Gas meter metering shell batch gluing device
By designing a batch glue coating device for gas meter metering shells, using the combination of a guide rack and a glue coating mechanism, the problems of inefficiency of traditional glue coating equipment and incompatibility with stamping molds are solved, and efficient and automated glue coating operations are achieved, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202421410019.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Traditional glue coating equipment is not conducive to the glue coating operation of batch metering shells, affects production efficiency, and is difficult to cooperate with stamping molds, limiting the production quality and efficiency of metering shells.
A gas meter meter metering shell batch glue coating device is designed, including a material guide rack and a glue coating mechanism. The material guide rack is equipped with a guide groove along its length direction. The glue coating conveyor line covers the material preparation station and the waiting station. The station switching mechanism is used to quickly switch the station of the metering shell in the material guide groove.
The connection with upstream production equipment is achieved, an integrated production line is formed, production efficiency and glue coating quality is improved, front and back interference is avoided, and the reliability of the equipment is enhanced.
Smart Images

Figure CN222789648U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of gas meter meter shell production, and specifically relates to a batch glue coating device for gas meter meter shells. Background Art
[0002] The metering shell is one of the important components of the diaphragm gas meter and is usually produced by stamping. The gas meter movement and the metering shell have a sealing surface. After the main body is formed, a sealing strip will be set on the inside of the metering shell to further improve the sealing of the diaphragm cavity. The traditional practice is to directly bond the finished sealing ring, or transfer the metering shell to the gluing equipment for on-site gluing to form an annular sealing strip. The traditional gluing equipment is not conducive to the gluing operation of batch metering shells, which seriously affects the production efficiency. It is also difficult to cooperate with the stamping die, and the integrated automated production of the metering shell cannot be realized, which also limits the production quality and efficiency of the metering shell. Utility Model Content
[0003] In view of this, the utility model provides a batch glue coating device for a gas meter measuring shell to solve the problems in the prior art, such as low efficiency of the glue coating device and difficulty in matching with a stamping die.
[0004] The technical solution is as follows:
[0005] A batch glue coating device for a gas meter meter shell, the key of which is: comprising a material guide frame (280) and a glue coating mechanism (220), the material guide frame (280) having a material guide trough (281) arranged along its length direction, one end of the material trough (281) being a feeding end, the other end being a discharging end, and the feeding end being open, the material guide trough (281) having a supporting step (282) adapted to the long side of the meter shell, the material guide frame (280) being divided into a material preparation station, a waiting station, a glue coating station and a material taking station in sequence along its length direction, wherein the material taking station is close to the discharging end;
[0006] The material guide trough (281) has a one-to-one corresponding glue conveying line (210), and the glue conveying line (210) covers the material preparation station and the waiting station. The glue coating mechanism (220) is arranged corresponding to the glue coating station. A station switching mechanism (230) is arranged below the material guide frame (280), and the station switching mechanism (230) is used to move the metering shell at the waiting station and the glue coating station forward by one station.
[0007] By adopting the above scheme, the material guide rack can better accommodate the metering shells fed through the assembly line, which is conducive to automated production. The use of multiple stations in conjunction with the station switching mechanism is conducive to ensuring the orderly progress of the gluing operation, avoiding front and back interference, and improving the quality and efficiency of gluing.
[0008] As a preferred embodiment, a positioning mechanism (240) is provided corresponding to the gluing station, the positioning mechanism includes a lifting cylinder (241) located below the material guide groove (281), the piston rod of the lifting cylinder (241) is upward, and the top of the lifting cylinder (241) has a horizontally arranged top plate (242), and the material guide frame (280) has at least two diagonally distributed positioning pins (243), and the distribution position of the positioning pins (243) is adapted to the position of the through hole on the outer edge of the metering shell. By adopting the above scheme, the metering shell in the gluing station is fixed by the positioning mechanism to prevent shaking during the gluing process, which is conducive to further improving the gluing quality and improving the overall reliability of the equipment.
[0009] Preferably, the workstation switching mechanism (230) comprises a mounting plate (231) located below the material guide frame (280) and spanning all the material guide slots (281), and a workstation switching driving component for driving the mounting plate (231) to slide horizontally and to lift vertically along the length direction of the material guide slots (281);
[0010] The mounting plate (231) is provided with a pusher assembly corresponding to the guide groove (281), and the pusher assembly includes a pusher A (2310), a pusher B (2311) and a pusher C (2312) arranged in sequence in a direction away from the feed end, wherein the horizontal distance between the pusher A (2310) and the pusher B (2311) is adapted to the length of the metering shell. By adopting the above scheme, the metering shell can be quickly switched between the workstations in the guide groove, while reducing space occupation and facilitating implementation.
