Stainless steel rolling ring forge piece with ultra-large caliber

By installing sealing and protective components in the stainless steel rim ring forgings with super large diameter, the problem of corrosion and rust at the flange connection is solved, which extends the service life and improves the convenience of use.

CN222790505UActive Publication Date: 2025-04-25FUJIAN HONGSHENG ZHONGHUAN FORGING CO LTD
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Patent Information

Application Number
CN202421735688.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-25
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The connection between bolts and flanges of existing large-diameter flanges is prone to corrosion and rust, affecting the connection stability of the pipeline.

Method used

An ultra-large diameter stainless steel rim ring forging is designed, and a sealing protection component and a clamping assembly are provided. Through the cooperation of the sealing cover and the threaded rod, sealing protection of the connection between the bolt and the flange is achieved, and rapid installation and removal is achieved through the clamping mechanism.

Benefits of technology

It effectively slows down rust and corrosion at the connection, extends the service life of flange forgings, simplifies the installation and removal process, and improves the convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stainless steel rolling ring forge piece with an ultra-large diameter, which belongs to the technical field of flange parts and comprises a flange, a group of connecting holes are formed in the flange at equal intervals, and a pair of protective covers are sleeved on the outer side of the flange. Clamping mechanisms are arranged at the positions, close to the two ends, of the opposite faces of the two protective covers correspondingly, sealing covers are arranged in the protective covers in a clamped mode, protective grooves are formed in the inner sides of the sealing covers, threaded rods are arranged at the positions, close to the outer sides, of the two ends of the sealing covers correspondingly, and hand wheels and movable rings are fixedly connected to the two ends of the threaded rods correspondingly; according to the scheme, the sealing protection assembly is arranged, sealing protection can be conducted on the connecting position of the bolt and the flange, the problem of rusting and corrosion of the connecting position is solved, the service life of the flange forge piece is prolonged, the clamping assembly is arranged, the sealing assembly can be rapidly mounted and dismounted, and the flange forge piece is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange components, and more specifically to an ultra-large-caliber stainless steel rolling ring forging. Background Art

[0002] Rolled ring forgings are the abbreviation of rolled ring forgings. They are annular metal products manufactured by heating metal billets and rolling them with large rolling mills. Rolled ring forgings have good mechanical properties, good uniformity, good corrosion resistance, etc. Therefore, they are widely used in aerospace, energy, transportation and other fields. Flanges are one of the most common rolled ring forgings.

[0003] Based on the above, the inventors found that the existing large-diameter flanges are mainly used in conjunction with bolts to complete the connection of pipelines, but the connection between the bolts and the flanges is usually directly exposed to the outside. Over time, the connection between the bolts and the flanges is prone to corrosion and rust, thereby affecting the connection stability of the pipelines. Therefore, in view of this, the existing structure is studied and improved to provide an ultra-large-diameter stainless steel rolled ring forging, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide an extra-large diameter stainless steel rolled ring forging. The present invention provides a sealing protection component, which can seal and protect the connection between the bolt and the flange, reduce the problem of rust and corrosion at the connection, and extend the service life of the flange forging. In addition, a clamping component is provided to quickly install and remove the sealing component, thereby facilitating the use of the flange forging.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] An ultra-large-caliber stainless steel rolling ring forging, comprising a flange, a group of connecting holes are equidistantly opened inside the flange, and a pair of protective covers are sleeved on the outer side of the flange, and the opposing surfaces of the two protective covers are provided with a clamping mechanism at both ends, and a sealing cover is clamped inside the protective cover, and a protective groove is opened on the inner side of the sealing cover, and threaded rods are provided on the outer sides of both ends of the sealing cover, and the two ends of the threaded rod are respectively fixedly connected with a hand wheel and a movable ring;

[0009] The clamping mechanism includes a clamping plate, a positioning block is provided on one side of the clamping plate, and a positioning groove is opened on the bottom surface of one end of the clamping plate, both ends of the positioning block are fixedly connected to the outer side with a return spring, and a pull rod is fixedly connected to the center of the outer side of the positioning block.

[0010] Furthermore, the two protective covers are symmetrically arranged, and the protective groove is adapted to the connecting hole.

[0011] Furthermore, the threaded rod passes through the protective cover, and the threaded rod is threadedly connected to the protective cover.

[0012] Furthermore, the hand wheel is located outside the protective cover, the movable ring is located inside the sealing cover, and the movable ring is movably connected to the sealing cover.

[0013] Furthermore, the clamping plate is fixedly connected to one end of one of the two protective covers, the positioning block is located inside one end of the other protective cover, and the positioning block is slidably connected to the protective cover.

