Bolt pressure head device facilitating die replacement

By designing the clamping mechanism and driving mechanism of the bolt indentation device, the rapid replacement of the lower mold is achieved, and the cleaning mechanism is used to automatically absorb debris, which solves the problems of difficulty in replacing the lower mold and the trouble of cleaning the debris in the prior art, and improves production efficiency and product quality.

CN222790316UActive Publication Date: 2025-04-25XINXIANG YONGLI MASCH MFG CO LTD
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Patent Information

Application Number
CN202421750002.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the existing bolt processing technology, it is difficult to replace the lower mold and is troublesome to clean the debris, which affects production efficiency and product quality.

Method used

A bolt indenter device is designed, using a clamping mechanism and a driving mechanism to achieve rapid replacement of the lower mold, and absorb debris inside the lower mold through a cleaning mechanism.

Benefits of technology

The rapid replacement of the lower mold is achieved, which reduces replacement time, improves production efficiency, and reduces the worker's labor through automatic cleaning mechanisms, ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The bolt pressure head device comprises a machining table, a lower die is arranged on the upper surface of the machining table, clamping plates are installed on the positions, located on the four sides of the lower die, of the upper surface of the machining table in a sliding mode, and a clamping mechanism capable of driving the four clamping plates to move towards the lower die at the same time is arranged at the bottom of the machining table. A driving mechanism in transmission fit with the clamping mechanism is arranged on the lower side of the machining table. Vertical rods are installed at the four corners of the upper surface of the machining table, a top plate is jointly installed at the tops of the four vertical rods, a hydraulic cylinder is installed on the upper surface of the top plate, and a punch is installed at the telescopic end of the hydraulic cylinder. Through transmission cooperation of the clamping mechanism and the driving mechanism, the four clamping plates can be pressed on the four side faces of the lower die at the same time to fix the lower die, and when the four clamping plates cancel pressing on the four side faces of the lower die at the same time, the lower die can be taken out, so that the lower die can be rapidly replaced, the time consumed for replacing the lower die is shortened, and the production efficiency is improved. The production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt processing, in particular to a bolt pressing head device which is convenient for replacing a mold. Background Art

[0002] A bolt is a commonly used mechanical connection element, usually made of metal, with a rod-like structure and external threads. It is used to connect or fix objects together and is often used in conjunction with a nut. By rotating the bolt, the position of the nut can be adjusted to achieve the effect of tightening or loosening. Therefore, it is widely used in the fields of engineering and manufacturing. When processing the bolt, the prefabricated pipe is generally placed in the lower die and its head is pressed using a punch.

[0003] However, the existing lower mold is usually installed on the processing table with bolts, which makes it troublesome to replace the mold and consumes more time. Especially when different types of bolts need to be processed frequently, it will have a certain impact on production efficiency. In addition, after the prefabricated pipe is stamped, the debris on its surface is easy to fall into the lower mold, and manual cleaning is more troublesome. If the debris is not cleaned up, it will cause defects such as indentation on the surface of subsequent products, affecting product quality. Utility Model Content

[0004] The utility model aims to provide a bolt pressing head device which is convenient for replacing a lower mold and can clean up debris in the lower mold.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows.

[0006] A bolt pressing device for facilitating mold replacement includes a processing table, a lower mold is arranged on the upper surface of the processing table, clamps are slidably installed on the four sides of the upper surface of the processing table located at the lower mold, and a clamping mechanism capable of driving the four clamps to move toward the lower mold at the same time is arranged at the bottom of the processing table. A driving mechanism that cooperates with the clamping mechanism is arranged on the lower side of the processing table. Vertical poles are installed at the four corners of the upper surface of the processing table, and a top plate is installed on the top of the four vertical poles. A hydraulic cylinder is installed on the upper surface of the top plate, and a punch is installed at the end of the telescopic end of the hydraulic cylinder. An L-shaped support rod is rotatably installed on the upper surface of the processing table, and a motor is installed on the lower surface of the processing table. The output shaft of the motor is connected to the L-shaped support rod, and a cleaning mechanism is arranged on the outer surface of the L-shaped support rod.

[0007] It can be seen that through the transmission cooperation between the clamping mechanism and the driving mechanism, the four clamps can be pressed on the four sides of the lower mold to fix it at the same time. When the four clamps cancel the pressure on the four sides of the lower mold at the same time, the lower mold can be taken out, so that the lower mold can be quickly replaced, reducing the time consumed in replacing the lower mold and improving production efficiency. The cleaning mechanism is driven by the motor to rotate to the top of the lower mold, so that the debris dropped from the lower mold can be absorbed, thereby achieving the purpose of quick cleaning and reducing the labor workload of workers.

