One-time punch forming device for bottom end of exhaust pipe

By designing a single stamping forming device at the bottom of the exhaust pipe including a rotating mechanism and a mold assembly, the problem of single structure and automatic rollout of the existing device is solved, and an efficient and safe bottom cover processing process is achieved.

CN222790319UActive Publication Date: 2025-04-25ZHEJIANG TAIZHOU AOBEN MACHINERY CO LTD
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Patent Information

Application Number
CN202421547710.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-25
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing exhaust pipe bottom cover stamping device has a single structure and cannot handle different sizes of bases at the same time. The bottom cover plate needs to be taken out manually after processing, which poses safety hazards and low practicality.

Method used

A primary stamping forming device at the bottom of the exhaust pipe is designed, including a processing table, a support frame, a stamper, a rotating mechanism, a mold assembly and a buffer mechanism. The mold assembly is driven by a servo motor to rotate the mold assembly below the stamper, and the push plate and elastic components are used to realize the automatic pushing of the bottom cover.

Benefits of technology

It realizes efficient processing of bases of different sizes, improves processing efficiency and safety, reduces the risk of manual operation, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of exhaust pipe machining, and particularly relates to a one-time punch forming device for the bottom end of an exhaust pipe. The automatic punching machine comprises a machining table, a supporting frame is fixedly installed on the machining table, a punching machine is fixedly installed on the supporting frame, a punching block is installed at the bottom of the punching machine in a transmission mode, sleeves are fixedly installed on the two sides of the punching block, and a rotating mechanism is arranged under the punching block. The rotating mechanism is installed on the table top of the machining table in a transmission mode, the first base and the second base are fixedly installed on the rotating mechanism respectively, the mold assemblies are fixedly installed on the first base and the second base, and the buffering mechanisms are fixedly installed at the two ends of the first base and the two ends of the second base respectively. The turntable is mounted on the processing table in a transmission manner, and the two groups of die assemblies are correspondingly mounted on the turntable, so that the working efficiency is better accelerated, and the safety is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of exhaust pipe processing and relates to a one-time stamping forming device for the bottom end of an exhaust pipe. Background Art

[0002] The exhaust pipe is an important part of the car. It is not only responsible for exhaust gas, but also bears the function of noise reduction and extending the life of the exhaust muffler system. It is mainly made of stainless steel, which can effectively reduce the huge noise generated by the exhaust gas emission of the car. Its working principle involves the design of the back pressure pipe. The back pressure is generated by the grid muffler or volume change in the pipe to help the mixture to achieve complete combustion, thereby reducing noise and improving low-speed torque. In addition, water ingress into the exhaust pipe usually does not cause obvious symptoms, and the accumulated water will be discharged during the operation of the engine. The exhaust pipe of the car plays a key role in reducing noise. Its design and material selection have an important impact on the performance and driving experience of the car.

[0003] At present, automobile exhaust pipes are usually composed of a metal pipe with a large diameter and two metal pipes with small diameters welded together. Therefore, both ends of the large metal pipe need to be sealed to facilitate welding of the small metal pipes. However, the existing exhaust pipe bottom cover stamping device has a relatively simple structure and can usually only process a single workpiece. The processing personnel are required to manually take and place the raw materials, which poses certain safety hazards. At the same time, after the processing of the current stamping device is completed, the bottom cover plate is usually still stuck in the stamping seat and needs to be taken out manually by personnel, which is not very practical. Utility Model Content

[0004] The utility model aims to solve the above problems and provides a one-step stamping forming device for the bottom end of an exhaust pipe.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A one-time stamping forming device for the bottom end of an exhaust pipe comprises a processing table, a support frame is fixedly installed on the processing table, a punching machine is fixedly installed on the support frame, a punching block is transmission-mounted at the bottom of the punching machine, sleeves are fixedly installed on both sides of the punching block, a rotating mechanism is arranged directly below the punching block, and the rotating mechanism is transmission-mounted on the table top of the processing table, a first base and a second base are respectively fixedly installed on the rotating mechanism, wherein a mold assembly is fixedly installed on the first base and the second base, buffer mechanisms are fixedly installed at both ends of the first base and the second base, and the top end of the buffer mechanism is insert-connected to the inside of the sleeve.

