Polishing device for machining flywheel of general gasoline engine

By designing a grinding device for machine flywheel processing including a rotating mechanism, a fixing mechanism and a grinding mechanism, the problems of manual grinding operation and safety hazards are solved, and the automatic clamping and rotary grinding of the flywheel are realized, and processing efficiency and safety are improved.

CN222791674UActive Publication Date: 2025-04-25CHONGQING JINGYU MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421635521.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-25
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

In the existing flywheel processing technology, manual polishing has problems such as inconvenient operation, large vibration and easy to cause flywheel to fall, resulting in safety hazards for staff.

Method used

A grinding device for machining of a flywheel through a machine is designed, including a rotating mechanism, a fixing mechanism and a grinding mechanism. Through the micro motor, the gear system is driven by the cooperation of the screw and the slider, and the movement of the clamp clamps the flywheel to prevent it from falling; at the same time, the electric telescopic rod drives the grinding disc to rotate, realizing automatic grinding of the flywheel.

Benefits of technology

By automatically clamping and rotating the grinding disc, the device solves the problems of inconvenience in manual grinding and safety hazards, and improves the efficiency and safety of flywheel processing.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222791674U_ABST
    Figure CN222791674U_ABST
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Abstract

The utility model relates to the technical field of flywheel machining, and discloses a grinding device for machining a flywheel of a general gasoline engine, which comprises a bottom plate, a rotating mechanism is arranged on the bottom plate, a fixing mechanism is arranged on the rotating mechanism, the top of the bottom plate is fixedly connected with a frame body, and a grinding mechanism is arranged on the frame body; the rotating mechanism comprises a rotating shaft, a driving motor and a storage table, and the rotating shaft is rotationally connected to the top of the bottom plate through a bearing. Through cooperative use of the rectangular hole, the lead screw, the sliding block, the first gear, the micro motor, the rotating rod, the second gear, the first clamping plate and the second clamping plate, after a flywheel is placed on the storage table, the first clamping plate is driven by the sliding block to move, so that the flywheel is clamped and fixed between the first clamping plate and the second clamping plate, the flywheel to be machined is not prone to falling off, and machining efficiency is improved. And the practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flywheel processing, in particular to a grinding device for processing general machine flywheels. Background Art

[0002] A flywheel is a disc-shaped part with a large moment of inertia. It acts as an energy storage device and is an essential part of the engine. With the rapid development of the automobile industry, the demand for flywheels is increasing. The motor drives the large mass flywheel to rotate at high speed, and the kinetic energy is stored through the inertia of its high-speed operation. In order to avoid energy loss, after casting, it needs to undergo multiple processing steps before it can be installed on the engine.

[0003] Flywheel processing includes drilling and grinding. In order to ensure that the center of mass of the flywheel has no error, processing in different directions is required. At present, it is mainly done manually. Due to the large mass of the flywheel, it is inconvenient to operate when rotating. The large vibration during grinding and drilling can easily cause the flywheel to fall and injure the staff. Therefore, a grinding device for general machine flywheel processing is proposed to solve the above-mentioned problems. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a grinding device for machining a general-purpose flywheel in view of the deficiencies in the above-mentioned prior art.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a grinding device for processing a general-purpose flywheel, comprising a bottom plate, a rotating mechanism is arranged on the bottom plate, a fixing mechanism is arranged on the rotating mechanism, a frame is fixedly connected to the top of the bottom plate, the frame is arranged in an inverted "U" shape, and a grinding mechanism is arranged on the frame;

[0006] The rotating mechanism includes: a rotating shaft, a driving motor, and a storage platform. The rotating shaft is rotatably connected to the top of the bottom plate through a bearing, the driving motor is fixedly installed at the bottom of the bottom plate, and the bottom end of the rotating shaft passes through the bottom plate and is fixedly connected to the output end of the driving motor, and the storage platform is fixedly connected to the top end of the rotating shaft;

