Cleaning device for detachable pipeline

By designing a cleaning device for detachable pipes, compressed gas removes the bubble discharge agent in the inner wall of the pipe, the problems of water resource consumption and environmental pollution in the prior art are solved, and efficient and environmentally friendly pipeline cleaning effect is achieved.

CN222790063UActive Publication Date: 2025-04-25LIAONING YIDA PETROLEUM ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421468717.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-25
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

When cleaning the bubble drain pipes, existing cleaning devices consume more water resources, and the cleaned wastewater contains more bubble drainage agent, which will pollute the environment directly.

Method used

A cleaning device for detachable pipes is designed, using compressed gas pipelines and inner wall nozzles. First, compressed gas is used to blow down the bubble discharge agent attached to the inner wall of the pipe and collected into the collection barrel, reducing water consumption and wastewater discharge.

Benefits of technology

By removing the bubble discharge agent in the inner wall of the pipe with compressed gas, environmental pollution is reduced, water consumption is reduced, and the inner and outer walls of the pipe can be cleaned simultaneously.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222790063U_ABST
    Figure CN222790063U_ABST
Patent Text Reader

Abstract

The utility model relates to a cleaning device for a detachable pipeline. The cleaning device comprises a cleaning tank; the clamping mechanism is arranged on the inner wall of the cleaning groove and used for fixing a to-be-cleaned pipeline; the liquid pipeline is used for conveying cleaning liquid; the gas pipeline is used for conveying compressed gas; the cleaning pipeline is connected with the liquid pipeline and the gas pipeline; the inner wall spray head is arranged at the end part of the cleaning pipeline; the lifting device is fixedly connected with the cleaning pipeline; the collecting tank is arranged on the bottom wall of the cleaning tank and located in the middle of the bottom wall; the drain pipe is connected with the collecting tank; the discharging pipe is connected with the collecting tank; and the collecting barrel is connected with the discharging pipe. The cleaning device is provided with the compressed gas pipeline and the inner wall spray head, when the pipeline is cleaned, the foam scrubbing agent attached to the inner wall of the pipeline is blown down through compressed gas and collected into the collecting barrel, environmental pollution is reduced, and foam is greatly reduced when the pipeline is cleaned with water subsequently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to a cleaning device for a detachable pipeline. Background Art

[0002] Pipeline is a device used to transport gas, liquid or fluid with solid particles. Pipeline is used in the production and transportation of foaming agent and the process of natural gas extraction and injection of foaming agent. During long-term transportation, sediment will accumulate on the inner wall of the pipeline, affecting the pipeline's transportation capacity, so the pipeline needs to be cleaned regularly.

[0003] Usually, the existing cleaning devices clean the pipes by directly spraying water with a nozzle to clean the inner or outer wall of the pipe, or by using a brush to brush while spraying water, and the waste water after cleaning is directly discharged. If this method is used to clean the foaming agent pipe, the foaming agent attached to the inner wall of the pipe will produce a large amount of foam, which will consume more water resources during the cleaning process. In addition, the waste water after cleaning contains a large amount of foaming agent, and direct discharge will pollute the environment. Utility Model Content

[0004] In order to solve at least some of the above problems in the prior art, the utility model provides a cleaning device for a detachable pipeline, comprising:

[0005] Cleaning tank;

[0006] A clamping mechanism, which is arranged on the inner wall of the cleaning tank and is used to fix the pipe to be cleaned;

[0007] A liquid pipeline, which is used to transport cleaning liquid, and a liquid valve is provided on the liquid pipeline;

[0008] A gas pipeline, which is used to transport compressed gas, and a gas valve is provided on the gas pipeline;

[0009] A cleaning pipeline, which is connected to the liquid pipeline and the gas pipeline;

[0010] An inner wall nozzle, which is arranged at the end of the cleaning pipeline;

[0011] A lifting device, which is fixedly connected to the cleaning pipeline;

[0012] A collecting tank, which is arranged on the bottom wall of the cleaning tank and is located in the middle of the bottom wall;

[0013] A drain pipe connected to the collecting tank, wherein a water outlet valve is provided on the drain pipe;

[0014] A discharge pipe connected to the collecting tank, wherein a discharge valve is provided on the discharge pipe;

[0015] A collecting bucket is connected to the discharge pipe.

