Assembly type pipeline modularization rapid installation device
By designing a modular rapid installation device for prefabricated pipes, the mobile block adjustment mechanism driven by the motor and the pipe fixing mechanism driven by the knob are solved, and the fixing difficulties caused by excessive length and small diameter in the prior art are achieved, and efficient and good quality pipe installation is achieved.
Patent Information
- Application Number
- CN202421251346.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When the existing pipe rapid installation device installs pipes with too long lengths, the spacing of the support blocks cannot be adjusted, resulting in the pipes being unable to be fixed, which increases work limitations; at the same time, when the pipe diameter is small, the upper and lower snap rings cannot hold the pipe surface, reducing the working quality.
A modular rapid installation device for prefabricated pipes is designed, including a base, a fixed block, a moving block adjustment mechanism and a pipeline fixing mechanism. The bevel gears and threaded rods are driven by the motor to adjust the moving block and fix the pipes; the knobs, ratchets and springs are used to fix the pipes of different diameters.
Effective support for pipes with longer lengths is achieved, the working limitations of the rapid installation device are reduced, and the fixing quality of pipes of different diameters is improved, and the working quality is improved.
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Figure CN222791846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline installation equipment, in particular to an assembled pipeline modular quick installation device. Background Art
[0002] A pipeline is a device connected by pipes, pipe connectors and valves for transporting gas, liquid or fluid with solid particles. Pipes need to be connected to each other to achieve long-distance transportation, and pipelines require quick installation devices to install them.
[0003] For example, a quick installation device for pipelines with the authorization announcement number "CN213871538U" preliminarily connects the first pipeline and the second pipeline through a connecting ring. After the connection, the upper clamping ring and the lower clamping ring are clamped on the outside of the first pipeline and the second pipeline, and the position of the clamping groove corresponds to the position of the connecting ring. Then, the bolt is passed through the first connecting block and the second connecting block to connect with the nut, and tightened to achieve quick installation of the pipeline. However, when the length of the pipeline to be installed is too long, the spacing of the support blocks cannot be adjusted for this quick installation device for pipelines, which makes it impossible to fix the pipeline, which increases the working limitations of the quick installation device. At the same time, this quick installation device for pipelines fixes the connection of the pipeline with nuts and bolts, but when the diameter of the pipeline is small, the upper clamping ring and the lower clamping ring cannot be pressed against the surface of the pipeline, which causes the pipeline to be fixed after the upper and lower clamping rings are fitted, which reduces the working quality of the quick installation device. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that when the length of the pipe to be installed is too long, the spacing of the support blocks cannot be adjusted, which makes it impossible to fix the pipe, which increases the working limitations of the quick installation device and fixes the connection of the pipe by nuts and bolts, but when the diameter of the pipe is small, the upper clamping ring and the lower clamping ring cannot be pressed against the surface of the pipe, which causes the pipe to be fixed after the upper and lower clamping rings are fitted, which reduces the working quality of the quick installation device, and thus proposes an assembled pipe modular quick installation device.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An assembled pipeline modular quick installation device is designed, comprising a base, the outer wall of the base is fixedly connected to a fixed block, a movable block adjustment mechanism is arranged inside the fixed block, the upper surface of the fixed block is fixedly connected to a circular ring through a bracket, the upper surface of the circular ring is fixedly connected to a shell, a pipeline fixing mechanism is arranged inside the shell, and the upper surface of the base is slidably connected to two movable blocks through a slide groove.
[0007] Preferably, the movable block adjustment mechanism includes a motor, the outer wall of the motor is fixedly connected to the fixed block through a bracket, the output shaft of the motor is fixedly connected to the first bevel gear, the first bevel gear is meshingly connected to the two second bevel gears, the outer walls of the two second bevel gears are respectively fixedly connected to two threaded rods, the outer walls of the two threaded rods are rotatably connected to the fixed block through bearings, the outer walls of the two threaded rods are respectively threadedly connected to the two threaded blocks, and the outer walls of the two threaded blocks are fixedly connected to the slider.
