Thermal-insulation and energy-saving hollow brick forming device
By designing a lifting and sliding structure and a hollow brick forming device for cleaning nozzles, the scaling problem of coagulation and mold surfaces in the existing devices is solved, and efficient molding and automatic mold release are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421760114.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-24
AI Technical Summary
It is difficult to clean the excess coagulant and the scale accumulation on the mold surface during the molding process, which affects production efficiency and product quality.
A forming device including a processing table, protective side panel, slide rail, cleaning nozzle and drainage plate is designed to achieve efficient pressing of the coagulant and automatic cleaning of the mold through the lifting and lowering sliding structure and the removable structure.
It realizes efficient forming and automated molding of hollow concrete bricks, avoids raw material accumulation and slag debris, and improves production efficiency and product quality.
Smart Images

Figure CN222792362U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hollow brick production, in particular to a heat-insulating and energy-saving hollow brick forming device. Background Art
[0002] Thermal insulation and energy-saving hollow bricks are a new type of wall material made from fly ash, silica fume, stone powder, sand, cement and other raw materials through mechanical vibration, autoclave curing and other processes; its notable feature is the hollow structure inside, which gives it excellent properties such as light weight, high strength, heat insulation and thermal insulation. The molding device is a mechanical equipment specially used for the production of thermal insulation and energy-saving hollow bricks; this type of device usually integrates multiple process steps, including raw material processing, molding, preliminary curing, etc., to ensure the quality and performance of the hollow bricks.
[0003] In the process of prefabricating hollow bricks, there will be excess aggregate in the existing forming device. The aggregate will accumulate on both sides of the forming mold, which is not easy to clean. In addition, the forming mold surface is deep inside the equipment during the forming process, and the forming mold itself is not easy to clean.
[0004] Therefore, in view of this, the existing structure and deficiencies are studied and improved, and an insulating and energy-saving hollow brick forming device is proposed, in order to achieve a more practical purpose. Utility Model Content
[0005] The utility model aims to provide a heat-insulating and energy-saving hollow brick forming device to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat-insulating energy-saving hollow brick forming device, comprising a processing table and a protective side plate, the processing table is provided with protective side plates on both sides, the inner side of the protective side plate is symmetrically and vertically provided with slide rails, the bottom middle end of the protective side plate is provided with an opening groove, the inner middle part of the protective side plate is provided with a mounting groove, and the inner side of the mounting groove is provided with a positioning plate, the inner side of the positioning plate is arranged with a cleaning nozzle, and the top of the cleaning nozzle is connected with a guide pipe, the bottom outer side of the protective side plate is provided with an inclined plate, and the top of the inclined plate extends with a guide plate, and limit plates are provided on both sides of the top of the guide plate;
[0007] A support plate is placed on the top side of the processing table, and a forming mold is provided on the top wall of the support plate;
[0008] A cross bar is provided on the inner side of the top of the protective side plate, and second lifting rods are connected to the two sides of the bottom of the cross bar, and the bottom of the second lifting rod is connected to the second horizontal plate, a first lifting rod is provided at the middle end of the bottom of the second horizontal plate, and the bottom of the first lifting rod is connected to the first horizontal plate, and pressing rods are arranged at the bottom of the first horizontal plate, and guide rods are provided around the top of the forming mold, and the guide rods pass through the first horizontal plate and are fixedly connected to the second horizontal plate.
[0009] Furthermore, the protective side panels form a lifting and sliding structure through the slide rails and the side edges of the first horizontal panel, and a detachable structure is formed between the protective side panels and the crossbar.
[0010] Furthermore, the cross bar forms a lifting structure through the second lifting rod and the second horizontal plate, and the second horizontal plate forms a lifting structure through the first lifting rod and the first horizontal plate.
[0011] Furthermore, the protective side plate cooperates with the guide plate in size through the opening groove, and the guide plate and the limit plate form an integrated structure, and the integrated structure cooperates with the side end position of the molding die.
[0012] Furthermore, the guide pipe is connected to the cleaning nozzle through the positioning plate, and the cleaning nozzle is arranged in an array along the bottom wall of the positioning plate, and the cleaning nozzle is arranged in an inclined state.
[0013] The utility model provides a heat-insulating and energy-saving hollow brick forming device, which has the following beneficial effects:
[0014] 1. The utility model, through the forming mechanism composed of the forming mold, the guide rod, the first horizontal plate, the second horizontal plate, the cross rod, the second lifting rod, the first lifting rod and the pressing rod, can, after filling the aggregate, use the first horizontal plate driven by the first lifting rod to make the pressing rod on the first horizontal plate press the concrete filler, and after forming in the forming mold, the second lifting rod is controlled to drive the surrounding guide rods to rise, so that the forming mold rises, and the first lifting rod is synchronously extended, so that the pressing rod is in the pressing position, which is convenient for the hollow brick to be separated from the inside of the forming mold. After separation, the pressing rod can be raised. The whole pressing process is efficient, stable and accurate, and the concrete hollow brick is easy to demold, which can ensure the automation of the whole hollow brick forming process.