[0016] Furthermore, it also includes an outer wall spray head, which is arranged on the inner wall of the cleaning tank.

[0017] Furthermore, every two clamping mechanisms form a group and are arranged opposite to each other on the inner wall of the cleaning tank. The clamping mechanisms include an electric push rod and an arc-shaped clamping block, and the arc-shaped clamping block is fixedly connected to the end of the electric push rod.

[0018] Furthermore, the lifting device includes a lifting motor and a lifting rod, and the lifting motor can drive the lifting rod to rise and fall.

[0019] Furthermore, it also includes a fixed cross bar, one end of which is fixedly connected to the cleaning pipeline, and the other end of which is fixedly connected to the lifting rod.

[0020] Furthermore, the inner wall nozzle comprises:

[0021] Nozzle body;

[0022] A connector, located at the first end of the nozzle body, for connecting a cleaning pipeline;

[0023] a nozzle located at the second end of the spray head body;

[0024] a fixed rod, which is fixedly connected to the joint and extends from the nozzle;

[0025] A spray plate is fixedly connected to the end of the fixing rod.

[0026] Furthermore, a sealing ring is provided inside the joint and a buckle is provided outside the joint;

[0027] The surface of the spray plate facing the nozzle is an arc-shaped surface.

[0028] Furthermore, it also includes a control panel, which communicates with the clamping mechanism, liquid valve, gas valve, lifting device, water outlet valve, and material outlet valve.

[0029] Furthermore, it also includes a sensing device, which is arranged at the center of the bottom of the collecting tank and is used to sense the position of the inner wall nozzle, and the sensing device is connected to the control panel signal.

[0030] Furthermore, the bottom of the cleaning tank has a drain port;

[0031] The bottom of the collecting tank is provided with a liquid outlet, and a three-way conversion joint is used to connect the drain pipe and the discharge pipe to the liquid outlet of the collecting tank.

[0032] The utility model has at least the following beneficial effects: the cleaning device of the utility model is provided with a compressed gas pipeline and an inner wall nozzle. When cleaning the pipeline, the compressed gas is first used to blow off the foaming agent attached to the inner wall of the pipeline and collect it in a collection bucket, thereby reducing environmental pollution. When washing with water subsequently, the foam will be greatly reduced, thereby reducing the amount of water. Moreover, the cleaning device of the utility model can clean the inner wall and the outer wall of the pipeline at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to further illustrate the above and other advantages and features of various embodiments of the present invention, a more specific description of various embodiments of the present invention will be presented with reference to the accompanying drawings. It will be understood that these drawings only depict typical embodiments of the present invention and are therefore not to be considered as limiting the scope thereof. In the accompanying drawings, for clarity, identical or corresponding parts will be represented by identical or similar reference numerals.

[0034] Figure 1 A schematic structural diagram of a cleaning device for a detachable pipeline according to an embodiment of the utility model is shown.

[0035] Figure 2 A schematic structural diagram of an inner wall spray nozzle according to an embodiment of the utility model is shown. DETAILED DESCRIPTION

[0036] It should be noted that various components in the various drawings may be shown exaggeratedly for illustrative purposes and are not necessarily correct to scale.

[0037] In the present invention, each embodiment is only intended to illustrate the solution of the present invention and should not be understood as limiting.

[0038] In the present invention, unless otherwise specified, the quantifiers "a", "an" and "an" do not exclude the presence of multiple elements.

[0039] It should also be pointed out that in the embodiments of the present invention, for the sake of clarity and simplicity, only a portion of the parts or components may be shown, but a person of ordinary skill in the art will understand that, under the guidance of the present invention, required parts or components may be added according to the needs of specific scenarios.

[0040] It should also be pointed out that within the scope of the present invention, the terms "same", "equal", "equal to" and the like do not mean that the two values ​​are absolutely equal, but allow a certain reasonable error, that is, the terms also cover "substantially the same", "substantially equal", and "substantially equal to".

[0041] It should also be pointed out that in the description of the present invention, the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not expressly or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as expressing or implying relative importance.

[0042] In addition, the embodiments of the present invention describe the process steps in a specific order, but this is only for the convenience of distinguishing the steps, and does not limit the order of the steps. In different embodiments of the present invention, the order of the steps can be adjusted according to the adjustment of the process.