[0008] Preferably, the outer walls of the two sliding blocks are slidably connected to the fixed block via a sliding groove, and the outer walls of the two threaded blocks are fixedly connected to the two moving blocks via brackets respectively.
[0009] Preferably, the pipeline fixing mechanism includes a knob, the outer wall of the knob is rotatably connected to the shell via a bearing, the outer wall of the knob is fixedly connected to the ratchet, the surface of the ratchet is fitted with the pawl, the outer wall of the pawl is fixedly connected to one end of the spring, the other end of the spring is fixedly connected to the button, the outer wall of the button is slidably connected to the shell, the outer wall of the ratchet is fixedly connected to the third bevel gear, the third bevel gear is meshingly connected to the fourth bevel gear, the outer wall of the fourth bevel gear is fixedly connected to the roller, the outer wall of the roller is rotatably connected to the shell via a bearing and a bracket, and the outer wall of the roller is slidably connected to the block via a slide groove.
[0010] Preferably, the outer wall of the block is fixedly connected to the pressing plate via a bracket, and the outer wall of the pressing plate is tightly pressed against the surface of the pipeline.
[0011] Preferably, the upper surfaces of the two moving blocks are in contact with the pipes, and the outer walls of the two pipes are in contact with the inner wall of the ring.
[0012] The utility model proposes an assembled pipeline modular quick installation device, which has the beneficial effects that: through the cooperation of the fixed block and the movable block adjustment mechanism, the motor drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the threaded rod to rotate, the threaded rod drives the threaded block to move, the threaded block drives the slider to move and also drives the movable block to move, the movable block moves to a suitable position, and the above method can support a pipeline with a longer length, which reduces the working limitations of the quick installation device.
[0013] Through the cooperation of the shell and the pipe fixing mechanism, the knob drives the ratchet to rotate, the ratchet drives the pawl to move, and at the same time the ratchet drives the third bevel gear to rotate, the third bevel gear drives the fourth bevel gear to rotate, the fourth bevel gear drives the roller to rotate, the roller drives the block to rotate, the block drives the pressure plate to move, after the pressure plate presses the pipe, when the pressure plate needs to be lifted, the button drives the spring to move downward, the spring makes the pawl no longer close to the ratchet, and then the operator turns the knob in the opposite direction, and the pressure plate is moved away from the pipe in the above manner, and the operator stops turning the knob, and the pipe buckets of different diameters can be fixed in the above manner, which improves the working quality of the quick installation device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A front view of
[0016] Figure 3 for Figure 2 A side cross-sectional view of
[0017] Figure 4 for Figure 3 A partial side sectional view of
[0018] Figure 5 for Figure 1 A top sectional view of the middle fixing block;
[0019] Figure 6 for Figure 5 Side cross-sectional view of .
[0020] In the figure: 1, base, 2, fixed block, 3, movable block adjustment mechanism, 301, motor, 302, first bevel gear, 303, second bevel gear, 304, threaded rod, 305, threaded block, 306, slider, 4, movable block, 5, ring, 6, shell, 7, pipe fixing mechanism, 701, knob, 702, ratchet, 703, pawl, 704, spring, 705, button, 706, third bevel gear, 707, fourth bevel gear, 708, roller, 709, block, 8, pressure plate, 9, pipe. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] See attached Figure 1-6: In this embodiment, an assembled pipeline modular quick installation device includes a base 1, the outer wall of the base 1 is fixedly connected to a fixed block 2, a moving block adjustment mechanism 3 is provided inside the fixed block 2, the upper surface of the fixed block 2 is fixedly connected to a ring 5 through a bracket, the upper surface of the ring 5 is fixedly connected to a shell 6, a pipeline fixing mechanism 7 is provided inside the shell 6, the upper surface of the base 1 is slidably connected to two moving blocks 4 through a slide groove, and the moving blocks 4 move on the base 1;
[0023] The outer walls of the two sliders 306 are slidably connected to the fixed block 2 through the sliding groove, the slider 306 moves on the fixed block 2, the outer walls of the two threaded blocks 305 are fixedly connected to the two moving blocks 4 through the brackets respectively, the threaded blocks 305 drive the moving blocks 4 to move, the outer wall of the block 709 is fixedly connected to the pressure plate 8 through the bracket, the block 709 drives the pressure plate 8 to move, the outer wall of the pressure plate 8 is tightly pressed against the surface of the pipe 9, the pressure plate 8 presses the pipe 9, the upper surfaces of the two moving blocks 4 are in contact with the pipe 9, and the outer walls of the two pipes 9 are in contact with the inner wall of the ring 5.