[0011] Preferably, the gluing device (200) further comprises a stop mechanism A (250) and a stop mechanism B (260) respectively arranged at the end positions of the material preparation station and the waiting station. When the gluing mechanism (220) is working, the stop mechanism B (260) is used to make the metering shell stop at the waiting station in a parallel alignment manner, and the stop mechanism B (260) is used to prevent the metering shell fed by the gluing conveyor line (210) from entering the waiting station. With the above scheme, the stop mechanism is used to stop the metering shell at the current station, and during this process, the gluing conveyor line can continue to operate without frequent start and stop.
[0012] Preferably, a workbench B (270) is included, and the material guide frame (280), the station switching mechanism (230), the gluing mechanism (220) and the gluing conveying line (210) are all supported on the workbench B (270). The above solution is adopted to facilitate the overall movement of the gluing device and improve the adaptability of the site.
[0013] Preferably, the station switching mechanism (230) includes a bottom plate (232) for installing the station switching drive assembly, the mounting plate (231) is located directly above the bottom plate (232), the lifting cylinder (241) is located above the mounting plate (231) and supported on the bottom plate (232) by a support rod (244), and the mounting plate (231) has a strip-shaped avoidance hole (2313) arranged corresponding to the support rod (244). The above scheme is conducive to modular installation, improves disassembly and assembly efficiency, saves space occupancy, and improves the overall compactness of the device.
[0014] Preferably, the glue coating mechanism (220) comprises a glue gun moving unit and a glue quantity control unit, wherein the glue gun moving unit comprises a glue gun fixing plate (221) and a three-axis gantry module (222) for controlling the moving trajectory of the glue gun fixing plate (221), and the glue gun fixing plate (221) has glue guns (2210) arranged in a one-to-one correspondence with the material guide grooves (281);
[0015] The glue quantity control unit comprises a glue supply machine (223), a pressure stabilizing valve (224) and a pressure regulating valve A (225), the glue outlet of the glue supply machine (223) is connected to the pressure stabilizing chamber of the pressure stabilizing valve (224) through a pipeline, the air outlet end of the pressure regulating valve A (225) is connected to the air inlet of the pressure stabilizing valve (224) through a pipeline, and the glue outlet of the pressure stabilizing valve (224) is connected to the chamber of the glue gun (2210) through a pipeline. The above scheme is adopted to improve the uniformity of glue coating, that is, to improve the quality of glue coating.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The gas meter metering shell batch gluing device provided by the utility model is convenient for connection with upstream production equipment to form an integrated production line, thereby improving production efficiency. At the same time, the use of multiple workstations in conjunction with the workstation switching mechanism is conducive to ensuring the orderly progress of the gluing operation, avoiding front and rear interference, and improving the gluing quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the material guide rack;
[0020] Figure 3 This is a schematic diagram of the structure of the glue coating conveying line;
[0021] Figure 4 for Figure 1 A partial enlarged view of the middle part;
[0022] Figure 5 Schematic diagram of the working state of the stop mechanism A;
[0023] Figure 6 This is a schematic diagram of the metering shell in the gluing station;
[0024] Figure 7 It is a schematic diagram of the station positioning structure of the metering shell;
[0025] Figure 8 A schematic diagram of the structure of the stop mechanism A;
[0026] Fig. 9 Schematic diagram of the structure of the stop mechanism B;
[0027] Fig.10 It is a schematic diagram of the structure of the workstation switching mechanism;
[0028] Fig.11 for Fig.10 Bottom structure diagram;
[0029] Fig.12 It is a structural schematic diagram of the glue gun moving unit;
[0030] Fig.13 This is a schematic diagram of the installation and use of the utility model. DETAILED DESCRIPTION
[0031] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0032] refer to Figures 1 to 13 The gas meter metering shell batch gluing device shown mainly includes a workbench B270, and a material guide rack 280, a gluing conveyor line 210 and a gluing mechanism 220 arranged on the workbench B270. As shown in the figure, the material guide rack 280 has a material guide trough 281 arranged one-to-one corresponding to the gluing conveyor line 210, one end of the material guide trough 281 is a feed end, and the other end is a discharge end, wherein the end of the feed end is open, and the material guide trough 281 has symmetrically arranged support steps 282 on both inner sides in the length direction, which can support the metering shell in the air in the material guide trough 281.