[0007] In the above-mentioned exhaust pipe bottom end one-time stamping forming device, the mold assembly consists of a base plate, a stamping seat, an outer ring, a push plate and an elastic component, wherein the base plate is fixedly mounted on the first base and the second base by screws respectively.

[0008] In the above-mentioned exhaust pipe bottom end one-time stamping forming device, a circular groove is opened inside the top of the bottom plate, and the bottom of the stamping seat is embedded in the groove and fixedly connected by screws.

[0009] In the above-mentioned exhaust pipe bottom end one-time stamping forming device, the top end of the inner wall of the stamping seat is set to an inclined trapezoidal structure and presents an open structure, and a push plate is placed inside the stamping seat.

[0010] In the above-mentioned exhaust pipe bottom end one-time stamping forming device, four placement holes are opened inside the bottom plate and located on the outside of the groove and on the inner wall of the bottom of the stamping seat, and elastic components are placed in the placement holes.

[0011] In the above-mentioned exhaust pipe bottom end one-step stamping forming device, the elastic component is composed of a fixing rod and a spring, wherein the fixing rod is slidably placed inside the bottom plate, and the spring is sleeved on the fixing rod.

[0012] In the above-mentioned exhaust pipe bottom end one-time stamping forming device, the other end of the fixing rod is screwed and connected to the outer ring and the bottom of the push plate through threads, and the other end of the spring is also placed inside the outer ring and the push plate.

[0013] In the above-mentioned exhaust pipe bottom end one-step stamping forming device, the outer ring is sleeved on the outside of the stamping seat, wherein the top end surface of the outer ring is higher than the top end surface of the stamping seat.

[0014] In the above-mentioned exhaust pipe bottom end one-time stamping forming device, the rotating mechanism is composed of a servo motor and a turntable, wherein the servo motor is fixedly installed inside the processing table, and the servo motor driving end passes through the processing table and is fixedly connected to the bottom of the turntable.

[0015] In the above-mentioned exhaust pipe bottom one-time stamping forming device, the turntable is a metal disc structure, and a plurality of mounting holes are correspondingly arranged on the turntable, and the four corners of the first base and the second base are fixedly mounted on the turntable by screws.

[0016] Compared with the existing technology, the advantages of the utility model are:

[0017] The utility model has a servo motor fixedly installed inside the processing table, and a turntable fixedly installed on the driving end of the motor, wherein a plurality of mounting holes are correspondingly opened on the turntable, so that bases of different sizes can be installed and used, and a bottom plate is fixedly installed on the base, and a stamping seat is installed inside the bottom plate, and a T-shaped push plate is placed inside the stamping seat, and an outer ring is sleeved on the outside of the stamping seat, and an elastic component is fixedly installed on the bottom of the outer ring and the push plate, so that not only can the stamping machine be used for stamping processing, but the push plate can also be used to push out the processed bottom cover, thereby speeding up the work efficiency, and the two mold assemblies can be rotated to the bottom of the stamping machine respectively through the rotation of the turntable, thereby further improving the safety during the processing.

[0018] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a top view of the processing table of the utility model.

[0021] Figure 3 It is a connection sectional view of the mold assembly of the utility model.

[0022] Figure 4 It is a top view of the punching block of the utility model.

[0023] Figure 5 It is a top view of the punching seat of the utility model.

[0024] In the figure: 1. processing table; 2. support frame; 3. punching machine; 31. punching block; 32. sleeve; 4. rotating mechanism; 41. servo motor; 42. turntable; 43. mounting hole; 5. first base; 6. second base; 7. mold assembly; 71. bottom plate; 701. groove; 72. punching seat; 73. outer ring; 74. push plate; 75. placement hole; 8. elastic component; 81. fixing rod; 82. spring; 9. buffer mechanism. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings.