[0008] Furthermore, the clamping mechanism includes a cross plate arranged at the bottom of the processing table, four through slots are opened on the processing table, wedge plates are installed at the four ends of the cross plate, and the wedge plates are arranged in the through slots, wedge blocks are installed on the outer surfaces of the four clamping plates, the wedge plates are adapted to the wedge blocks, a threaded rod is passed through the interior of the cross plate and threadedly connected, and the top of the threaded rod is rotatably connected to the bottom of the processing table.

[0009] Since the four groups of through grooves and wedge plates limit the cross plate, when the threaded rod is rotated, the cross plate can be driven to rise and fall vertically. By making the cross plate rise, it drives the four wedge plates to squeeze the four wedge blocks at the same time, thereby driving the four clamps to press on the four sides of the lower mold to fix it. When the threaded rod is rotated in the opposite direction to drive the four wedge plates to descend, the clamping and fixing of the lower mold by the clamps can be cancelled, so that the lower mold can be taken out for replacement.

[0010] Furthermore, the driving mechanism includes a U-shaped plate installed at the bottom of the processing table, and the bottom of the threaded rod is rotatably connected to the U-shaped plate, a rotating shaft is rotatably connected between the two side walls of the U-shaped plate, a worm is installed on the outer surface of the rotating shaft, a worm wheel is installed on the outer surface of the threaded rod, the worm wheel is meshingly connected to the worm, and a handwheel is installed on the end of the rotating shaft.

[0011] When the handwheel is rotated, it drives the shaft to rotate, and the shaft drives the worm to rotate. Since the worm and the worm wheel are meshed with each other, the purpose of driving the threaded rod to rotate can be achieved. Moreover, the worm and the worm wheel have good self-locking properties, which can prevent the threaded rod from reversing and causing the lower mold to loosen.

[0012] Furthermore, the cleaning mechanism includes a fan installed on the upper surface of the L-shaped support rod, a dust filter box is installed on the upper surface of the L-shaped support rod, and the suction end of the fan is connected to the dust filter box, the outer surface of the dust filter box is connected to a connecting pipe, the end of the connecting pipe is connected to a bellows, an air collecting hood is provided at the bottom of the L-shaped support rod, the end of the bellows is connected to the air collecting hood, a filter screen is installed inside the dust filter box, and a collection box is provided inside the dust filter box at the lower side of the filter screen.

[0013] When the fan is started, the suction force it generates acts on the air collecting hood, which can be used to suck out the debris inside the lower mold. The sucked-out debris enters the debris filter box through the bellows and the connecting pipe, and falls into the collection box after being intercepted by the filter, thereby achieving the purpose of collecting the debris.

[0014] Furthermore, a groove is provided on the upper surface of the processing table, a top block is arranged inside the groove, an inner groove is provided inside the processing table, a first electric push rod is installed inside the inner groove, and the end of the telescopic end of the first electric push rod is connected to the top block.

[0015] When the prefabricated pipe is stamped, the first electric push rod can be started, and its telescopic end drives the top block to rise, so that the pipe can be pushed up to facilitate its removal from the lower mold.

[0016] Furthermore, a first ventilation hole is provided on the lower surface of the processing table, and the first ventilation hole is connected to the inner groove. A second ventilation hole is provided on the upper surface of the processing table, and both ends of the second ventilation hole are respectively connected to the inner groove and the interior of the lower mold. A second electric push rod is installed on the upper surface of the L-shaped support rod, and the end of the telescopic end of the second electric push rod is connected to the wind collecting hood.

[0017] When the motor drives the cleaning mechanism to rotate to the top of the lower mold, the second electric push rod is started, and its telescopic end drives the air collecting hood to fit the upper surface of the lower mold. Then the fan is started. The suction force generated can allow external air to enter the interior of the lower mold from the first ventilation hole, the inner groove and the second ventilation hole, thereby reducing the loss of suction force and being able to clean up the debris inside the lower mold, avoiding defects such as indentations on the surface of subsequent products, which affects product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is one of the three-dimensional structural schematic diagrams of the utility model;

[0019] Figure 2 This is the second schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the driving mechanism in the utility model;

[0021] Figure 4 It is a schematic diagram of the cross-sectional structure of the processing table and the lower mold in the utility model;

[0022] Figure 5 for Figure 4 A is an enlarged schematic diagram;

[0023] Figure 6 It is a structural schematic diagram of the cleaning mechanism in the utility model;

[0024] Figure 7It is a schematic diagram of the cross-sectional structure of the dust filter box in the utility model.