[0015] 2. The utility model, the concrete guiding mechanism composed of the protective side plates and the inclined plates can guide the raw materials dropped from the forming mold when feeding to the two sides of the forming mold, so that under the limitation of the guide plate and the limit plate, the raw materials can be guided to the outside for easy collection, thereby avoiding the solidification and accumulation of concrete and affecting the production operation of the forming device.
[0016] 3. The utility model has cleaning nozzles arranged on the inner sides of two sets of protective side plates. The cleaning nozzles are arranged in an inclined shape as a whole. The surface of the forming mold can be cleaned by spraying gas to avoid debris during pressing, which affects the pressing effect and ensures the smooth progress of the hollow brick forming operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The disclosure of the present invention will become easier to understand with reference to the accompanying drawings. It is easy for those skilled in the art to understand that these drawings are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. In the drawings:
[0018] Figure 1 This is a front view structural schematic diagram of a heat-insulating and energy-saving hollow brick forming device of the utility model;
[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the protective side plate of a heat-insulating and energy-saving hollow brick forming device of the utility model;
[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of a positioning plate of a thermal insulation and energy-saving hollow brick forming device of the utility model.
[0021] In the figure: 1. processing table; 2. protective side plate; 201. slide rail; 202. opening groove; 203. mounting groove; 3. inclined plate; 301. guide plate; 302. limit plate; 4. support plate; 5. forming mold; 501. guide rod; 502. first horizontal plate; 503. second horizontal plate; 504. cross bar; 505. second lifting rod; 506. first lifting rod; 507. pressing rod; 6. positioning plate; 601. cleaning nozzle; 602. guide tube. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-3The utility model provides a technical solution: a heat-insulating energy-saving hollow brick forming device, comprising a processing table 1 and a protective side plate 2, the processing table 1 is provided with protective side plates 2 on both sides, the inner side of the protective side plate 2 is symmetrically and vertically provided with slide rails 201, the bottom middle end of the protective side plate 2 is provided with an opening groove 202, and the inner middle part of the protective side plate 2 is provided with a mounting groove 203, and the inner side of the mounting groove 203 is provided with a positioning plate 6, the inner side of the positioning plate 6 is arranged with a cleaning nozzle 601, and the top of the cleaning nozzle 601 is connected with a guide pipe 602, the bottom outer side of the protective side plate 2 is provided with an inclined plate 3, and the top of the inclined plate 3 is extended with a guide plate 301, and the top of the guide plate 301 is provided with a limit plate 302 on both sides;
[0024] A support plate 4 is placed on the top side of the processing table 1, and a forming mold 5 is provided on the top wall of the support plate 4;
[0025] A cross bar 504 is provided on the inner side of the top of the protective side plate 2, and second lifting rods 505 are connected to the two sides of the bottom of the cross bar 504, and the bottom of the second lifting rod 505 is connected to the second horizontal plate 503, a first lifting rod 506 is provided at the middle end of the bottom of the second horizontal plate 503, and the bottom of the first lifting rod 506 is connected to the first horizontal plate 502, and a pressing rod 507 is arranged at the bottom of the first horizontal plate 502, and a guide rod 501 is provided around the top of the forming mold 5, and the guide rod 501 passes through the first horizontal plate 502 and is fixedly connected to the second horizontal plate 503; the protective side plate 2 forms a lifting and sliding structure through the slide rail 201 and the side of the first horizontal plate 502, and the protective side plate 2 and the cross bar 504 form a detachable structure; the cross bar 504 forms a lifting structure through the second lifting rod 505 and the second horizontal plate 503, and the second horizontal plate 503 forms a lifting structure through the first lifting rod 506 and the first horizontal plate 502; the protective side plate 2 is matched with the guide plate 301 through the opening groove 202, and the guide plate 301 and the limit plate 302 form an integrated structure, and the formed integrated structure is matched with the side end position of the forming mold 5; the guide pipe 602 is connected to the cleaning nozzle 601 through the positioning plate 6, and the cleaning nozzle 601 is arranged along the bottom wall of the positioning plate 6, and the cleaning nozzle 601 is arranged in an inclined shape;
[0026] The forming mechanism composed of the forming mold 5, the guide rod 501, the first horizontal plate 502, the second horizontal plate 503, the cross bar 504, the second lifting rod 505, the first lifting rod 506 and the pressing rod 507 can press the concrete filler through the first horizontal plate 502 driven by the first lifting rod 506 after the aggregate is filled. After the concrete is formed in the forming mold 5, the second lifting rod 505 is controlled to drive the surrounding guide rods 501 to rise, so that the forming mold 5 rises. At the same time, the first lifting rod 506 is synchronously extended to put the pressing rod 507 in the pressing position, so that the hollow brick can be separated from the inside of the forming mold 5. After separation, the pressing rod 507 can be raised. The whole pressing process is efficient, stable and accurate. The concrete hollow bricks are easy to demould, which can ensure the automation of the whole hollow brick forming process.