[0043] Here, the term lower portion refers to a portion of the structure where the distance from the bottom is smaller than the distance from the top, and the upper portion is the opposite of the lower portion.

[0044] Figure 1 A schematic structural diagram of a cleaning device for a detachable pipeline according to an embodiment of the utility model is shown. Figure 2 A schematic structural diagram of an inner wall spray nozzle according to an embodiment of the utility model is shown.

[0045] like Figure 1 A cleaning device for a detachable pipe includes a cleaning tank 1, a clamping mechanism 2, an outer wall spray head 3, a liquid pipeline 4, a liquid valve 5, a gas pipeline 6, a gas valve 7, a cleaning pipeline 8, an inner wall spray head 9, a collecting bucket 10, a lifting device, an operation panel 13, a collecting tank 14, a drain pipe 15, a discharge pipe 16, a water outlet valve 17 and a discharge valve 18.

[0046] A drain port 101 is provided at the bottom of the cleaning tank 1 , and a valve is provided at the drain port 101 .

[0047] Every two clamping mechanisms 2 form a group, which are arranged on the inner wall of the cleaning tank 1 to hold the pipeline. Multiple groups of clamping mechanisms 2 can be arranged as needed, such as 2 groups, 3 groups, etc.

[0048] The clamping mechanism 2 comprises an electric push rod 21 and an arc-shaped clamping block 22, wherein the arc-shaped clamping block is fixedly connected to the end of the electric push rod. The electric push rod 21 can move telescopically to drive the arc-shaped clamping block 22 to move.

[0049] A plurality of outer wall spray heads 3 are arranged on the inner wall of the cleaning tank 1 for cleaning the outer wall of the pipeline. The outer wall spray heads 3 are connected to a water pipe, and when the water pipe is turned on, tap water is sprayed out from the outer wall spray heads 3.

[0050] The liquid pipeline 4 is used to transport cleaning liquid. The gas pipeline 6 is used to transport compressed gas. The liquid valve 5 is arranged on the liquid pipeline 4. The gas valve 7 is arranged on the gas pipeline 6. The liquid pipeline 4 and the gas pipeline 6 can be hoses.

[0051] The first end of the cleaning pipeline 8 is connected to the liquid pipeline 4 and the gas pipeline 6 through a three-way conversion joint. The second end of the cleaning pipeline 8 is provided with an inner wall nozzle 9. The cleaning pipeline 8 is a pipeline made of metal material.

[0052] The collecting tank 14 is arranged on the bottom wall of the cleaning tank 1 and is located in the middle of the bottom wall, and can collect the foaming agent in the pipeline to be cleaned or collect the cleaning liquid of the cleaning pipeline. The bottom of the collecting tank 14 has a liquid outlet. In one embodiment of the utility model, the depth of the collecting tank 14 can be 50 cm-110 cm.

[0053] The drain pipe 15 and the discharge pipe 16 are connected to the liquid outlet of the collection tank 14 using a three-way conversion joint.

[0054] The drain pipe 15 is provided with a water outlet valve 17, and the discharge pipe 16 is provided with a discharge valve 18. The collecting barrel 10 is connected to the discharge pipe 16 and is used to collect the material blown down from the inner wall of the pipe by the high-pressure gas sprayed from the inner wall nozzle 9. The collecting barrel 10 is provided with an emptying port for discharging the high-pressure gas.

[0055] The lifting device includes a lifting motor 11 and a lifting rod 12. The lifting motor 11 can drive the lifting rod 12 to rise and fall. The lifting rod 12 is retractable or can move up and down under the action of the lifting motor 11.

[0056] One end of the fixed cross bar 19 is connected to the cleaning pipeline 8, and the other end is connected to the lifting rod 12. When the lifting rod 12 rises or falls, the inner wall spray head 9 can be driven to rise or fall.

[0057] The control panel 13 communicates with the electric push rod 21, the liquid valve 5, the gas valve 7, the lifting motor 11 of the lifting device, the water outlet valve 17, and the material outlet valve 18 to control their operations.