[0025] In the figure: 100, processing table; 101, lower mold; 102, clamping plate; 103, vertical rod; 104, top plate; 105, hydraulic cylinder; 106, punch; 107, L-shaped support rod; 108, motor; 200, clamping mechanism; 201, cross plate; 202, through groove; 203, wedge plate; 204, wedge block; 205, threaded rod; 300, driving mechanism; 301, U-shaped plate; 302, rotating shaft; 3 03, worm; 304, worm wheel; 305, hand wheel; 400, cleaning mechanism; 401, fan; 402, filter box; 403, connecting pipe; 404, bellows; 405, air collecting hood; 406, collecting box; 407, filter screen; 500, groove; 501, top block; 502, inner groove; 503, first electric push rod; 600, first ventilation hole; 601, second ventilation hole; 602, second electric push rod. DETAILED DESCRIPTION

[0026] The utility model is described in detail below with reference to the accompanying drawings.

[0027] like Figure 1-7 As shown, a bolt pressing device for facilitating mold replacement includes a processing table 100, a lower mold 101 is arranged on the upper surface of the processing table 100, and clamping plates 102 are slidably installed on the four sides of the upper surface of the processing table 100 located on the lower mold 101, and a clamping mechanism 200 capable of driving the four clamping plates 102 to move toward the lower mold 101 at the same time is arranged at the bottom of the processing table 100. A driving mechanism 300 that cooperates with the clamping mechanism 200 is arranged on the lower side of the processing table 100. Vertical poles 103 are installed at the four corners of the upper surface of the processing table 100, and a top plate 104 is installed on the top of the four vertical poles 103. A hydraulic cylinder 105 is installed on the upper surface of the top plate 104, and a punch 106 is installed at the end of the telescopic end of the hydraulic cylinder 105. An L-shaped support rod 107 is rotatably mounted on the upper surface of the processing table 100 , a motor 108 is mounted on the lower surface of the processing table 100 , an output shaft of the motor 108 is connected to the L-shaped support rod 107 , and a cleaning mechanism 400 is disposed on the outer surface of the L-shaped support rod 107 .

[0028] When in use, the prefabricated pipe with the end portion red-hot is inserted into the lower mold 101, and the hydraulic cylinder 105 is started. The hydraulic cylinder 105 drives the punch 106 to descend to punch the end portion of the prefabricated pipe, thereby completing the pressing head processing of the bolt. When the lower mold 101 needs to be replaced, the four clamping plates 102 can be driven to cancel the pressing of the four sides of the lower mold 101 at the same time through the transmission cooperation of the clamping mechanism 200 and the driving mechanism 300, and then the lower mold 101 of other models can be taken out, and then the lower mold 101 of other models can be placed between the four clamping plates 102. Then, the four clamping plates 102 are driven by the transmission cooperation of the clamping mechanism 200 and the driving mechanism 300 to simultaneously press against the four sides of the lower mold 101 for fixing, thereby completing the rapid replacement of the lower mold 101; when it is necessary to clean the debris inside the lower mold 101, the motor 108 can be started to drive the L-shaped support rod 107 to rotate, so that the cleaning mechanism 400 is directly above the lower mold 101, and the debris dropped from the lower mold 101 can be sucked up, thereby achieving the purpose of rapid cleaning and reducing the labor of workers.

