Intelligent assembly type steel structure production equipment
By using translation components and infrared sensors to automatically control the cutting table in the prefabricated steel structure production equipment, and quick disassembly components to simplify the installation and maintenance of laser cutting heads, the problems of waste of power and low production efficiency during the steel cutting process are solved, and the intelligent and efficient production of the equipment is achieved.
Patent Information
- Application Number
- CN202421621497.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing prefabricated steel structure production equipment has problems of waste of electricity and low production efficiency during the steel cutting process, and the disassembly and installation of laser cutting heads affects the maintenance and replacement efficiency.
An intelligent prefabricated steel structure production equipment was designed, using translation components and infrared sensors to automatically control the work of the cutting table, reducing the long-term opening of the conveyor belt and improving the intelligence of the equipment; simplifying the disassembly and installation of the laser cutting head through quick disassembly and improving maintenance and replacement efficiency.
It realizes power waste without the need to open the conveyor belt for a long time, improves the production efficiency of steel cutting, simplifies the maintenance and replacement process of laser cutting heads, and improves the intelligence and efficiency of the overall equipment.
Smart Images

Figure CN222790898U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intelligent assembled steel structure production equipment, in particular to intelligent assembled steel structure production equipment. Background Art
[0002] Prefabricated steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of beams, steel columns, steel trusses and other components made of steel sections and steel plates. Each component or part is cut into the required shape and then connected with welds, snap-in bolts or rivets. Because of its light weight and simple construction, it is widely used in large factories, stadiums, super high-rise buildings and other fields. When cutting prefabricated steel structures, cutting equipment is needed.
[0003] A cutting device for the production of prefabricated steel structures is disclosed in publication number CN218426260U. Although the utility model uses a moving component to drive the laser cutting head to move, so as to cut the prefabricated steel structure, the laser cutting head can be driven to adjust the angle by adjusting the component so that it can cut out a bevel without adjusting the prefabricated steel structure itself, which is more convenient and helps to improve cutting efficiency.
[0004] However, the cutting equipment for the production of assembled steel structures has the following disadvantages:
[0005] (1) When cutting steel, it is necessary to turn on the conveyor belt to transport larger pieces of steel to the bottom of the cutting equipment for processing. However, turning on the conveyor belt for a long time will cause a waste of electricity, and manually turning it on during use will also affect the efficiency of steel cutting. The cutting production equipment is not intelligent enough;
[0006] (2) The laser head is a consumable part. After a long period of cutting work, it needs to be regularly maintained and replaced. However, the disassembly and installation of the laser head is relatively cumbersome, which affects the efficiency of maintenance and replacement. Utility Model Content
[0007] 1. Technical issues to be resolved
[0008] The technical problem solved by the utility model is to provide an intelligent assembled steel structure production equipment with high practicality, simple operation and relatively simple structure. It solves the problems proposed in the above background technology that opening the conveyor belt for a long time will cause waste of electricity, and manual opening during use will also affect the efficiency of steel cutting. The cutting production equipment is not intelligent enough, and the disassembly and installation of the laser head are cumbersome, affecting the efficiency of maintenance and replacement.
[0009] (II) Technical solution
[0010] To achieve the above purpose, the utility model is implemented through the following technical solutions: an intelligent assembled steel structure production equipment, including a cutting table, a placement groove is provided on the top surface of the cutting table, a sleeve groove is provided on the surface of the placement groove, a translation component is fixedly connected inside the placement groove, a connecting sleeve is sleeved on the top surface of the cutting table, an infrared sensor is fixedly connected to the bottom surface of the connecting sleeve, a quick-release component is fixedly connected to the surface of the cutting table, a laser cutting head is clamped on the surface of the quick-release component, and a socket that matches the quick-release component is provided on the side of the laser cutting head;
[0011] The translation assembly comprises a moving structure fixedly connected to the inside of the sleeve groove, the top surface of the moving structure is fixedly connected to a moving plate structure, and the moving plate structure is sleeved inside the placement groove.
[0012] Optionally, the movable structure includes a slide groove fixedly connected to the inside of the sleeve groove, a slider is slidably connected to the inside of the slide groove, a screw rod is threadedly connected to the inside of the slider, one end of the screw rod is fixedly connected to the output end of the drive motor, and a connecting block is fixedly connected to the top surface of the slider.
[0013] Optionally, one end of the slide groove is fixedly connected to a limit plate, the side of the limit plate is fixedly connected to a bearing, the inner sleeve of the bearing is provided with a screw rod, the bottom surface of the drive motor is fixedly connected to a placement plate, the placement plate is fixedly connected to the side of the cutting table, and the bottom surface of the placement plate is fixedly connected to a servo controller.
[0014] Optionally, the movable plate structure includes a slot plate fixedly connected to the inside of the placement slot, the top surface of the slot plate is provided with a sliding bar, the inside of the sliding bar is slidably connected with a connecting block, the top surface of the connecting block is fixedly connected with a support plate, the top surface of the support plate is provided with an installation groove, and the inside of the installation groove is provided with an anti-slip pad.