[0026] like Figure 1-5As shown, a one-time stamping forming device for the bottom end of an exhaust pipe includes a processing table 1, a support frame 2 is fixedly installed on the processing table 1, a punching machine 3 is fixedly installed on the support frame 2, a punching machine 3 is transmission-installed on the bottom of the punching machine 3, sleeves 32 are fixedly installed on both sides of the punching block 31, a rotating mechanism 4 is arranged directly below the punching block 31, and the rotating mechanism 4 is transmission-installed on the table top of the processing table 1, a first base 5 and a second base 6 are respectively fixedly installed on the rotating mechanism 4, wherein a mold assembly 7 is fixedly installed on the first base 5 and the second base 6, buffer mechanisms 9 are fixedly installed at both ends of the first base 5 and the second base 6, and the top end of the buffer mechanism 9 is inserted into the inside of the sleeve 32.

[0027] In this embodiment, a support frame 2 is fixedly installed on the processing table 1, and a punch 3 is fixedly installed on the top of the support frame 2, so that the punch 3 can be stably supported. At the same time, a rotating mechanism 4 is fixedly installed directly below the punch 3 and on the processing table 1, wherein a first base 5 and a second base 6 are correspondingly installed on the rotating mechanism 4, so that the first base 5 and the second base 6 can be driven to rotate by the rotating mechanism 4, so that the punch 3 can perform a pressing operation. At the same time, a mold assembly 7 is fixedly installed on the first base 5 and the second base 6, so that the mold assembly 7 can be used to place the metal original sheet and further process it.

[0028] Combination Figure 1 , Figure 3 As shown, the mold assembly 7 is composed of a base plate 71, a stamping seat 72, an outer ring 73, a push plate 74 and an elastic component 8, wherein the base plate 71 is fixedly mounted on the first base 5 and the second base 6 by screws.

[0029] In this embodiment, the bottom plate 71 is fixedly mounted on the first base 5 and the second base 6 , so as to maintain the installation stability of the bottom plate 71 .

[0030] Combination Figure 2 , Figure 3 As shown, a circular groove 701 is provided inside the top of the bottom plate 71, and the bottom of the punching seat 72 is embedded in the groove 701 and fixedly connected by screws.

[0031] In this embodiment, an open groove 701 is provided inside the bottom plate 71 , and the bottom of the punching seat 72 is embedded in the groove 701 , so that the installation stability of the punching seat 72 can be further increased.

[0032] Combination Figure 2 , Figure 3As shown, the top of the inner wall of the punching seat 72 is configured as an inclined trapezoidal structure and an open structure, and a push plate 74 is placed inside the punching seat 72 .

[0033] In this embodiment, by setting the top of the inner wall of the punching seat 72 to an inclined trapezoidal structure and an open structure, it is convenient to punch the bottom end of the metal disc, and a push plate 74 is placed inside the punching seat 72, which does not affect the normal processing of the metal disc.

[0034] Combination Figure 3 , Figure 4 As shown, four placement holes 75 are provided inside the bottom plate 71 and on the outer side of the groove 701 and on the inner wall of the bottom of the punching seat 72 , and the elastic components 8 are placed in the placement holes 75 .

[0035] In this embodiment, four placement holes 75 are opened inside the bottom plate 71 and on the bottom inner wall of the punching seat 72, and the elastic component 8 is placed therein, so that the elastic component 8 can be placed and stably supported for use.

[0036] Combination Figure 3 As shown, the elastic component 8 is composed of a fixing rod 81 and a spring 82 , wherein the fixing rod 81 is slidably placed inside the bottom plate 71 , and the spring 82 is sleeved on the fixing rod 81 .