[0014] Furthermore, the positioning block and the positioning groove are arranged in a snap-fitting manner, and one end of the return spring away from the positioning block is fixedly connected to the inner surface of the protective cover.

[0015] Furthermore, the pull rod is arranged in an L shape, and the vertical position of the pull rod is slidably connected to the corresponding protective cover.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] (1) In this solution, two protective covers are fixed on the outer side of the flange, and then the threaded rod is driven to rotate by a hand wheel. At the same time, the threaded rod cooperates with the movable ring to drive the sealing cover to slide inside the protective cover, so that the sealing cover is sleeved on the outer side of the bolt to seal the connection between the bolt and the connecting hole. Compared with the prior art, the sealing protection component is provided to seal the connection between the bolt and the flange, reduce the problem of rust and corrosion at the connection, and extend the service life of the flange forging.

[0019] (2) By setting up a clamping mechanism, during the installation of the protective cover, the clamping plate enters the inside of another protective cover to squeeze the positioning block until the positioning groove on the bottom surface of the clamping plate and the positioning block are at the same horizontal position. Under the action of the reset spring, the positioning block is reset and clamped with the positioning groove to complete the fixation of the two protective covers. Conversely, the pull rod is pulled outward to separate the positioning block from the positioning groove, and the two protective covers can be removed. Compared with the prior art, the clamping assembly can quickly install and remove the sealing assembly, which is convenient for the use of flange forgings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a structural disassembly diagram of the flange and the protective cover of the utility model;

[0022] Figure 3 This is a structural disassembly diagram of the protective cover and the threaded rod of the utility model;

[0023] Figure 4 It is a structural schematic diagram of the clamping mechanism of the utility model.

[0024] Explanation of the numbers in the figure: 1. Flange; 2. Connecting hole; 3. Protective cover; 4. Clamping mechanism; 5. Sealing cover; 6. Protective groove; 7. Threaded rod; 8. Handwheel; 9. Movable ring; 10. Clamping plate; 11. Positioning block; 12. Positioning groove; 13. Reset spring; 14. Pull rod. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] See also Figure 1-4 , a super-large-caliber stainless steel rolling ring forging, comprising a flange 1, a group of connecting holes 2 are equidistantly opened inside the flange 1, and a pair of protective covers 3 are sleeved on the outer side of the flange 1, and the opposite surfaces of the two protective covers 3 are provided with a clamping mechanism 4 at both ends, and a sealing cover 5 is clamped inside the protective cover 3, and a protective groove 6 is opened on the inner side of the sealing cover 5, and threaded rods 7 are provided on the outer sides of both ends of the sealing cover 5, and the two ends of the threaded rod 7 are respectively fixedly connected with a hand wheel 8 and a movable ring 9;

[0028] The clamping mechanism 4 includes a clamping plate 10, a positioning block 11 is provided on one side of the clamping plate 10, and a positioning groove 12 is opened on the bottom surface of one end of the clamping plate 10, both ends of the positioning block 11 are fixedly connected to the outside with a return spring 13, and a pull rod 14 is fixedly connected to the center of the outside of the positioning block 11. In order to facilitate the installation and removal of the protective cover 3, the clamping mechanism 4 is provided.

[0029] See also Figure 2 The two protective covers 3 are symmetrically arranged, the protective groove 6 is adapted to the connecting hole 2, and the two flanges 1 are respectively welded and fixed to the pipe fittings, and then the two flanges 1 are fixed by bolts to complete the connection of the pipe fittings, and then the two protective covers 3 are symmetrically sleeved on the outside of the flange 1.

[0030] See also Figure 3The threaded rod 7 passes through the protective cover 3, and the threaded rod 7 is threadedly connected to the protective cover 3. The hand wheel 8 drives the threaded rod 7 to rotate and move at the same time. The movement of the threaded rod 7 cooperates with the movable ring 9 to drive the sealing cover 5 to slide inside the protective cover 3.

[0031] See also Figure 3 The hand wheel 8 is located outside the protective cover 3, the movable ring 9 is located inside the sealing cover 5, and the movable ring 9 is movably connected to the sealing cover 5, so that the sealing cover 5 is sleeved on the outside of the bolt, and at the same time, one side of the protective groove 6 is in contact with one end surface of the bolt to seal and protect the connection between the bolt and the connecting hole 2.

[0032] See also Figure 4 The clamping plate 10 is fixedly connected to one end of one of the two protective covers 3, the positioning block 11 is located inside one end of the other protective cover 3, and the positioning block 11 is slidably connected to the protective cover 3. During the installation of the two protective covers 3, the clamping plate 10 enters the inside of the other protective cover 3 and squeezes the positioning block 11.