[0015] Optionally, the quick-release assembly includes a mounting block fixedly connected to the surface of the cutting table, a movable groove being provided on the surface of the mounting block, a bracket being slidably connected to the interior of the movable groove, an insertion rod being axially symmetrically sleeved on the surface of the bracket, a side surface of the movable groove being fixedly connected to a spring structure matching the insertion rod, and a perforated plate being fixedly connected to the side surface of the mounting block.
[0016] Optionally, the spring structure includes a sleeve fixedly connected to a side surface of the movable groove, a spring is sleeved inside the sleeve, and a sliding rod is fixedly connected to a side surface of the spring.
[0017] (III) Beneficial effects
[0018] The utility model provides an intelligent assembled steel structure production equipment, which has the following beneficial effects:
[0019] 1. The intelligent prefabricated steel structure production equipment, through the setting of translation components and infrared sensors, after the infrared sensor detects that there is steel placed on the surface of the pallet on one side of the cutting table, it controls the drive motor to start working through the servo controller, and the screw fixed at the output end of the drive motor rotates, so that the slider connected to the surface thread moves inside the slide groove, and the connecting block fixedly connected to the top surface of the slider moves inside the slide bar on the top surface of the groove plate, so that the pallet fixed on the top surface of the connecting block moves, and then, the steel placed above the anti-slip pad on the top surface of the pallet will be driven by the pallet to the middle position of the cutting table for cutting, thereby achieving the effect of not having to open the conveying structure for a long time to transport the steel, resulting in a waste of electricity, or manually temporarily opening the conveying structure for transportation, which affects the cutting production efficiency of the cutting table, and improving the intelligent capacity of the production equipment.
[0020] 2. The intelligent prefabricated steel structure production equipment, through the setting of the quick-release component, presses the bracket to move it inside the moving groove, and the two plug rods fixed in an axisymmetric manner on the side of the bracket are detached from the inside of the socket on the side of the laser cutting head, so that the laser cutting head can be removed from the inside of the mounting block. Then, when the laser cutting head needs to be installed, the bracket is pinched in advance to move it while pushing the slide bar and compressing the spring, and then the laser cutting head is inserted into the inside of the mounting block. The spring rebound drives the side slide bar to reset, and the slide bar pushes the bracket to move. The plug rod fixed in an axisymmetric manner on the side of the bracket is reset and inserted into the socket on the side of the laser cutting head to complete the installation of the laser cutting head, thereby achieving the purpose of convenient and quick disassembly and installation of the laser cutting head that needs regular maintenance and replacement, and improving the maintenance and replacement efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the translation component of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the quick-release assembly of the utility model;
[0024] Figure 4 It is a schematic diagram of the split structure of the utility model.
[0025] In the figure: 1. cutting table; 2. translation assembly; 21. moving structure; 211. slide; 212. slider; 213. screw; 214. drive motor; 215. connecting block; 22. moving plate structure; 221. slot plate; 222. support plate; 223. anti-slip pad; 3. connecting sleeve; 4. infrared sensor; 5. quick release assembly; 51. mounting block; 52. bracket; 53. plug rod; 54. spring structure; 541. sleeve; 542. spring; 543. slide rod; 55. orifice plate; 6. laser cutting head; 7. limit plate; 8. bearing; 9. placement plate; 10. servo controller. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 4 The utility model provides a technical solution: an intelligent assembled steel structure production equipment, including a cutting table 1, a placement groove is provided on the top surface of the cutting table 1, a sleeve groove is provided on the surface of the placement groove, a translation component 2 is fixedly connected inside the placement groove, a connecting sleeve 3 is sleeved on the top surface of the cutting table 1, an infrared sensor 4 is fixedly connected to the bottom surface of the connecting sleeve 3, a quick-release component 5 is fixedly connected to the surface of the cutting table 1, a laser cutting head 6 is clamped on the surface of the quick-release component 5, and a socket matching the quick-release component 5 is provided on the side of the laser cutting head 6.
[0028] See also Figure 2 One end of the slide groove 211 is fixedly connected to the limit plate 7, the side of the limit plate 7 is fixedly connected to the bearing 8, the inner part of the bearing 8 is sleeved with the screw rod 213, the bottom surface of the driving motor 214 is fixedly connected to the placement plate 9, the placement plate 9 is fixedly connected to the side of the cutting table 1, and the bottom surface of the placement plate 9 is fixedly connected to the servo controller 10; one end of the screw rod 213 is sleeved inside the bearing 8, so that the screw rod 213 can avoid deformation due to centrifugal force when rotating at high speed, and the bearing 8 effectively supports one end of the screw rod 213;
[0029] See also Figure 3 The spring structure 54 includes a sleeve 541 fixedly connected to the side of the movable groove, a spring 542 is sleeved inside the sleeve 541, and a sliding rod 543 is fixedly connected to the side of the spring 542; the rebound and compression of the spring 542 provide the bracket 52 with automatic resetting ability, which facilitates the insertion of the laser cutting head 6 by the plug-in rod 53 fixed on its surface.