[0033] The material guide rack 280 is divided into a material preparation station, a waiting station, a gluing station and a material picking station in sequence along the direction away from the feed end. The gluing conveyor line 210 is located below the material guide rack 280, and its conveying length covers the length area of the material preparation station and the waiting station. The gluing mechanism 220 is set corresponding to the gluing station. A station switching mechanism 230 is set below the material guide rack 280. The station switching mechanism 230 is used to move the metering shells at the waiting station and the gluing station forward one station in sequence, that is, the metering shell is in the material guide trough 281, and is moved from the entrance end of the material preparation station to the waiting station through the glue conveyor line 210, and the metering shell at the waiting station 230 can be moved to the gluing station through the station switching mechanism 230, and the metering shell at the gluing station can be moved to the material picking station.
[0034] In this embodiment, a positioning mechanism 240 is further provided at the corresponding gluing station, and each material guide trough 281 has a corresponding positioning mechanism 240. The positioning mechanism 240 includes a lifting cylinder 241 located below the material guide trough 281. The piston rod of the lifting cylinder 241 faces upward, and a horizontally arranged top plate 242 is provided on its top. The width of the top plate 242 is less than or equal to the width of the material guide trough 281. The material guide frame 280 has at least two diagonally distributed positioning pins 243. The distribution positions of the positioning pins 243 are adapted to the positions of the through holes on the outer edge of the metering shell. When the metering shell is in the gluing station, the lifting cylinder 241 works to lift the metering shell through the top plate 242. At the same time, the positioning pins 243 are inserted into the corresponding through holes of the metering shell to support and position the metering shell, thereby ensuring the stability of the gluing process and improving the gluing quality.
[0035] In this embodiment, the two actions of moving the metering shell of the waiting station 230 to the gluing station and the metering shell of the gluing station to the material taking station are synchronously completed by the station switching mechanism 230. As shown in the figure, the station switching mechanism 230 includes a mounting plate 231 located below the material guide frame 280 and spanning all the material guide grooves 281, and a station switching drive component for driving the mounting plate 231 to slide horizontally and lift vertically along the length direction of the material guide groove 281, that is, the mounting plate 231 is arranged along the width direction of the material guide frame 280, and the station switching drive component mainly includes a bottom plate 232. When installed, The workstation switching mechanism 230 is fixed on the workbench B270 as a whole through the base plate 232. The base plate 232 has symmetrically arranged vertical support plates 233 on both sides. The vertical support plate 233 has a slide 234 that is vertically slidably matched with it, and a lifting cylinder 235 for driving the slide 234 to move vertically. At the same time, the left and right sides of the mounting plate 231 are slidably matched with the slide 234 through a horizontal guide structure, and the guide direction is parallel to the material guide groove 281, and a horizontal switching cylinder 236 is configured to drive the mounting plate 231 to slide along the direction of the material guide groove 281.
[0036] The mounting plate 231 has a pushing assembly arranged one-to-one corresponding to the material guide groove 281, and the pushing assembly is mainly used to push the metering shell forward. In this embodiment, the pushing assembly includes a pushing piece A2310, a pushing piece B2311 and a pushing piece C2312 arranged in sequence along the direction of the far feed end, wherein the horizontal distance between the pushing piece A2310 and the pushing piece B2311 is adapted to the length of the metering shell, thereby better realizing the rapid and accurate positioning of the metering shell at the gluing station.
[0037] It should be noted that, in the present embodiment, in order to make full use of the height space and improve the compactness and installation convenience of the overall structure, the lifting cylinder 241 is directly supported on the base plate 232 through the support rod 244, and the lifting cylinder 241 is located above the base plate 232. Correspondingly, there are strip avoidance holes 2313 corresponding to the support rods on the mounting plate 231, and the strip avoidance holes 2313 are arranged along the length direction of the material guide groove 281, so as not to hinder the forward and backward sliding of the base plate 232. At the same time, the pushing piece B2311 adopts a rod-like structure or a frame structure arranged in groups. During the forward and backward sliding process, it is not blocked by the lifting cylinder 241, but the width is less than or equal to the width of the metering shell.