[0024] See attached Figure 5 and Figure 6 : In the present embodiment, a modular quick installation device for assembled pipelines is provided, and the moving block adjustment mechanism 3 includes a motor 301. The outer wall of the motor 301 is fixedly connected to the fixed block 2 through a bracket. The model of the motor 301 is selected according to actual needs, and the model that meets the work needs can be selected. The output shaft of the motor 301 is fixedly connected to the first bevel gear 302, and the motor 301 drives the first bevel gear 302 to rotate. The first bevel gear 302 is meshed and connected with the two second bevel gears 303. The first bevel gear 302 drives the second bevel gear 303 to rotate. The outer walls of the two second bevel gears 303 are respectively fixedly connected to the two threaded rods 304, and the second bevel gears 303 drive the threaded rod 304 to move. The outer walls of the two threaded rods 304 are both rotatably connected to the fixed block 2 through bearings, and the threaded rod 304 rotates on the fixed block 2. The outer walls of the two threaded rods 304 are respectively threadedly connected to the two threaded blocks 305, and the threaded rod 304 drives the threaded block 305 to move. The outer walls of the two threaded blocks 305 are fixedly connected to the slider 306, and the threaded block 305 drives the slider 306 to move.
[0025] See attached Figure 1-4: In this embodiment, an assembled pipeline modular quick installation device, the pipeline fixing mechanism 7 includes a knob 701, the outer wall of the knob 701 is rotatably connected to the housing 6 through a bearing, the knob 701 rotates on the housing 6, the outer wall of the knob 701 is fixedly connected to the ratchet 702, the knob 701 drives the ratchet 702 to rotate, the surface of the ratchet 702 fits with the pawl 703, the pawl 703 prevents the ratchet 702 from rotating, the outer wall of the pawl 703 is fixedly connected to one end of the spring 704, the elastic coefficient of the spring 704 is selected according to actual needs, and the selection can meet the work needs, the other end of the spring 704 is fixedly connected to the button 705, the button 705 drives the spring 704 to compress, The outer wall of the button 705 is slidingly connected to the shell 6, and the button 705 moves on the shell 6. The outer wall of the ratchet 702 is fixedly connected to the third bevel gear 706, and the ratchet 702 drives the third bevel gear 706 to rotate. The third bevel gear 706 is meshed and connected with the fourth bevel gear 707, and the third bevel gear 706 drives the fourth bevel gear 707 to rotate. The outer wall of the fourth bevel gear 707 is fixedly connected to the roller 708, and the fourth bevel gear 707 drives the roller 708 to rotate. The outer wall of the roller 708 is rotationally connected to the shell 6 through the bearing and the bracket, and the roller 708 rotates on the shell 6. The outer wall of the roller 708 is slidingly connected to the block 709 through the slide groove, and the roller 708 drives the block 709 to move.
[0026] Working principle:
[0027] When modular and quick installation of pipelines is required:
[0028] Preparation stage:
[0029] First, the external power supply of the motor 301 is connected, and the motor 301 is started. The motor 301 drives the first bevel gear 302 to rotate, the first bevel gear 302 drives the second bevel gear 303 to rotate, the second bevel gear 303 drives the threaded rod 304 to rotate, the threaded rod 304 drives the threaded block 305 to move, the threaded block 305 drives the slider 306 to move, and also drives the moving block 4 to move. After the moving block 4 moves to a suitable position, the motor 301 stops working, and then the operator places the pipe 9 on the two moving blocks 4. One end of the pipe 9 is placed in the ring 5.
