Device for separating heavy metal from scrapped tool bit

By designing an automated device for separating heavy metals from scrapped cutting heads, the problem of toxicity and low efficiency of manual mercury separation cutting heads is solved, safe and automated separation of the cutting heads is achieved, and working efficiency is improved.

CN222790151UActive Publication Date: 2025-04-25XINGTAI JINCHENGHANG METALLURGICAL ROLLER CO LTD
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Patent Information

Application Number
CN202421604560.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-25
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In the prior art, the knife head is manually placed in liquid mercury for separation, which has the problem of mercury being toxic, harmful to the human body and low efficiency.

Method used

A device consisting of a lower box and an upper box is designed, with a mercury box, a Z-type conveyor belt, a first baffle, a partition, a floating object push structure, etc., and the sinking and floating cutter heads are processed separately through automated means to achieve separation.

Benefits of technology

The isolation box separates the mercury from the outside world, reducing the volatility of mercury and the harm to the staff, achieving automated separation of different cutting heads, improving efficiency and reducing the risk of artificial exposure to toxic substances.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device used for separating scrapped tool bit heavy metal, which comprises a lower box body and an upper box body, a mercury box used for containing mercury is arranged in the lower box body, a Z-shaped conveying belt is placed in the mercury box, first baffles are arranged on the outer side of the Z-shaped conveying belt at equal intervals, and the first baffles are used for separating the scrapped tool bit heavy metal when the Z-shaped conveying belt rotates. A partition plate is arranged in the middle of the mercury box, a floating object pushing structure is arranged on the outer side of the mercury box, an inverted-V-shaped plate is fixed to one side of the mercury box, materials sinking to the bottom of mercury are removed through a Z-shaped conveying belt and a first baffle which are arranged in the mercury box, and the floating object pushing structure is used for pushing the floating object to the bottom of the mercury box. The floating tool bit is pushed out from the other end, so that separation of different tool bits is achieved, the whole process is automatic and separated from the outside, and contact between workers and evaporated mercury is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of waste cutter head recycling, in particular to a device for separating heavy metals from waste cutter heads. Background Art

[0002] Cemented carbide inserts are made of cemented carbide, which is an alloy material made of hard compounds of refractory metals and bonding metals through powder metallurgy. Cemented carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance, and corrosion resistance. In particular, its high hardness and wear resistance remain basically unchanged even at a temperature of 500°C, and it still has a high hardness at 1000°C.

[0003] During mechanical processing, alloy tool heads need to be recycled and screened. Currently, many enterprises or self-employed individuals separate them manually by placing tool heads in liquid mercury to make part of the tool heads dissolve in the mercury, sink in the mercury, or float on the mercury. This is used to screen the tool heads and separate different tool heads. However, since mercury is toxic, it is very harmful to people during operation, and the efficiency is low, and the loss of mercury volatilization is large. Therefore, a device for separating heavy metals from scrapped tool heads is proposed. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a device for separating heavy metals from scrapped tool heads, which can solve the need to recycle and screen alloy tool heads during mechanical processing. Currently, many enterprises or self-employed individuals separate the tool heads manually by placing them in liquid mercury so that part of the tool heads are dissolved in the mercury or sink into the mercury or float on the mercury, thereby screening the tool heads and separating different tool heads. However, since mercury is poisonous, it is very harmful to people during operation, and the efficiency is low and the loss of mercury due to volatilization is large. Technical problems.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: 1. A device for separating heavy metals from scrapped cutter heads, comprising a lower box body and an upper box body, a mercury box for containing mercury is arranged inside the lower box body, a Z-shaped conveyor belt is placed inside the mercury box, a first baffle is equidistantly arranged on the outside of the Z-shaped conveyor belt, and is used to lift the sunken cutter head when the Z-shaped conveyor belt rotates, a partition is arranged in the middle position of the mercury box, a floating object pushing structure is arranged on the outside of the mercury box, an inverted V-shaped plate is fixed on one side of the mercury box, and different cutter heads placed in the mercury box are separated by the floating object pushing structure and the Z-shaped conveyor belt.