[0007] The fixing mechanism comprises: a rectangular hole, the rectangular hole is opened at the top of the storage table and close to the right side of the storage table, the inner wall of the rectangular hole is rotatably connected to a screw rod through a bearing, the outer wall of the screw rod is threadedly connected to a slider, the right end of the screw rod is fixedly connected to a first gear, a micro motor is fixedly installed on the inner wall of the storage table, the output end of the micro motor is fixedly connected to a rotating rod through a coupling, the left end of the rotating rod is fixedly connected to a second gear, the top of the slider is fixedly connected to a clamping plate 1, and the top of the storage table is fixedly connected to a clamping plate 2, close to the left side of the storage table;

[0008] The grinding mechanism includes: an electric telescopic rod, which is fixedly mounted on the top inner side of the frame, a piston end of the electric telescopic rod is fixedly connected to a mounting plate, and two connecting rods are fixedly connected to the bottom of the mounting plate, and a grinding disc is fixedly mounted on the bottom end of each connecting rod. After the flywheel is placed on the storage table, the micro motor is started to drive the rotating rod to rotate, the rotating rod drives the second gear to rotate, the second gear drives the first gear to rotate, the first gear drives the lead screw to rotate, and the lead screw drives the slider to move horizontally under the limit of the rectangular hole, so that the slider drives the first clamp to move, thereby clamping and fixing the flywheel between the first clamp and the second clamp, so that the flywheel to be processed is not easy to fall off, thereby improving practicality.

[0009] Preferably, the slider is slidably connected to the inner wall of the rectangular hole, and the first gear is meshed with the second gear.

[0010] Preferably, the interior of the storage table is hollow and the bottom is open, and the first clamping plate and the second clamping plate are both arc-shaped and arranged opposite to each other.

[0011] Preferably, a protective cover is fixedly connected to the outer wall of the mounting plate, and support legs are fixedly connected to the four bottom corners of the base plate respectively. The protective cover can shield the storage table when the grinding disc is grinding the flywheel, and the generated debris can be blocked inside the protective cover to prevent iron filings from flying around, thereby improving the working environment of the workers.

[0012] Preferably, the protective cover is a transparent acrylic plate with openings on both the upper and lower sides.

[0013] Preferably, the diameter of the protective cover is larger than the diameter of the storage table.

[0014] The utility model adopts the above technical solution, which can bring the following beneficial effects:

[0015] 1. The grinding device for processing flywheels of general machines is used in coordination with the set rectangular hole, screw rod, slider, first gear, micro motor, rotating rod, second gear, clamping plate 1 and clamping plate 2. After the flywheel is placed on the storage table, the clamping plate 1 is driven to move by the slider, so that the flywheel is clamped and fixed between the clamping plate 1 and the clamping plate 2, so that the flywheel to be processed is not easy to fall off, thereby improving practicality.

[0016] 2. The grinding device for processing flywheels of general machines can shield the storage table when the grinding disc is grinding the flywheel through the provided protective cover, and the generated debris can be blocked inside the protective cover to prevent iron filings from flying around, thereby improving the operating environment of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0018] Figure 2 It is a front cross-sectional view of the utility model;

[0019] Figure 3 for Figure 2 Enlarged view of point A.