[0058] Optionally, the sensing device 20 is arranged at the center of the bottom of the collecting tank 14 and is also located on the central axis of the cleaning tank 1. The sensing device 20 is used to sense the position of the inner wall nozzle 9, so that the position of the inner wall nozzle 9 is located on the central axis of the cleaning tank 1, which can better clean the inner wall of the pipeline. The sensing device 20 is connected to the control panel 13 by signal. When the sensing device 20 senses that the inner wall nozzle 9 is not in a straight line with it, a signal is sent to the control panel 13, and the control panel 13 controls the liquid valve 5 and the water outlet valve 17 or the gas valve 7 and the discharge valve 18 to close, and the lifting motor 11 stops running.

[0059] like Figure 2 As shown, the inner wall spray head includes a spray head body 201 , a joint 202 , a nozzle 203 , a fixing rod 204 , and a spray plate 205 .

[0060] The joint 202 and the nozzle 203 are respectively located at the two ends of the nozzle body 201. A sealing ring is arranged inside the joint 202, and a buckle is arranged outside. When the joint 202 is connected to the cleaning pipeline, the buckle is used to fix it. The nozzle 203 can be replaced as needed.

[0061] The fixing rod 204 is fixedly connected to the joint 202 and extends from the nozzle 203 .

[0062] The spray plate 205 is fixedly connected to the end of the fixed rod 204, and the spray plate 205 does not contact the nozzle 203. The surface of the spray plate 205 facing the nozzle 203 is an arc surface, and the gas and liquid sprayed from the nozzle 203 will hit the spray plate, and the spray plate will change the direction, and the cleaning liquid or gas will be sprayed obliquely toward the pipe wall, thereby increasing the cleaning ability.

[0063] When using the above-mentioned cleaning device to clean the pipeline, a transportation tool is used to place the pipeline to be cleaned into the cleaning tank 1, and the electric push rod 21 is started through the control panel 13 so that the arc-shaped clamping block 22 clamps the pipeline from both sides. At this time, the pipeline to be cleaned is located in the collecting tank 14 and does not contact the bottom of the collecting tank 14.

[0064] The lifting motor 11 is controlled by the control panel 13 to lower the inner wall nozzle 9 to the set initial position in the pipeline to be cleaned. The gas valve 7 and the discharge valve 18 are opened by the control panel 13, and the compressed gas is ejected from the inner wall nozzle 9 to the inner wall of the pipeline, which can flush the foaming agent attached to the inner wall of the pipeline and fall into the collection tank 14, and then enter the collection barrel 10 through the discharge pipe 16. When using compressed gas to remove the foaming agent attached to the inner wall of the pipeline, the control panel 13 controls the lifting device to drive the inner wall nozzle 9 to move downward according to the set speed, so as to blow off the foaming agent on the inner wall of the pipeline. The inner wall nozzle 9 stops after descending to the set position, and the control panel 13 closes the gas valve 7 and the discharge valve 18.

[0065] The control panel 13 controls the lifting device to raise the inner wall nozzle to the initial position, and the control panel 13 controls the liquid valve 5 and the water outlet valve 17 to open, and the high-pressure cleaning liquid is sprayed from the inner wall nozzle 9 to clean the inner wall of the pipeline. The control panel 13 controls the lifting device to drive the inner wall nozzle 9 to move downward according to the set speed to clean the inner wall of the pipeline. The inner wall nozzle 9 stops after descending to the set position, and then the control panel 13 closes the liquid valve 5 and the water outlet valve 17. During cleaning, the waste liquid is discharged from the drain pipe 15.

[0066] While the inner wall spray head 9 is used to spray the cleaning liquid to clean the inner wall of the pipe, the tap water pipe is turned on and the outer wall spray head 3 is used to clean the outer wall of the pipe. During the cleaning process, the waste water is discharged from the drain port 101 of the cleaning tank 1. During the cleaning process, some water may fall into the collection tank 14 and will be discharged from the drain pipe 15.

[0067] During the cleaning process, the foaming agent is first blown off the inner wall of the pipe and collected in a collection bucket. The waste liquid is then treated uniformly and water is used to clean the inner wall of the pipe. This can reduce wastewater discharge pollution. Compared with direct water cleaning, the foam is reduced, and the water consumption and waste liquid discharge are reduced.