[0037] In this embodiment, the fixing rod 81 is slidably placed inside the bottom plate 71 , and the spring 82 is sleeved on the fixing rod 81 , so that the fixing rod 81 can be used to place and support the spring 82 .

[0038] Combination Figure 3 As shown, the other end of the fixing rod 81 is screwed to the bottom of the outer ring 73 and the push plate 74 through threads, and the other end of the spring 82 is also placed inside the outer ring 73 and the push plate 74.

[0039] In this embodiment, the other end of the fixing rod 81 is screwed to the bottom of the outer ring 73 and the push plate 74 through threads to maintain a stable connection, wherein the other end of the spring 82 is also placed inside the outer ring 73 and the push plate 74, so that the spring 82 can be used to elastically support the outer ring 73 and the push plate 74.

[0040] Combination Figure 3 As shown, the outer ring 73 is sleeved on the outside of the stamping seat 72 , wherein the top end surface of the outer ring 73 is higher than the top end surface of the stamping seat 72 .

[0041] In this embodiment, the outer ring 73 is sleeved on the outside of the stamping seat 72 , wherein the top end surface of the outer ring 73 is higher than the top end surface of the stamping seat 72 , so that the outer ring 73 can move up and down outside the stamping seat 72 .

[0042] Combination Figure 1 , Figure 2 As shown, the rotating mechanism 4 is composed of a servo motor 41 and a turntable 42 , wherein the servo motor 41 is fixedly installed inside the processing table 1 , and the driving end of the servo motor 41 passes through the processing table 1 and is fixedly connected to the bottom of the turntable 42 .

[0043] In this embodiment, the servo motor 41 is fixedly installed inside the processing table 1, and the driving end of the servo motor 41 passes through the processing table 1 and is fixedly connected to the bottom of the turntable 42, so that the servo motor 41 can be used to drive the turntable 42 to rotate.

[0044] Combination Figure 1 , Figure 2 As shown, the turntable 42 is a metal disc structure, and a plurality of mounting holes 43 are correspondingly arranged on the turntable 42, and the four corners of the first base 5 and the second base 6 are fixedly mounted on the turntable 42 by screws.

[0045] In this embodiment, a plurality of mounting holes 43 are correspondingly provided on the turntable 42, and the four corners of the first base 5 and the second base 6 are fixed on the turntable 42 by screws, so that different types of bases can be easily installed and disassembled.

[0046] The working principle of the utility model is:

[0047] When the utility model is in use, the first base 5 and the second base 6 of suitable sizes are fixedly installed on the turntable 42, and the bottom plate 71 is fixedly installed on the first base 5 and the second base 6, and the punching seat 72 is embedded in the groove 701 inside the bottom plate 71, wherein the fixing rod 81 is placed on the outside of the bottom plate 71 and the inside of the punching seat 72, and a spring 82 is sleeved on the fixing rod 81, and the outer ring 73 and the push plate 74 are screwed and connected at the other end of the fixing rod 81, so that the outer ring 73 and the push plate 74 can be stably supported on the punching seat 72, respectively. The outside and inside of the seat 72, at this time, the metal disc to be processed is placed in the stamping seat 72, and the servo motor 41 is used to drive the turntable 42 to rotate, so that the stamping seat 72 on the first base 5 is rotated to the bottom of the stamping machine 3 for stamping processing. When the processing is completed, the workpiece can be pushed out better under the push of the push plate 74. At this time, the turntable 42 is further driven to rotate, so that the stamping seat 72 on the second base 6 can be moved to the bottom of the stamping machine 3 for continuous processing, which can not only improve the processing efficiency, but also further increase safety.