[0006] As a preferred technical solution of the utility model, a sealing rubber is arranged between the lower box body and the upper box body.

[0007] As a preferred technical solution of the utility model, a blowing drying device is provided between the lower box body and the upper box body.

[0008] As a preferred technical solution of the utility model, a sinking cutter head recovery box located below the Z-shaped conveyor belt is inserted into one side of the lower box body, and a floating cutter head recovery box located below the inverted V-shaped plate is inserted into the other side of the lower box body, and a sealing structure is arranged between the gaps between the sinking cutter head recovery box and the floating cutter head recovery box and the lower box body.

[0009] As a preferred technical solution of the utility model, a blowing drying device is provided on the inner side of the upper box body, and the blowing drying device is located directly above the higher end of the Z-shaped conveyor belt. A one-way air inlet pipe located above the blowing drying device is fixed on the top of the upper box body.

[0010] As a preferred technical solution of the utility model, a hopper is fixed to the inner top wall of the upper box body, and a sealing upper cover located above the hopper is fixed to the top surface of the upper box body.

[0011] As a preferred technical solution of the utility model, an air outlet is opened on the side of the lower box body, and a ventilation and filtering device is fixed at the position of the air outlet.

[0012] As a preferred technical solution of the utility model, the floating object pushing structure includes a pushing cylinder, which is fixed on both sides of the mercury box, and an L-shaped plate is fixed to the telescopic end of the pushing cylinder, a vertical guide rod is passed through the top of the L-shaped plate, and a second baffle is fixed to the bottom ends of the two vertical guide rods, and an elastic member located between the L-shaped plate and the second baffle is sleeved on the outer side of the vertical guide rod, and a limit block located above the L-shaped plate is fixed to the top of the vertical guide rod.

[0013] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0014] 1. By designing a box consisting of a lower box and an upper box, the mercury inside is separated from the outside world to prevent the continuous volatilization of mercury from affecting the staff. The Z-shaped conveyor belt and the first baffle set inside the mercury box are used to remove the materials sunk at the bottom of the mercury, and the floating object pushes the structure to push the floating cutter head from the other end, thereby realizing the separation of different cutter heads. The whole process is automated and isolated from the outside world, reducing the contact between the staff and the evaporated mercury;

[0015] 2. The L-shaped plate is pushed by the pushing cylinders arranged on both sides of the mercury box, and at the same time, the second baffle connected to the L-shaped plate pushes the floating cutter head to the other side. Since the vertical guide rod can move up and down in the L-shaped plate, when the second baffle contacts the inverted V-shaped plate, the second baffle can move upward. At the same time, through the action of the elastic member, the second baffle can be in close contact with the inverted V-shaped plate to prevent the cutter head from slipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the outer three-dimensional structure of the separation device of the utility model;

[0017] Figure 2 This is a schematic diagram of the top view of the structure of the device of the utility model;

[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0019] Figure 4 This is a schematic diagram of the internal three-dimensional structure of the device of the utility model;

[0020] Figure 5 For this utility model Figure 4 Schematic diagram of the structure from top view;

[0021] Figure 6 For this utility model Figure 3 A schematic diagram of the partially enlarged structure at B in the middle;

[0022] Among them: 1. lower box body; 2. sinking blade recovery box; 3. upper box body; 4. one-way air inlet pipe; 5. sealed upper cover; 6. blowing drying device; 7. hopper; 8. Z-shaped conveyor belt; 9. first baffle; 10. mercury box; 11. partition; 12. inverted V-shaped plate; 13. floating blade recovery box; 14. pushing cylinder; 15. second baffle; 16. L-shaped plate; 17. vertical guide rod; 18. elastic member; 19. limit block; 20. ventilation and filtering equipment. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0024] Example

[0025] Please refer to Figure 1-Figure 6As shown, the utility model provides a device for separating heavy metals from scrapped tool bits, the device comprises an isolation box consisting of a lower box body 1 and an upper box body 3, the internal mercury is isolated from the outside by the isolation box, a sealing rubber is arranged between the lower box body 1 and the upper box body 3, and a blowing drying device 6 is arranged between the lower box body 1 and the upper box body 3, the lower box body 1 and the upper box body 3 are fixed together by the blowing drying device 6;