[0029] Specifically, the clamping mechanism 200 includes a cross plate 201 disposed at the bottom of the processing table 100, and four through slots 202 are opened on the processing table 100. The four ends of the cross plate 201 are all installed with wedge plates 203, and the wedge plates 203 are arranged in the through slots 202. The outer surfaces of the four clamping plates 102 are all installed with wedge blocks 204, and the wedge plates 203 are adapted to the wedge blocks 204. The interior of the cross plate 201 is penetrated and threadedly connected with a threaded rod 205, and the top of the threaded rod 205 is rotatably connected to the bottom of the processing table 100. Due to the four sets of through slots 202, the cross plate 201 is provided with a wedge block 204, and the wedge block 204 is provided with a wedge block 204. 02 and the wedge plate 203 limit the cross plate 201. Therefore, when the threaded rod 205 is rotated, the cross plate 201 can be driven to rise and fall vertically. By making the cross plate 201 rise, it drives the four wedge plates 203 to squeeze the four wedge blocks 204 at the same time, so that the four clamps 102 can be driven to press on the four sides of the lower mold 101 to fix it. When the threaded rod 205 is rotated in the opposite direction to drive the four wedge plates 203 to descend, the clamping and fixing of the lower mold 101 by the clamps 102 can be cancelled, so that the lower mold 101 can be taken out for replacement.

[0030] Specifically, the driving mechanism 300 includes a U-shaped plate 301 installed at the bottom of the processing table 100, and the bottom of the threaded rod 205 is rotatably connected to the U-shaped plate 301, and a rotating shaft 302 is rotatably connected between the two side walls of the U-shaped plate 301, a worm 303 is installed on the outer surface of the rotating shaft 302, and a worm wheel 304 is installed on the outer surface of the threaded rod 205, and the worm wheel 304 is meshingly connected with the worm 303, and a handwheel 305 is installed at the end of the rotating shaft 302. When the handwheel 305 is rotated, it drives the rotating shaft 302 to rotate, and the rotating shaft 302 drives the worm 303 to rotate. Since the worm 303 and the worm wheel 304 are meshed with each other, the purpose of driving the threaded rod 205 to rotate can be achieved, and the worm 303 and the worm wheel 304 have good self-locking properties, which can prevent the threaded rod 205 from reversing and causing the lower mold 101 to loosen.

[0031] Specifically, the cleaning mechanism 400 includes a fan 401 installed on the upper surface of the L-shaped support rod 107, a dust filter box 402 is installed on the upper surface of the L-shaped support rod 107, and the air suction end of the fan 401 is connected to the dust filter box 402, the outer surface of the dust filter box 402 is connected to a connecting pipe 403, the end of the connecting pipe 403 is connected to a bellows 404, and the bottom of the L-shaped support rod 107 is provided with a wind collecting cover 405, the end of the bellows 404 is connected to the wind collecting cover 405, and the dust filter box 40 2 is installed with a filter screen 407, and a collecting box 406 is arranged inside the dust filter box 402 at the lower side of the filter screen 407. When the fan 401 is started, the suction force generated by it acts on the air collecting hood 405, and the air collecting hood 405 can be used to suck out the debris inside the lower mold 101, and the sucked-out debris enters the dust filter box 402 through the bellows 404 and the connecting pipe 403, and is intercepted by the filter screen 407 and falls into the collecting box 406, so as to achieve the purpose of collecting the debris.

[0032] Specifically, a groove 500 is provided on the upper surface of the processing table 100, and a top block 501 is arranged inside the groove 500. An inner groove 502 is provided inside the processing table 100, and a first electric push rod 503 is installed inside the inner groove 502. The end of the telescopic end of the first electric push rod 503 is connected to the top block 501. When the prefabricated pipe is stamped, the first electric push rod 503 can be started, and its telescopic end drives the top block 501 to rise, so that the pipe can be pushed upward to facilitate its removal from the lower mold 101.

[0033] Specifically, a first ventilation hole 600 is provided on the lower surface of the processing table 100, and the first ventilation hole 600 is connected to the inner groove 502. A second ventilation hole 601 is provided on the upper surface of the processing table 100, and the two ends of the second ventilation hole 601 are respectively connected to the inner groove 502 and the interior of the lower mold 101. A second electric push rod 602 is installed on the upper surface of the L-shaped support rod 107, and the end of the telescopic end of the second electric push rod 602 is connected to the wind collecting cover 405. When the motor 108 drives the cleaning mechanism 400 to rotate After reaching the top of the lower mold 101, start the second electric push rod 602, and its telescopic end drives the air collecting hood 405 to fit the upper surface of the lower mold 101. Then start the fan 401, and the suction force generated can allow the external air to enter the interior of the lower mold 101 through the first ventilation hole 600, the inner groove 502 and the second ventilation hole 601, thereby reducing the loss of suction force and being able to clean up the debris inside the lower mold 101, avoiding defects such as indentations on the surface of subsequent products, which affects the product quality.