[0030] Pipeline fixing phase:
[0031] The operator rotates the knob 701, which drives the ratchet 702 to rotate. The ratchet 702 drives the pawl 703 to move, and the ratchet 702 drives the third bevel gear 706 to rotate. The third bevel gear 706 drives the fourth bevel gear 707 to rotate. The fourth bevel gear 707 drives the roller 708 to rotate. The roller 708 drives the block 709 to rotate. The block 709 drives the pressing plate 8 to move. After the pressing plate 8 presses the pipe 9, when it is necessary to lift the pressing plate 8, the operator presses the button 705, and the button 705 drives the spring 704 to move downward. The spring 704 makes the pawl 703 no longer close to the ratchet 702. Then the operator rotates the knob 701 in the opposite direction. In the above manner, the pressing plate 8 is moved away from the pipe 9, and the operator stops rotating the knob 701. The modular rapid installation of the pipe is completed.
[0032] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. An assembled pipeline modular quick installation device, comprising a base (1), characterized in that: The outer wall of the base (1) is fixedly connected to the fixed block (2), a movable block adjustment mechanism (3) is provided inside the fixed block (2), the upper surface of the fixed block (2) is fixedly connected to the ring (5) through a bracket, the upper surface of the ring (5) is fixedly connected to the shell (6), a pipe fixing mechanism (7) is provided inside the shell (6), and the upper surface of the base (1) is slidably connected to the two movable blocks (4) through a slide groove.
2. The modular quick installation device for assembled pipes according to claim 1, characterized in that: The movable block adjustment mechanism (3) comprises a motor (301), the outer wall of the motor (301) is fixedly connected to the fixed block (2) via a bracket, the output shaft of the motor (301) is fixedly connected to the first bevel gear (302), the first bevel gear (302) is meshedly connected to two second bevel gears (303), the outer walls of the two second bevel gears (303) are respectively fixedly connected to two threaded rods (304), the outer walls of the two threaded rods (304) are both rotatably connected to the fixed block (2) via bearings, the outer walls of the two threaded rods (304) are respectively threadedly connected to two threaded blocks (305), and the outer walls of the two threaded blocks (305) are fixedly connected to a slider (306).
3. The modular quick installation device for assembled pipes according to claim 2, characterized in that: The outer walls of the two sliding blocks (306) are slidably connected to the fixed block (2) via a sliding groove, and the outer walls of the two threaded blocks (305) are fixedly connected to the two moving blocks (4) via brackets respectively.
4. The modular quick installation device for assembled pipes according to claim 1, characterized in that: The pipeline fixing mechanism (7) comprises a knob (701), the outer wall of the knob (701) is rotatably connected to the housing (6) via a bearing, the outer wall of the knob (701) is fixedly connected to a ratchet (702), the surface of the ratchet (702) is in contact with a pawl (703), the outer wall of the pawl (703) is fixedly connected to one end of a spring (704), the other end of the spring (704) is fixedly connected to a button (705), the outer wall of the button (705) is slidably connected to the housing (6), the outer wall of the ratchet (702) is fixedly connected to a third bevel gear (706), the third bevel gear (706) is meshingly connected to a fourth bevel gear (707), the outer wall of the fourth bevel gear (707) is fixedly connected to a roller (708), the outer wall of the roller (708) is rotatably connected to the housing (6) via a bearing and a bracket, and the outer wall of the roller (708) is slidably connected to a block (709) via a slide groove.
5. The modular quick installation device for assembled pipes according to claim 4, characterized in that: The outer wall of the block (709) is fixedly connected to the pressing plate (8) via a bracket, and the outer wall of the pressing plate (8) is tightly pressed against the surface of the pipe (9).
6. The modular quick installation device for assembled pipes according to claim 1, characterized in that: The upper surfaces of the two moving blocks (4) are in contact with the pipe (9), and the outer walls of the two pipes (9) are in contact with the inner wall of the ring (5).
Citation Information
Patent Citations
Rapid pipeline installation device
CN213871538U