[0068] Under normal circumstances, the inner wall nozzle 9 and the sensing device 20 are located in the same straight line. If the two are not in the same straight line, the nozzle is offset, and the sensing device 20 sends a signal to the control panel 13. The control panel 13 controls the liquid valve 5 and the water outlet valve 17 or the gas valve 7 and the discharge valve 18 to close, and controls the lifting motor to close. Check whether the connection between the cleaning pipeline 8 and the fixed cross bar 19, and between the lifting rod 12 and the fixed cross bar 19 is loose. It is also necessary to check whether the connection between the lifting rod 12 and the lifting motor 11 is faulty. After finding the problem, repair it and correct the position of the inner wall nozzle 9.

[0069] The provision of the sensing device 20 can prevent the inner wall nozzle from contacting the inner wall of the pipe and affecting the cleaning of the pipe, and also avoid potential safety hazards.

[0070] Although some embodiments of the present invention have been described in this application document, it will be understood by those skilled in the art that these embodiments are only shown as examples. Under the guidance of the present invention, those skilled in the art can think of numerous variations, alternatives and improvements without exceeding the scope of the present invention. The attached claims are intended to define the scope of the present invention and thereby cover methods and structures within the scope of these claims themselves and their equivalents.

Claims

1. A cleaning device for a detachable pipeline, characterized in that: include: Cleaning tank; A clamping mechanism, which is arranged on the inner wall of the cleaning tank and is used to fix the pipe to be cleaned; A liquid pipeline, which is used to transport cleaning liquid, and a liquid valve is provided on the liquid pipeline; A gas pipeline, which is used to transport compressed gas, and a gas valve is provided on the gas pipeline; A cleaning pipeline, which is connected to the liquid pipeline and the gas pipeline; An inner wall nozzle, which is arranged at the end of the cleaning pipeline; A lifting device, which is fixedly connected to the cleaning pipeline; A collecting tank, which is arranged on the bottom wall of the cleaning tank and is located in the middle of the bottom wall; A drain pipe connected to the collecting tank, wherein a water outlet valve is provided on the drain pipe; A discharge pipe is connected to the collecting tank and is provided with a discharge valve; and a collecting bucket is connected to the discharge pipe.

2. The cleaning device according to claim 1, characterized in that It also includes an outer wall spray head, which is arranged on the inner wall of the cleaning tank.

3. The cleaning device according to claim 1, characterized in that: Every two clamping mechanisms form a group and are arranged opposite to each other on the inner wall of the cleaning tank. The clamping mechanisms include an electric push rod and an arc-shaped clamping block, and the arc-shaped clamping block is fixedly connected to the end of the electric push rod.

4. The cleaning device according to claim 3, characterized in that: The lifting device comprises a lifting motor and a lifting rod, and the lifting motor can drive the lifting rod to rise and fall.

5. The cleaning device according to claim 4, characterized in that: It also includes a fixed cross bar, one end of which is fixedly connected to the cleaning pipeline, and the other end of which is fixedly connected to the lifting rod.

6. The cleaning device according to claim 1, characterized in that: The inner wall nozzle comprises: Nozzle body; A connector, located at the first end of the nozzle body, for connecting a cleaning pipeline; a nozzle located at the second end of the spray head body; a fixed rod, which is fixedly connected to the joint and extends from the nozzle; A spray plate is fixedly connected to the end of the fixing rod.

7. The cleaning device according to claim 6, characterized in that: The joint is provided with a sealing ring inside and a buckle outside; The surface of the spray plate facing the nozzle is an arc-shaped surface.

8. The cleaning device according to claim 4, characterized in that: It also includes a control panel, which communicates with the clamping mechanism, the liquid valve, the gas valve, the lifting device, the water outlet valve, and the material outlet valve.

9. The cleaning device according to claim 8, characterized in that: It also includes a sensing device, which is arranged at the center of the bottom of the collecting tank and is used to sense the position of the inner wall nozzle, and the sensing device is connected to the control panel signal.

10. The cleaning device according to claim 1, characterized in that The bottom of the cleaning tank is provided with a drain port; The bottom of the collecting tank is provided with a liquid outlet, and a three-way conversion joint is used to connect the drain pipe and the discharge pipe to the liquid outlet of the collecting tank.