[0026] like Figure 1-Figure 5 As shown, a mercury box 10 is fixed inside the lower box body 1, and a vibrating screen and other structures are arranged inside the mercury box 10 to enable the mercury box 10 to shake and accelerate the sedimentation and dissolution of the cutter head. Mercury is contained inside the mercury box 10, and a partition 11 is fixed to the middle part of the mercury box 10. The upper part of the mercury box 10 is divided into two areas by the partition 11. A Z-shaped conveyor belt 8 is fixed inside the mercury box 10, and a first baffle 9 is arranged on the outer side of the Z-shaped conveyor belt 8. The cutter head sunk to the bottom is pushed out by the first baffle 9. The bottom end of the Z-shaped conveyor belt 8 is located in one area, and the inclined end of the Z-shaped conveyor belt 8 is located in another area, and the screen of the cutter head The selection and separation are both located in the area where the lowest end of the Z-shaped conveyor belt 8 is located. Through the action of the partition 11, the floating cutter heads are all located in the screening area and will not float to the other side so that the first baffle 9 on the outside of the Z-shaped conveyor belt 8 can convey the floating cutter heads out. A sinking cutter head recovery box 2 is inserted into the outside of the lower box body 1. A sealing structure is provided between the lower box body 1 and the sinking cutter head recovery box 2 so that mercury will not escape from the gap between the lower box body 1 and the sinking cutter head recovery box 2 after volatilization. At the same time, the sinking cutter head recovery box 2 is located below the highest point of the Z-shaped conveyor belt 8. After the Z-shaped conveyor belt 8 conveys the cutter head waste, it will fall into the interior of the sinking cutter head recovery box 2.

[0027] like Figure 1-Figure 6 As shown, a floating object pushing structure is fixed on both sides of the mercury box 10, and the floating object pushing structure includes a pushing cylinder 14 fixed on the front and rear sides of the mercury box 10, and the telescopic end of the pushing cylinder 14 points to the direction of the screening area of ​​the mercury box 10, and an L-shaped plate 16 is fixed to the telescopic end of the pushing cylinder 14, and a vertical guide rod 17 is penetrated on the top surface of the L-shaped plate 16, and a second baffle 15 is fixed at the bottom end of the two vertical guide rods 17, and an elastic member 18 located between the second baffle 15 and the L-shaped plate 16 is sleeved on the outer side of the vertical guide rod 17, and a limiting block 19 is fixed on the top of the vertical guide rod 17, and the limiting block 19 is located above the L-shaped plate 16, and an inverted V-shaped plate 12 is fixed on the side of the mercury box 10 on the side opposite to the sinking cutter head recovery box 2, and a floating cutter head recovery box 13 is inserted into the side of the lower box body 1 adjacent to the inverted V-shaped plate 12, and the floating cutter head recovery box 13 is located below the inverted V-shaped plate 12;

[0028] By extending the push cylinder 14, the push cylinder 14 pushes the second baffle 15 to move. Since the outer side of the vertical guide rod 17 is covered with an elastic member 18, the elastic member 18 pushes the second baffle 15 downward. When the second baffle 15 contacts the inclined edge of the inverted V-shaped plate 12, as the push cylinder 14 continues to extend, the elastic member 18 is retractable, so that the second baffle 15 can move upward. At this time, the second baffle 15 is in close contact with the inclined edge of the inverted V-shaped plate 12. As the push cylinder 14 continues to extend, the cutter head is pushed out.

