod to clean and scrape the inner wall of the filter 61 when it rotates, so that the inner wall of the filter 61 is kept clean at all times. When high-temperature impurities rise due to the rotation of the spiral blades, the impurities in the high-temperature liquid can be driven to be discharged through the collection pipe 75. In this process, the impurities in the liquid can flow to the recovery box 76 through the recovery pipe, so as to effectively remove the impurities in the filter.

[0031] See also Figure 3-Figure 4 As shown, the anti-clogging mechanism 7 also includes a recovery box 76 and a first connecting pipe 77; the recovery box 76 is arranged on the mobile cart 1; the first connecting pipe 77 is arranged on the recovery box 76 and is connected to the condenser 4, and a filter screen 761 is slidably arranged on the recovery pipe for filtering impurities dropped in the collection pipe 75, and the filter screen 761 is detachably arranged on the recovery box 76, and an installation groove is opened on the recovery box 76 for inserting and installing the filter screen 761.

[0032] When the impurities in the recovery pipe flow to the recovery box 76, the filter screen 761 provided on the recovery box 76 can perform secondary filtration on the impurities, and the filtered liquid can be sent to the condenser 4 through the first connecting pipe 77, and the condenser 4 can cool the liquid.

[0033] See also Figure 7-Figure 8 As shown, the lifting mechanism 8 includes a cylinder 81 and a push rod 82; the cylinder 81 is arranged on the mobile cart 1; the push rod 82 is slidably arranged on the cylinder 81 in the vertical direction, and the mobile cart 1 is provided with a first positioning rod 811 for installing and supporting the cylinder 81 to make an inclined angle, and the liquid separation tank 5 is provided with a second positioning rod 812 rotatably connected to the push rod 82, and the liquid separation tank 5 is provided with a discharge port for discharging impurities accumulated and attached inside, and the condenser 4 is provided with a second connecting pipe connected to the liquid diversion tank.

[0034] When the cooled liquid flows into the liquid separation tank 5 through the second connecting pipe, the condenser 4 is provided with a cooling spray pipe located in the separation tank. At this time, the high-temperature gas and liquid discharged into the liquid separation tank 5 can be captured and separated, and the captured and separated gas can enter the gas-liquid separation tank 51 again for secondary separation and discharge.

[0035] See also Figure 7-Figure 8 As shown, the lifting mechanism 8 also includes a mounting plate 83 and a first hinged rod 84; the mounting plate 83 has a pair and is arranged on the liquid separation tank 5 facing each other; the hinged rod is arranged between the pair of mounting plates 83, and the mobile cart 1 is provided with a fixed block 841 for sealing the impurity discharge port of the liquid separation tank 5, the fixed block 841 matches the shape of the impurity discharge port, and the liquid separation tank 5 is connected to the hinged rod.

[0036] When it is necessary to discharge the wastewater precipitated in the liquid separation tank 5, the cylinder 81 is started, and then the push rod 82 is extended and moved. When the push rod 82 is extended and moved, the liquid separation tank 5 can be lifted up at an inclined angle along the hinge rod through the first positioning rod 811 and the second positioning rod 812. When lifted up, the wastewater in the liquid separation tank 5 can be discharged through the impurity discharge port. After discharge, the push rod 82 is reset, and the liquid separation tank 5 returns to the initial position. After resetting, the fixed block 841 can contact and seal the impurity discharge port, so as to achieve rapid cleaning of the liquid separation tank 5 without manual cleaning.

[0037] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A polyester pipeline high-temperature liquid movable discharge device, comprising a mobile cart (1), a three-way pipe (2) arranged on the mobile cart (1) for discharging and collecting high-temperature gas, a ball valve (3) arranged on the three-way pipe (2) for controlling gas circulation, a condenser (4) for cooling the collected gas and a liquid separation tank (5) for separating the collected gas, and a filtering mechanism (6) for filtering impurities in the recovered gas, characterized in that: The filtering mechanism (6) comprises a filter (61) and an anti-clogging mechanism (7) for automatically cleaning impurities in the filter (61); the anti-clogging mechanism (7) comprises a screw rod (71) and a rotary driver (72) for driving the screw rod (71) to rotate; and the polyester pipeline high-temperature liquid movable discharge device also comprises a lifting mechanism (8) for dumping impurities in the liquid separation tank (5).

2. A polyester pipe high temperature liquid movable discharge device according to claim 1, characterized in that: The anti-clogging mechanism (7) further comprises a transmission rod (73); the transmission rod (73) is rotatably arranged on the filter (61), and the input end of the transmission rod (73) is connected to the output end of the rotary driver (72) via a coupling.

3. A polyester pipe high temperature liquid movable discharge device according to claim 1, characterized in that: The anti-clogging mechanism (7) further comprises a scraper (74) and a collection pipe (75); the scraper (74) is arranged on the transmission rod (73) and is coaxially fixed with the transmission rod (73); and the collection pipe (75) is arranged on the filter (61).

4. A polyester pipe high temperature liquid movable discharge device according to claim 1, characterized in that: The anti-blocking mechanism (7) further comprises a recovery box (76) and a first connecting pipe (77); the recovery box (76) is arranged on the mobile cart (1); the first connecting pipe (77) is arranged on the recovery box (76) and is connected to the condenser (4).

5. The polyester pipe high temperature liquid movable discharge device according to claim 1, characterized in that: The lifting mechanism (8) comprises a cylinder (81) and a push rod (82); the cylinder (81) is arranged on the mobile cart (1); and the push rod (82) is slidably arranged on the cylinder (81) in a vertical direction.

6. A polyester pipe high temperature liquid movable discharge device according to claim 1, characterized in that: The lifting mechanism (8) further comprises a mounting plate (83) and a first hinged rod (84); the mounting plates (83) have a pair and are arranged on the liquid separation tank (5) facing each other; the hinged rod is arranged between the pair of mounting plates (83).