[0038] In this embodiment, the glue coating mechanism 220 mainly includes a glue gun moving unit and a glue quantity control unit, wherein the glue gun moving unit includes a glue gun fixing plate 221, and a three-axis gantry module 222 for controlling the moving trajectory of the glue gun fixing plate 221, the three-axis gantry module 222 is fixedly supported on the workbench B270, and the glue gun fixing plate 221 has a glue gun 2210 arranged one-to-one corresponding to the material guide groove 281, and the three-axis gantry module 222 is used to drive the glue gun 2210 to lift, translate, and move left and right, that is, to complete the movement of the preset trajectory through control, and at the same time the glue gun 2210 sprays glue to complete the gluing operation.
[0039] The glue quantity control unit mainly includes a glue supply machine 223, a pressure stabilizing valve 224 and a pressure regulating valve A225. The glue outlet of the glue supply machine 223 is connected to the pressure stabilizing chamber of the pressure stabilizing valve 224 through a pipeline, the air outlet end of the pressure regulating valve A225 is connected to the air inlet of the pressure stabilizing valve 224 through a pipeline, the glue outlet of the pressure stabilizing valve 224 is connected to the chamber of the glue gun 2210 through a pipeline, and the regulating valve A225 is connected to the high-pressure air source. By adjusting the pressure of the regulating valve A225, the amount of glue entering the chamber of the glue gun 2210 can be controlled.
[0040] On this basis, in this embodiment, the glue gun 2210 is connected to a single pressure control pipeline (not shown in the figure), which is connected to the air source. A glue stop valve structure is usually adopted to control the opening and closing size of the glue stop valve through the single pressure control pipeline, thereby further finely controlling the glue output.
[0041] Combination Figures 7 to 9 , a stop mechanism A250 is arranged on the workbench B 270 corresponding to the end of the material preparation station, and a stop mechanism B260 is arranged corresponding to the end position of the waiting station. As shown in the figure, the stop mechanism A250 includes a gantry A251 supported on the workbench B270, and the gantry A251 is arranged across the top of the material guide frame 280, and has a stop cylinder A252 arranged one-to-one corresponding to the material guide groove 281, and the piston rod of the stop cylinder A252 faces downward and is connected to a stopper A253.
[0042] The structure of the stop mechanism B260 is similar to that of the stop mechanism A250, and mainly includes a gantry B261. The difference is that the gantry B261 adopts an integral lifting structure. As shown in the figure, the two ends of its horizontal plate are slidably matched with the vertical plate, and are equipped with a stop cylinder B262. The stop cylinder B262 can drive the horizontal plate 264 to rise and fall. At the same time, the horizontal plate has a baffle B263 extending downward. At the same time, a detection sensor 265 is arranged on the gantry B261. The detection sensor 265 is arranged in a one-to-one correspondence with the material guide trough 281, that is, it is arranged in a one-to-one correspondence with the baffle B263, and is located upstream of the incoming material of the baffle B263, so as to detect whether there is a metering shell at the corresponding waiting station. In this embodiment, a gap is left between the waiting station and the material preparation station, which can at least allow the pushing piece A2310 to extend. The metering shell in the waiting position is pushed forward. During the working process, when a metering shell is being glued at the gluing position, the piston rod of the stop cylinder B262 is retracted, and the baffle B263 descends to block the metering shell in the waiting position. At the same time, when the detection sensor detects that there is a metering shell at the position, the piston rod of the stop cylinder A252 corresponding to the same material guide trough 281 is extended, and the baffle A253 descends to block the metering shell sent by the glue conveyor line 210, so as to ensure that there is a metering shell at the waiting position in each material guide trough 281, and each metering shell can be aligned horizontally, and then transferred to the gluing position through the position switching mechanism 230, which is conducive to further improving work efficiency, and can avoid the occurrence of empty position operation, thereby greatly improving the overall reliability.
[0043] In the present application, the stop mechanism A250, the stop mechanism B260, the positioning mechanism 240 and the station switching mechanism 230 together constitute the station positioning structure of the metering shell, which can ensure the accuracy of the metering shell at each station on the gluing device, and is conducive to improving the overall operation reliability of the equipment.
[0044] refer to Figures 1 to 13 The gas meter metering shell batch gluing device shown can be directly connected with the metering shell punch 100 through the transfer module 300. As shown in the figure, the metering shell coming out of the discharge port 110 of the metering shell punch 100 can be pushed into the corresponding gluing conveyor line 210 with the concave surface facing up after passing through the transfer module 30, and then sent to the waiting station by the gluing conveyor line 210, and pushed to the gluing station through the station switching mechanism 230. After completing the gluing operation, it is moved to the material taking station to wait for taking away.
[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present invention. Under the guidance of the present invention, ordinary technicians in this field can make a variety of similar expressions without violating the purpose and claims of the present invention, and such changes fall within the scope of protection of the present invention.