[0033] See also Figure 4 The positioning block 11 and the positioning groove 12 are arranged in a snap-fitting manner, and the end of the reset spring 13 away from the positioning block 11 is fixedly connected to the inner surface of the protective cover 3. The positioning block 11 slides outward under the force and compresses the reset spring 13. With the insertion of the clamping plate 10, until the positioning groove 12 on the bottom surface of the clamping plate 10 and the positioning block 11 are at the same horizontal position, under the action of the reset spring 13, the positioning block 11 is reset and snap-fitted with the positioning groove 12, so that the clamping plate 10 is fixed inside the other protective cover 3, completing the fixing work of the two protective covers 3.

[0034] See also Figure 4 The pull rod 14 is L-shaped, and the vertical position of the pull rod 14 is slidably connected with the corresponding protective cover 3. The pull rod 14 is pulled outward to separate the positioning block 11 from the positioning groove 12, and the two protective covers 3 can be removed.

[0035] When in use: first, weld and fix the two flanges 1 to the pipe fittings respectively, then fix the two flanges 1 with bolts to complete the connection of the pipe fittings, and then symmetrically cover the two protective covers 3 on the outside of the flanges 1. During the installation of the protective covers 3, the clamping plate 10 enters the inside of the other protective cover 3 to squeeze the positioning block 11. The positioning block 11 slides outward under the force and compresses the reset spring 13. As the clamping plate 10 is inserted, the positioning groove 12 on the bottom surface of the clamping plate 10 is at the same horizontal position as the positioning block 11. Under the action of the reset spring 13, the positioning block 11 is reset to the positioning groove 1 2 is clamped, so that the clamping plate 10 is fixed inside the other protective cover 3, and the fixing work of the two protective covers 3 is completed. Then, the threaded rod 7 is driven to rotate and displaced by the hand wheel 8. The movement of the threaded rod 7 cooperates with the movable ring 9 to drive the sealing cover 5 to slide inside the protective cover 3, so that the sealing cover 5 is sleeved on the outside of the bolt. At the same time, one side of the protective groove 6 is in contact with one end face of the bolt to seal the connection between the bolt and the connecting hole 2. Conversely, the pull rod 14 is pulled outward to separate the positioning block 11 from the positioning groove 12, and the two protective covers 3 can be removed.

[0036] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0037] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. An ultra-large-caliber stainless steel rolled ring forging, comprising a flange (1), a group of connecting holes (2) are equidistantly provided inside the flange (1), and a pair of protective covers (3) are sleeved on the outer side of the flange (1), and the opposing surfaces of the two protective covers (3) are provided with a clamping mechanism (4) at both ends, characterized in that: A sealing cover (5) is clamped inside the protective cover (3), a protective groove (6) is provided on the inner side of the sealing cover (5), and threaded rods (7) are provided on the outer sides of both ends of the sealing cover (5), and a hand wheel (8) and a movable ring (9) are fixedly connected to both ends of the threaded rod (7); The clamping mechanism (4) comprises a clamping plate (10), a positioning block (11) is provided on one side of the clamping plate (10), and a positioning groove (12) is provided on one end of the clamping plate (10) near the bottom surface, both ends of the positioning block (11) are fixedly connected to the outer side with a return spring (13), and a pull rod (14) is fixedly connected to the center of the outer side of the positioning block (11).

2. The ultra-large-caliber stainless steel rolled ring forging according to claim 1, characterized in that: The two protective covers (3) are symmetrically arranged, and the protective groove (6) is matched with the connecting hole (2).

3. The ultra-large-caliber stainless steel rolled ring forging according to claim 1, characterized in that: The threaded rod (7) passes through the protective cover (3), and the threaded rod (7) is threadedly connected to the protective cover (3).

4. The ultra-large-caliber stainless steel rolled ring forging according to claim 1, characterized in that: The hand wheel (8) is located outside the protective cover (3), the movable ring (9) is located inside the sealing cover (5), and the movable ring (9) is movably connected to the sealing cover (5).

5. The ultra-large-caliber stainless steel rolled ring forging according to claim 1, characterized in that: The clamping plate (10) is fixedly connected to one end of one of the two protective covers (3), the positioning block (11) is located inside one end of the other protective cover (3), and the positioning block (11) is slidably connected to the protective cover (3).

6. The ultra-large-caliber stainless steel rolled ring forging according to claim 1, characterized in that: The positioning block (11) and the positioning groove (12) are arranged in a clamping manner, and one end of the return spring (13) away from the positioning block (11) is fixedly connected to the inner surface of the protective cover (3).

7. The ultra-large-caliber stainless steel rolled ring forging according to claim 1, characterized in that: The pull rod (14) is arranged in an L shape, and the vertical position of the pull rod (14) is slidably connected to the corresponding protective cover (3).