[0048] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

[0049] Although this article uses more terms such as 1, processing table; 2, support frame; 3, punching machine; 31, punching block; 32, sleeve; 4, rotating mechanism; 41, servo motor; 42, turntable; 43, mounting hole; 5, first base; 6, second base; 7, mold assembly; 71, bottom plate; 701, groove; 72, punching seat; 73, outer ring; 74, push plate; 75, placement hole; 8, elastic component; 81, fixing rod; 82, spring; 9, buffer mechanism, etc., it does not exclude the possibility of using other terms. The use of these terms is only for more convenient description and explanation of the essence of the utility model. It is contrary to the spirit of the utility model to interpret them as any additional restrictions.

Claims

1. A one-step stamping device for the bottom end of an exhaust pipe, comprising a processing table (1), characterized in that: A support frame (2) is fixedly mounted on the processing table (1), a punching machine (3) is fixedly mounted on the support frame (2), a punching block (31) is transmission-mounted at the bottom of the punching machine (3), sleeves (32) are fixedly mounted on both sides of the punching block (31), a rotating mechanism (4) is arranged directly below the punching block (31), and the rotating mechanism (4) is transmission-mounted on the table surface of the processing table (1), a first base (5) and a second base (6) are respectively fixedly mounted on the rotating mechanism (4), wherein a mold assembly (7) is fixedly mounted on the first base (5) and the second base (6), and a buffer mechanism (9) is fixedly mounted at both ends of the first base (5) and the second base (6), and the top end of the buffer mechanism (9) is plug-in-connected to the inside of the sleeve (32).

2. The exhaust pipe bottom end one-step stamping forming device according to claim 1, characterized in that: The mold assembly (7) is composed of a base plate (71), a punching seat (72), an outer ring (73), a push plate (74) and an elastic assembly (8), wherein the base plate (71) is fixedly mounted on the first base (5) and the second base (6) by screws.

3. The exhaust pipe bottom end one-step stamping forming device according to claim 2, characterized in that: A circular groove (701) is provided inside the top of the bottom plate (71), and the bottom of the punching seat (72) is embedded in the groove (701) and fixedly connected by screws.

4. The exhaust pipe bottom end one-step stamping forming device according to claim 3, characterized in that: The top end of the inner wall of the punching seat (72) is arranged as an inclined trapezoidal structure and presents an open structure, and a push plate (74) is placed inside the punching seat (72).

5. The exhaust pipe bottom end one-step stamping forming device according to claim 4, characterized in that: Four placement holes (75) are provided inside the bottom plate (71) and on the outer side of the groove (701) and on the inner wall of the bottom of the punching seat (72), and elastic components (8) are placed in the placement holes (75).

6. The exhaust pipe bottom end one-step stamping forming device according to claim 5, characterized in that: The elastic component (8) is composed of a fixing rod (81) and a spring (82), wherein the fixing rod (81) is slidably placed inside the bottom plate (71), and the spring (82) is sleeved on the fixing rod (81).

7. The exhaust pipe bottom end one-step stamping forming device according to claim 6, characterized in that: The other end of the fixing rod (81) is screwed to the bottom of the outer ring (73) and the push plate (74) through threads, and the other end of the spring (82) is also placed inside the outer ring (73) and the push plate (74).

8. The exhaust pipe bottom end one-step stamping forming device according to claim 7, characterized in that: The outer ring (73) is sleeved on the outside of the punching seat (72), wherein the top end surface of the outer ring (73) is higher than the top end surface of the punching seat (72).

9. The exhaust pipe bottom end one-step stamping forming device according to claim 8, characterized in that: The rotating mechanism (4) is composed of a servo motor (41) and a turntable (42), wherein the servo motor (41) is fixedly installed inside the processing table (1), and the driving end of the servo motor (41) passes through the processing table (1) and is fixedly connected to the bottom of the turntable (42).

10. The exhaust pipe bottom end one-step stamping forming device according to claim 9, characterized in that: The turntable (42) is a metal disc structure, and a plurality of mounting holes (43) are correspondingly arranged on the turntable (42), and the four corners of the first base (5) and the second base (6) are fixedly mounted on the turntable (42) by screws.