[0027] The concrete guiding mechanism composed of the protective side plate 2 and the inclined plate 3 can guide the raw materials dropped from the forming mold 5 when feeding to the two sides of the forming mold 5, so that the raw materials can be guided to the outside under the limitation of the guide plate 301 and the limiting plate 302 for easy collection, thereby avoiding the solidification and accumulation of concrete and affecting the production operation of the forming device;
[0028] The cleaning nozzles 601 are arranged on the inner sides of the two sets of protective side plates 2. The cleaning nozzles 601 are arranged in an inclined shape as a whole. The surface of the forming mold 5 can be cleaned by spraying gas to avoid the occurrence of debris during pressing, which affects the pressing effect and ensures the smooth progress of the hollow brick forming operation.
[0029] The slide rail 201 provided on the inner side of the protective side plate 2 can assist the first horizontal plate 502 to descend smoothly and avoid deviation during the descent, thereby making it more accurate to press the hollow brick raw materials.
[0030] Working principle: For this type of heat-insulating energy-saving hollow brick forming device, the forming mold 5 is first moved to the upper end of the top wall of the support plate 4, and then the aggregate is filled into the cavity of the forming mold 5. After that, the first horizontal plate 502 driven by the first lifting rod 506 is used to press the concrete filler with the pressing rod 507 on the first horizontal plate 502. After the concrete is formed in the forming mold 5, the second lifting rod 505 is controlled to drive the surrounding guide rods 501 to rise, so that the forming mold 5 rises. At the same time, the first lifting rod 506 is synchronously extended to put the pressing rod 507 in the pressing position. , which makes it easy for the hollow brick to detach from the inside of the forming mold 5. After detachment, the pressing rod 507 can be raised, and then the support plate 4 can drive the formed hollow brick to be transferred, and then the new support plate 4 can be moved to the processing table 1; during the entire forming process, the cleaning nozzles 601 on both sides of the top can pre-clean the surface of the forming mold 5, and perform air spray treatment on the excess raw materials on the forming mold 5. The excess raw materials in production will fall to the inner side of the limiting plate 302 and be transmitted to the outside of the equipment under the guidance of the guide plate 301 for easy recycling.
[0031] The above description is only a specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be thought of by any technician familiar with the field within the technical scope disclosed by the utility model without creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.
Claims
1. A heat-insulating and energy-saving hollow brick forming device, comprising a processing table (1) and a protective side plate (2), characterized in that: The processing table (1) is provided with protective side plates (2) on both sides, and the inner side of the protective side plates (2) is symmetrically and vertically provided with slide rails (201), the middle end of the bottom of the protective side plates (2) is provided with an opening groove (202), and the middle part of the inner side of the protective side plates (2) is provided with a mounting groove (203), and the inner side of the mounting groove (203) is provided with a positioning plate (6), the inner side of the positioning plate (6) is arranged with a cleaning nozzle (601), and the top of the cleaning nozzle (601) is connected with a guide tube (602), the outer side of the bottom of the protective side plates (2) is provided with an inclined plate (3), and the top of the inclined plate (3) is extended with a guide plate (301), and limit plates (302) are provided on both sides of the top of the guide plate (301); A support plate (4) is placed on the top side of the processing table (1), and a forming mold (5) is provided on the top wall of the support plate (4); A cross bar (504) is arranged on the inner side of the top of the protective side plate (2), and second lifting rods (505) are connected to the two sides of the bottom of the cross bar (504), and the bottom of the second lifting rod (505) is connected to the second horizontal plate (503), a first lifting rod (506) is arranged at the middle end of the bottom of the second horizontal plate (503), and the bottom of the first lifting rod (506) is connected to the first horizontal plate (502), and a pressing rod (507) is arranged at the bottom of the first horizontal plate (502), and guide rods (501) are arranged around the top of the forming mold (5), and the guide rods (501) pass through the first horizontal plate (502) and are fixedly connected to the second horizontal plate (503).
2. The heat-insulating and energy-saving hollow brick forming device according to claim 1 is characterized in that: The protective side plate (2) forms a lifting and sliding structure through the slide rail (201) and the side edge of the first horizontal plate (502), and a detachable structure is formed between the protective side plate (2) and the cross bar (504).
3. The heat-insulating and energy-saving hollow brick forming device according to claim 1 is characterized in that: The cross bar (504) forms a lifting structure between the second lifting rod (505) and the second horizontal plate (503), and the second horizontal plate (503) forms a lifting structure between the first lifting rod (506) and the first horizontal plate (502).
4. The heat-insulating and energy-saving hollow brick forming device according to claim 1 is characterized in that: The protective side plate (2) and the guide plate (301) are matched in size through the opening groove (202), and the guide plate (301) and the limit plate (302) form an integrated structure, and the integrated structure is matched with the side end position of the forming mold (5).
5. The heat-insulating and energy-saving hollow brick forming device according to claim 1 is characterized in that: The guide tube (602) is connected to the cleaning nozzle (601) through the positioning plate (6), and the cleaning nozzle (601) is arranged in an array along the bottom wall of the positioning plate (6), and the cleaning nozzle (601) is arranged in an inclined manner.