[0029] like Figure 1-Figure 5 As shown, a blowing drying device 6 is fixed to the inner top wall of the upper box body 3, and the blowing drying device 6 is located above the highest end of the Z-shaped conveyor belt 8, and a one-way air inlet pipe 4 is fixed to the outer top surface of the upper box body 3, so that the internal air will not escape in the reverse direction, and a sealing upper cover 5 is fixed to the top surface of the upper box body 3, and the sealing upper cover 5 has a sealing structure, and the sealing upper cover 5 is located directly above the screening area of ​​the mercury box 10, and a hopper 7 is fixed inside the upper box body 3, so that the waste blade head is introduced into the screening area of ​​the mercury box 10 through the hopper 7, and a ventilation filter device 20 is fixed to the outer side of the air outlet of the lower box body 1, and the mercury vapor ventilated out can be filtered through the ventilation filter device 20;

[0030] The staff wears a gas mask, opens the sealed upper cover 5, and pours the unclassified cutter heads into the interior of the upper box body 3 through the sealed upper cover 5. In order to ensure the safety of the working environment, ventilation should be carried out in time to disperse the small amount of mercury that escapes and enter the mercury through the hopper 7. After sedimentation, the sunken cutter heads are transferred to the sinking cutter head recovery box 2 through the Z-shaped conveyor belt 8, and are air-dried through the blowing drying device 6. The floating cutter heads are pushed into the floating cutter head recovery box 13 through the second baffle 15. At the same time, through the design of the ventilation and filtering equipment 20, the device can form a certain passage, thereby recovering the volatile steam, and enabling the blowing drying device 6 to form a passage with the outside world and work normally.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for separating heavy metals from scrapped tool bits, comprising a lower box (1) and an upper box (3), characterized in that: A mercury box (10) for containing mercury is arranged inside the lower box body (1), a Z-shaped conveyor belt (8) is placed inside the mercury box (10), a first baffle (9) is arranged equidistantly on the outside of the Z-shaped conveyor belt (8) for lifting the sunken cutter head when the Z-shaped conveyor belt (8) rotates, a partition (11) is arranged in the middle of the mercury box (10), a floating object pushing structure is arranged on the outside of the mercury box (10), an inverted V-shaped plate (12) is fixed on one side of the mercury box (10), and different cutter heads placed in the mercury box (10) are separated by the floating object pushing structure and the Z-shaped conveyor belt (8).

2. The device for separating heavy metals from scrapped tool bits according to claim 1, characterized in that: A sealing rubber is provided between the lower box body (1) and the upper box body (3).

3. The device for separating heavy metals from scrapped tool bits according to claim 2, characterized in that: A blowing drying device (6) is provided between the lower box body (1) and the upper box body (3).

4. The device for separating heavy metals from scrapped tool bits according to claim 1, characterized in that: A sinking cutter head recovery box (2) located below the Z-shaped conveyor belt (8) is inserted into one side of the lower box body (1), and a floating cutter head recovery box (13) located below the inverted V-shaped plate (12) is inserted into the other side of the lower box body (1), and a sealing structure is provided between the gaps between the sinking cutter head recovery box (2) and the floating cutter head recovery box (13) and the lower box body (1).

5. The device for separating heavy metals from scrapped tool bits according to claim 1, characterized in that: A blowing drying device (6) is arranged on the inner side of the upper box body (3), and the blowing drying device (6) is located directly above the higher end of the Z-shaped conveyor belt (8). A one-way air inlet pipe (4) located above the blowing drying device (6) is fixed to the top of the upper box body (3).

6. The device for separating heavy metals from scrapped tool bits according to claim 1, characterized in that: A hopper (7) is fixed to the inner top wall of the upper box body (3), and a sealing upper cover (5) located above the hopper (7) is fixed to the top surface of the upper box body (3).

7. The device for separating heavy metals from scrapped tool bits according to claim 1, characterized in that: An air outlet is provided on the side of the lower box body (1), and a ventilation and filtering device (20) is fixed at the position of the air outlet.

8. The device for separating heavy metals from scrapped tool bits according to claim 1, characterized in that: The floating object pushing structure comprises a pushing cylinder (14), wherein the pushing cylinder (14) is fixed on both sides of the mercury box (10), an L-shaped plate (16) is fixed to the telescopic end of the pushing cylinder (14), a vertical guide rod (17) is passed through the top end of the L-shaped plate (16), a second baffle plate (15) is fixed to the bottom ends of the two vertical guide rods (17), an elastic member (18) located between the L-shaped plate (16) and the second baffle plate (15) is sleeved on the outer side of the vertical guide rod (17), and a limit block (19) located above the L-shaped plate (16) is fixed to the top end of the vertical guide rod (17).