[0020] In the figure: 1. bottom plate; 2. rotating mechanism; 21. rotating shaft; 22. driving motor; 23. storage table; 3. fixing mechanism; 31. rectangular hole; 32. screw rod; 33. slider; 34. first gear; 35. micro motor; 36. rotating rod; 37. second gear; 38. splint one; 39. splint two; 4. frame; 5. grinding mechanism; 51. electric telescopic rod; 52. mounting plate; 53. connecting rod; 54. grinding disc; 6. protective cover; 7. supporting leg. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3An embodiment of the utility model is: a grinding device for general machine flywheel processing, comprising a bottom plate 1, a rotating mechanism 2 is arranged on the bottom plate 1, a fixing mechanism 3 is arranged on the rotating mechanism 2, a frame 4 is fixedly connected to the top of the bottom plate 1, the frame 4 is arranged in an inverted "U" shape, and a grinding mechanism 5 is arranged on the frame 4; the rotating mechanism 2 comprises: a rotating shaft 21, a driving motor 22, and a storage table 23, the rotating shaft 21 is rotatably connected to the top of the bottom plate 1 through a bearing, the driving motor 22 is fixedly installed at the bottom of the bottom plate 1, and the bottom end of the rotating shaft 21 passes through the bottom plate 1 and is fixedly connected to the output end of the driving motor 22, the storage table 23 is fixedly connected to the top of the rotating shaft 21, and the internal hollow of the storage table 23 is arranged The fixing mechanism 3 comprises: a rectangular hole 31, the rectangular hole 31 is opened at the top of the storage platform 23, and is close to the right side of the storage platform 23, the inner wall of the rectangular hole 31 is rotatably connected with a screw rod 32 through a bearing, the outer wall of the screw rod 32 is threadedly connected with a slider 33, the slider 33 is slidably connected with the inner wall of the rectangular hole 31, the right end of the screw rod 32 is fixedly connected with a first gear 34, the inner wall of the storage platform 23 is fixedly installed with a micro motor 35, the output end of the micro motor 35 is fixedly connected with a rotating rod 36 through a coupling, the left end of the rotating rod 36 is fixedly connected with a second gear 37, the first gear 34 is meshed with the second gear 37, and the top of the slider 33 is fixedly connected with a clamping plate. 38. A second clamping plate 39 is fixedly connected to the top of the storage table 23, and is close to the left side of the storage table 23. The first clamping plate 38 and the second clamping plate 39 are both arc-shaped and arranged opposite to each other. After the flywheel is placed on the storage table 23, the micro motor 35 is started to drive the rotating rod 36 to rotate, the rotating rod 36 drives the second gear 37 to rotate, the second gear 37 drives the first gear 34 to rotate, the first gear 34 drives the screw rod 32 to rotate, and the screw rod 32 drives the slider 33 to move horizontally under the limit of the rectangular hole 31, so that the slider 33 drives the clamping plate 1 38 to move, so that the flywheel is clamped and fixed between the clamping plate 1 38 and the second clamping plate 39, so that the flywheel to be processed is not easy to fall off, thereby improving practicality; grinding mechanism 5 comprises: an electric telescopic rod 51, which is fixedly mounted on the inner side of the top of the frame body 4, a piston end of the electric telescopic rod 51 is fixedly connected with a mounting plate 52, and two connecting rods 53 are fixedly connected to the bottom of the mounting plate 52, and a grinding disc 54 is fixedly mounted on the bottom end of each connecting rod 53, and the electric telescopic rod 51 is started to drive the mounting plate 52 to move vertically, and the mounting plate 52 drives the connecting rod 53 to move, and the connecting rod 53 drives the grinding disc 54 to move, so that the grinding disc 54 fits with the flywheel, and then the driving motor 22 is started to drive the rotating shaft 21 to rotate, and the rotating shaft 21 drives the storage table 23 to rotate, so as to drive the flywheel to fit the grinding disc 54 to rotate, so as to grind the flywheel.

[0023] Working principle: After placing the flywheel on the storage table 23, the micro motor 35 is started to drive the rotating rod 36 to rotate, the rotating rod 36 drives the second gear 37 to rotate, the second gear 37 drives the first gear 34 to rotate, the first gear 34 drives the screw rod 32 to rotate, the screw rod 32 drives the slider 33 to move horizontally under the limit of the rectangular hole 31, so that the slider 33 drives the clamp 1 38 to move, so that the flywheel is clamped and fixed between the clamp 1 38 and the clamp 2 39, and the mounting plate 52 is driven to move vertically by starting the electric telescopic rod 51, the mounting plate 52 drives the connecting rod 53 to move, and the connecting rod 53 drives the grinding disc 54 to move, so that the grinding disc 54 is fitted with the flywheel, and then the drive motor 22 is started to drive the rotating shaft 21 to rotate, the rotating shaft 21 drives the storage table 23 to rotate, thereby driving the flywheel to fit the grinding disc 54 to rotate, so as to grind the flywheel.