Claims
1. A batch glue coating device for gas meter measuring shell, characterized in that: The invention comprises a material guide frame (280) and a glue coating mechanism (220), wherein the material guide frame (280) has a material guide trough (281) arranged along its length direction, one end of the material trough (281) is a feeding end, and the other end is a discharging end, and the feeding end is open, and the material guide trough (281) has a supporting step (282) adapted to the long side of the metering shell, and the material guide frame (280) is divided into a material preparation station, a waiting station, a glue coating station and a material taking station in sequence along its length direction, wherein the material taking station is close to the discharging end; The material guide trough (281) has a one-to-one corresponding glue conveying line (210), and the glue conveying line (210) covers the material preparation station and the waiting station. The glue coating mechanism (220) is arranged corresponding to the glue coating station. A station switching mechanism (230) is arranged below the material guide frame (280), and the station switching mechanism (230) is used to move the metering shell at the waiting station and the glue coating station forward by one station.
2. The batch glue coating device for gas meter measuring shell according to claim 1 is characterized in that: The invention comprises a positioning mechanism (240) arranged corresponding to the gluing station, wherein the positioning mechanism comprises a lifting cylinder (241) located below the material guide groove (281), the piston rod of the lifting cylinder (241) is upward, and the top of the lifting cylinder (241) is provided with a horizontally arranged top plate (242), and the material guide frame (280) is provided with at least two positioning pins (243) distributed in a diagonal line, and the distribution position of the positioning pins (243) is adapted to the position of the through hole on the outer edge of the metering shell.
3. The batch glue coating device for gas meter measuring shell according to claim 2 is characterized in that: The workstation switching mechanism (230) comprises a mounting plate (231) located below the material guide frame (280) and spanning all the material guide slots (281), and a workstation switching driving component for driving the mounting plate (231) to slide horizontally and to lift vertically along the length direction of the material guide slots (281); The mounting plate (231) is provided with a pushing assembly arranged one-to-one with the material guide groove (281), and the pushing assembly includes a pushing piece A (2310), a pushing piece B (2311) and a pushing piece C (2312) arranged in sequence in a direction away from the feed end, wherein the horizontal distance between the pushing piece A (2310) and the pushing piece B (2311) is adapted to the length of the metering shell.
4. The batch glue coating device for gas meter measuring shell according to any one of claims 1 to 3, characterized in that: The gluing device (200) further comprises a stop mechanism A (250) and a stop mechanism B (260) respectively arranged at the end positions of the material preparation station and the waiting station. When the gluing mechanism (220) is working, the stop mechanism B (260) is used to make the metering shell stop at the waiting station in a parallel alignment manner. The stop mechanism B (260) is used to prevent the metering shell fed by the gluing conveyor line (210) from entering the waiting station.
5. The batch glue coating device for gas meter measuring shell according to claim 3 is characterized in that: It comprises a workbench B (270), on which the material guide frame (280), the station switching mechanism (230), the gluing mechanism (220) and the gluing conveying line (210) are all supported.
6. The batch glue coating device for gas meter measuring shell according to claim 5 is characterized in that: The workstation switching mechanism (230) comprises a base plate (232) for installing a workstation switching drive assembly, a mounting plate (231) being located directly above the base plate (232), a lifting cylinder (241) being located above the mounting plate (231) and supported on the base plate (232) by a support rod (244), and a strip-shaped avoidance hole (2313) being arranged on the mounting plate (231) corresponding to the support rod (244).
7. The batch glue coating device for gas meter measuring shell according to any one of claims 1 to 3, characterized in that: The glue coating mechanism (220) comprises a glue gun moving unit and a glue quantity control unit, wherein the glue gun moving unit comprises a glue gun fixing plate (221) and a three-axis gantry module (222) for controlling the moving track of the glue gun fixing plate (221), and the glue gun fixing plate (221) is provided with glue guns (2210) arranged in a one-to-one correspondence with the material guide grooves (281); The glue quantity control unit comprises a glue supply machine (223), a pressure stabilizing valve (224) and a pressure regulating valve A (225); the glue outlet of the glue supply machine (223) is connected to the pressure stabilizing chamber of the pressure stabilizing valve (224) via a pipeline; the air outlet end of the pressure regulating valve A (225) is connected to the air inlet of the pressure stabilizing valve (224) via a pipeline; and the glue outlet of the pressure stabilizing valve (224) is connected to the chamber of the glue gun (2210) via a pipeline.