[0034] The above is a detailed description of the utility model in combination with specific embodiments, and it cannot be determined that the specific implementation methods of the utility model are limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, making several equivalent substitutions or obvious modifications without departing from the concept of the utility model, and having the same performance or use, should be regarded as belonging to the patent protection scope of the utility model determined by the submitted claims.

Claims

1. A bolt pressing head device for facilitating mold replacement, comprising a processing table (100), characterized in that: A lower mold (101) is arranged on the upper surface of the processing table (100); clamping plates (102) are slidably mounted on four sides of the upper surface of the processing table (100) located on the lower mold (101); and a clamping mechanism (200) capable of driving the four clamping plates (102) to move simultaneously towards the lower mold (101) is arranged at the bottom of the processing table (100); A driving mechanism (300) that cooperates with the clamping mechanism (200) in transmission is arranged on the lower side of the processing table (100); Vertical poles (103) are installed at the four corners of the upper surface of the processing table (100); a top plate (104) is installed on the top of the four vertical poles (103); a hydraulic cylinder (105) is installed on the upper surface of the top plate (104); a punch (106) is installed at the end of the telescopic end of the hydraulic cylinder (105); An L-shaped support rod (107) is rotatably mounted on the upper surface of the processing table (100), a motor (108) is mounted on the lower surface of the processing table (100), an output shaft of the motor (108) is connected to the L-shaped support rod (107), and a cleaning mechanism (400) is provided on the outer surface of the L-shaped support rod (107).

2. A bolt pressing head device for facilitating mold replacement according to claim 1, characterized in that: The clamping mechanism (200) comprises a cross plate (201) arranged at the bottom of the processing table (100), the processing table (100) is provided with four through slots (202), four ends of the cross plate (201) are respectively installed with wedge plates (203), and the wedge plates (203) are arranged in the through slots (202), the outer surfaces of the four clamping plates (102) are respectively installed with wedge blocks (204), the wedge plates (203) are adapted to the wedge blocks (204), a threaded rod (205) is passed through the interior of the cross plate (201) and is threadedly connected, and the top of the threaded rod (205) is rotatably connected to the bottom of the processing table (100).

3. A bolt pressing head device for facilitating mold replacement according to claim 2, characterized in that: The driving mechanism (300) comprises a U-shaped plate (301) mounted on the bottom of the processing table (100), and the bottom of the threaded rod (205) is rotatably connected to the U-shaped plate (301), a rotating shaft (302) is rotatably connected between two side walls of the U-shaped plate (301), a worm (303) is mounted on the outer surface of the rotating shaft (302), a worm wheel (304) is mounted on the outer surface of the threaded rod (205), the worm wheel (304) is meshingly connected to the worm (303), and a hand wheel (305) is mounted on the end of the rotating shaft (302).

4. The bolt pressing head device for facilitating mold replacement according to claim 1, characterized in that: The cleaning mechanism (400) comprises a fan (401) mounted on the upper surface of the L-shaped support rod (107); a dust filter box (402) is mounted on the upper surface of the L-shaped support rod (107); an air suction end of the fan (401) is connected to the dust filter box (402); a connecting pipe (403) is connected to the outer surface of the dust filter box (402); an end of the connecting pipe (403) is connected to a bellows (404); an air collecting hood (405) is arranged at the bottom of the L-shaped support rod (107); an end of the bellows (404) is connected to the air collecting hood (405); a filter screen (407) is mounted inside the dust filter box (402); and a collection box (406) is arranged inside the dust filter box (402) and located below the filter screen (407).

5. A bolt pressing head device for facilitating mold replacement according to claim 4, characterized in that: The upper surface of the processing table (100) is provided with a groove (500), a top block (501) is arranged inside the groove (500), an inner groove (502) is provided inside the processing table (100), a first electric push rod (503) is installed inside the inner groove (502), and the end of the telescopic end of the first electric push rod (503) is connected to the top block (501).

6. A bolt pressing head device for facilitating mold replacement according to claim 5, characterized in that: A first ventilation hole (600) is provided on the lower surface of the processing table (100), and the first ventilation hole (600) is connected to the inner groove (502). A second ventilation hole (601) is provided on the upper surface of the processing table (100), and the two ends of the second ventilation hole (601) are respectively connected to the inner groove (502) and the interior of the lower mold (101). A second electric push rod (602) is installed on the upper surface of the L-shaped support rod (107), and the end of the telescopic end of the second electric push rod (602) is connected to the wind collecting hood (405).