[0030] In the utility model, the working steps of the device are as follows:
[0031] First, after the infrared sensor 4 detects that there is steel placed on the support plate 222 on the surface of one side of the cutting table 1, it controls the driving motor 214 through the servo controller 10 to start working, and the screw rod 213 fixed at the output end of the driving motor 214 rotates, so that the slider 212 threaded on its surface moves inside the slide groove 211, and the connecting block 215 fixedly connected to the top surface of the slider 212 moves inside the slide bar on the top surface of the groove plate 221, so that the support plate 222 fixed on the top surface of the connecting block 215 moves, and then, the steel placed above the anti-slip pad 223 on the top surface of the support plate 222 will be driven by the support plate 222 to move to the middle position of the cutting table 1, and the cutting operation is performed on it. Finally, press the bracket 52 makes it move inside the movable groove, and the two insertion rods 53 fixed in an axisymmetric manner on the side of the bracket 52 are detached from the inside of the socket on the side of the laser cutting head 6, so that the laser cutting head 6 can be removed from the inside of the mounting block 51. Then, when the laser cutting head 6 needs to be installed, the bracket 52 is pinched in advance to move it while pushing the slide bar 543 and compressing the spring 542, and then the laser cutting head 6 is inserted into the inside of the mounting block 51. The spring 542 rebounds and drives the side slide bar 543 to reset, and the slide bar 543 pushes the bracket 52 to move, and the insertion rod 53 fixed in an axisymmetric manner on the side of the bracket 52 is reset and inserted into the socket on the side of the laser cutting head 6, completing the installation of the laser cutting head 6.
[0032] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0033] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent prefabricated steel structure production device, comprising a cutting table (1), characterized in that: The top surface of the cutting table (1) is provided with a placement groove, the surface of the placement groove is provided with a sleeve groove, the interior of the placement groove is fixedly connected with a translation component (2), the top surface of the cutting table (1) is sleeved with a connection sleeve (3), the bottom surface of the connection sleeve (3) is fixedly connected with an infrared sensor (4), the surface of the cutting table (1) is fixedly connected with a quick-release component (5), the surface of the quick-release component (5) is clamped with a laser cutting head (6), and the side surface of the laser cutting head (6) is provided with a socket that matches the quick-release component (5); The translation assembly (2) comprises a moving structure (21) fixedly connected to the inside of the sleeve groove, the top surface of the moving structure (21) is fixedly connected to a moving plate structure (22), and the moving plate structure (22) is sleeved inside the placement groove.
2. The intelligent prefabricated steel structure production equipment according to claim 1, characterized in that: The movable structure (21) comprises a slide groove (211) fixedly connected to the inside of the sleeve groove, a slider (212) is slidably connected to the inside of the slide groove (211), a screw rod (213) is threadedly connected to the inside of the slider (212), one end of the screw rod (213) is fixedly connected to the output end of the drive motor (214), and a connecting block (215) is fixedly connected to the top surface of the slider (212).
3. The intelligent prefabricated steel structure production equipment according to claim 2, characterized in that: One end of the slide groove (211) is fixedly connected to a limit plate (7), a side surface of the limit plate (7) is fixedly connected to a bearing (8), an interior of the bearing (8) is sleeved with a lead screw (213), a bottom surface of the drive motor (214) is fixedly connected to a placement plate (9), the placement plate (9) is fixedly connected to a side surface of the cutting table (1), and a bottom surface of the placement plate (9) is fixedly connected to a servo controller (10).
4. The intelligent prefabricated steel structure production equipment according to claim 1, characterized in that: The movable plate structure (22) comprises a slot plate (221) fixedly connected to the inside of the placement slot, a sliding bar is provided on the top surface of the slot plate (221), a connecting block (215) is slidably connected to the inside of the sliding bar, a supporting plate (222) is fixedly connected to the top surface of the connecting block (215), a mounting groove is provided on the top surface of the supporting plate (222), and an anti-slip pad (223) is arranged inside the mounting groove.
5. The intelligent prefabricated steel structure production equipment according to claim 1, characterized in that: The quick-release assembly (5) comprises a mounting block (51) fixedly connected to the surface of the cutting table (1); a movable groove is provided on the surface of the mounting block (51); a bracket (52) is slidably connected inside the movable groove; an insertion rod (53) is axially symmetrically sleeved on the surface of the bracket (52); a side surface of the movable groove is fixedly connected to a spring structure (54) matching the insertion rod (53); and a perforated plate (55) is fixedly connected to the side surface of the mounting block (51).
6. The intelligent prefabricated steel structure production equipment according to claim 5, characterized in that: The spring structure (54) comprises a sleeve (541) fixedly connected to the side of the movable groove, a spring (542) is sleeved inside the sleeve (541), and a sliding rod (543) is fixedly connected to the side of the spring (542).
Citation Information
Patent Citations
Cutting equipment for assembly type steel structure production
CN218426260U