[0024] See also Figure 1-3 On the basis of the above embodiment, in another embodiment of the utility model, a protective cover 6 is fixedly connected to the outer wall of the mounting plate 52, and supporting legs 7 are fixedly connected to the four corners of the bottom of the bottom plate 1 respectively. The protective cover 6 is a transparent acrylic plate, and openings are set on both the upper and lower sides. The diameter of the protective cover 6 is larger than the diameter of the storage table 23. The protective cover 6 can shield the storage table 23 when the grinding disc 54 grinds the flywheel, and the generated debris can be blocked inside the protective cover 6 to prevent iron filings from flying around, thereby improving the working environment of the workers.

[0025] Working principle: When the mounting plate 52 moves, the protective cover 6 is driven to move, so that the protective cover 6 covers the storage table 23, thereby shielding the storage table 23. The debris generated during grinding can be blocked inside the protective cover 6, avoiding iron filings from flying around, thereby improving the working environment of workers.

[0026] It is worth noting that, for ease of control, the drive motor 22, micro motor 35, and electric telescopic rod 51 in the above embodiment are all provided with a control switch for controlling opening and closing. The above are all prior arts and are not the main innovations, and will not be described in detail here.

[0027] The utility model provides a grinding device for machining a general-purpose flywheel. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the utility model. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model. These improvements and modifications should also be regarded as the protection scope of the utility model. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A grinding device for machining a general purpose flywheel, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a rotating mechanism (2), the rotating mechanism (2) is provided with a fixing mechanism (3), the top of the bottom plate (1) is fixedly connected with a frame (4), and the frame (4) is provided with a grinding mechanism (5); The rotating mechanism (2) comprises: a rotating shaft (21), a driving motor (22), and a storage platform (23); the rotating shaft (21) is rotatably connected to the top of the base plate (1) via a bearing; the driving motor (22) is fixedly mounted on the bottom of the base plate (1); the bottom end of the rotating shaft (21) passes through the base plate (1) and is fixedly connected to the output end of the driving motor (22); and the storage platform (23) is fixedly connected to the top of the rotating shaft (21); The fixing mechanism (3) comprises: a rectangular hole (31), wherein the rectangular hole (31) is opened at the top of the storage platform (23) and is close to the right side of the storage platform (23); the inner wall of the rectangular hole (31) is rotatably connected to a screw rod (32) via a bearing; the outer wall of the screw rod (32) is threadedly connected to a slider (33); the right end of the screw rod (32) is fixedly connected to a first gear (34); a micro motor (35) is fixedly installed on the inner wall of the storage platform (23); the output end of the micro motor (35) is fixedly connected to a rotating rod (36) via a coupling; the left end of the rotating rod (36) is fixedly connected to a second gear (37); the top of the slider (33) is fixedly connected to a first clamping plate (38); the top of the storage platform (23) is fixedly connected to a second clamping plate (39) and is close to the left side of the storage platform (23); The grinding mechanism (5) comprises: an electric telescopic rod (51), the electric telescopic rod (51) being fixedly mounted on the inner side of the top of the frame (4), the piston end of the electric telescopic rod (51) being fixedly connected to a mounting plate (52), the bottom of the mounting plate (52) being fixedly connected to two connecting rods (53), and a grinding disc (54) being fixedly mounted on the bottom end of each connecting rod (53).

2. A grinding device for machining a general purpose flywheel according to claim 1, characterized in that: The sliding block (33) is slidably connected to the inner wall of the rectangular hole (31), and the first gear (34) is meshed with the second gear (37).

3. A grinding device for machining a general purpose flywheel according to claim 1, characterized in that: The interior of the storage table (23) is hollow and the bottom is open. The first clamping plate (38) and the second clamping plate (39) are both arc-shaped and arranged opposite to each other.

4. A grinding device for machining a general purpose flywheel according to claim 1, characterized in that: The outer wall of the mounting plate (52) is fixedly connected to a protective cover (6), and the four bottom corners of the bottom plate (1) are respectively fixedly connected to support legs (7).

5. A grinding device for machining a general purpose flywheel according to claim 4, characterized in that: The protective cover (6) is a transparent acrylic plate, and is provided with openings on both the upper and lower sides.

6. A grinding device for machining a general purpose flywheel according to claim 4, characterized in that: The diameter of the protective cover (6) is greater than the diameter of the storage platform (23).

Citation Information

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