Laser cleaning in-out tool

By designing laser cleaning in and out of the tooling, the drive components and cleaning mechanisms are used to facilitate loading and unloading of tire molds and cleaning of support frames outside the cleaning area, solving the problem of contamination in the cleaning area in the prior art, and improving the convenience and safety of replacing the mold.

CN222792550UActive Publication Date: 2025-04-25SHANTOU TIANYANG MOULD CO LTD
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Patent Information

Application Number
CN202421659808.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-25
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

When used, the existing tire mold double-station cleaning device is inconvenient to load and unload the mold outside the cleaning area, which leads to the cleaning area being easily contaminated and affects the cleaning effect.

Method used

A laser cleaning in and out tooling is designed, including a rack, mounting plate, drive assembly and cleaning mechanism. The support frame is moved into or out of the cleaning area by driving the mounting plate by driving the assembly, and cleaned with a cleaning mechanism when the support frame is moved out.

Benefits of technology

It realizes convenient loading and unloading of molds and cleaning of support frames outside the cleaning area, avoids the problem of impurities adhering to the mold during the cleaning process, improves the convenience and safety of replacing molds, and prevents contamination in the cleaning area.

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Abstract

The utility model provides a laser cleaning in-out tool which comprises a machine frame, two sets of installation plates are arranged on the machine frame in a sliding mode, supporting frames are arranged at the ends of the installation plates, and a driving assembly connected with the two sets of installation plates is arranged on the machine frame. The two sets of mounting plates are driven by the driving assembly to alternately slide in the opposite directions to move the supporting frame into or out of the cleaning area, a cleaning mechanism is further arranged on the rack, and the supporting frame moved out of the cleaning area is cleaned through the cleaning mechanism. According to the in-and-out tool, loading and unloading of the mold and cleaning of a station can be located outside a cleaning area, pollution to the cleaning area is avoided, and meanwhile the convenience and safety of mold replacement are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser cleaning, in particular to a laser cleaning inlet and outlet tooling. Background Art

[0002] Tire molds are made of aluminum alloy, gray cast iron or steel, and are important tools used in the tire vulcanization process. During use, the molds are inevitably contaminated by the combined deposition of rubber, compounding agents and release agents used in the vulcanization process. Repeated use will cause some dead areas of pattern contamination. Therefore, the molds must be cleaned regularly to ensure the cleanliness of their surfaces in order to ensure the quality of the tire and the life of the molds. In view of this, the development of tire mold cleaning technology has attracted much attention in the industry.

[0003] Currently, tire molds can be cleaned by laser cleaning. When a short pulse of high-energy laser is irradiated to the surface of the material, the surface absorbs the laser energy and converts it into internal energy, causing the surface temperature to rise rapidly to above the vaporization temperature of the material, thereby allowing pollutants to separate from the material surface in the form of steam. Laser cleaning is a non-contact cleaning method that does not require physical contact with the mold surface, thus avoiding damage to the mold, extending the service life of the mold, having high environmental performance, and relatively low energy consumption.

[0004] For example, the Chinese utility model patent with patent number 202022022168.6 provides a dual-station tire mold cavity cleaning machine, which can also be used with a laser cleaning robot arm to reduce dust generation and effectively improve the efficiency of cleaning the mold. However, when using the existing dual-station tire mold cleaning device, it is not convenient to load and unload the mold outside the cleaning area, which makes the cleaning area susceptible to contamination and affects the cleaning effect. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model proposes a laser cleaning entry and exit tooling to solve the technical problem that the existing tire mold double-station cleaning device proposed in the above background technology is inconvenient to load and unload the mold outside the cleaning area when in use, which makes the cleaning area susceptible to contamination.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions, a laser cleaning inlet and outlet tooling, including:

[0007] frame;

[0008] There are two sets of mounting plates, both of which are slidably mounted on the frame, and support frames are mounted at the ends of the mounting plates;

[0009] A driving assembly, disposed on the frame and connected to the two groups of mounting plates, to drive the two groups of mounting plates to slide alternately in opposite directions to move the support frame into or out of the cleaning area; and

[0010] A cleaning mechanism is arranged on the frame to clean the support frame moved out of the cleaning area.

[0011] In a preferred embodiment, the drive assembly comprises:

[0012] A first gear, rotatably disposed on the frame along its axis;

[0013] a driving motor, fixedly mounted on the frame, and having an output shaft connected to the first gear; and

[0014] Two groups of first racks are arranged opposite to each other and are respectively provided on the two groups of mounting plates. Both groups of the first racks are meshed with the first gear.

[0015] In a preferred embodiment, two groups of hydraulic telescopic rods are provided on the frame, and lifting plates are provided at the ends of the hydraulic telescopic rods. When the support frame moves out of the cleaning area, the lifting plates can be lifted and pass through the support frame.

[0016] In a preferred embodiment, two groups of control switches are provided on the frame, and the two groups of control switches are electrically connected to the two groups of hydraulic telescopic rods respectively, and the support frame can abut against the control switches when moving out of the cleaning area.

[0017] In a preferred embodiment, a buffer pad is provided on one side of the frame, and the buffer pad is made of a flexible material.

[0018] In a preferred embodiment, the cleaning mechanism comprises:

[0019] A support rod is rotatably arranged on the frame along its axis, and a cleaning nozzle installed through a rocker arm is arranged on the support rod;

[0020] a water supply pump, which is arranged on the rocker arm and connected to the cleaning nozzle, and the water supply pump is connected to an external water source; and

[0021] A linkage assembly is arranged on the first gear and connected to the support rod, so as to drive the support rod to rotate and move the cleaning nozzle to above the support frame when the support frame moves out of the cleaning area.

[0022] In a preferred embodiment, the linkage assembly includes:

[0023] A second gear, disposed on the first gear and coaxially connected thereto;

[0024] A second rack is slidably disposed on the frame and meshes with the second gear, and a driving column is disposed on the second rack; and

[0025] The sliding frame is arranged on the supporting rod, and the driving column is slidably clamped in the sliding frame.

[0026] Compared with the prior art, the utility model has the following beneficial effects:

[0027] When in use, the tooling is installed on one side of the double-station laser cleaning machine so that the two groups of support frames are aligned with the two groups of cleaning areas, and the tire mold to be cleaned is placed in the support frames, with one group of support frames located in one group of cleaning areas and the other group of support frames located outside the other group of cleaning areas. When the mold is cleaned, the two groups of mounting plates can be driven by the drive assembly to slide in opposite directions to move the cleaned support frames and the molds above them out of the cleaning area, and move the other group of support frames and the molds above them into the cleaning area, so as to facilitate loading and unloading of the molds. In addition, the group of support frames can also be cleaned during the loading and unloading of the molds to avoid impurities generated during the cleaning process from adhering to the molds, thereby making the loading and unloading of the molds and the cleaning of the workstations outside the cleaning area to avoid contamination of the cleaning area, while improving the convenience and safety of replacing the molds. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the specific implementation of the utility model, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.

[0029] Figure 1 A schematic diagram of the three-dimensional structure of a laser cleaning inlet and outlet tooling provided by the utility model;

[0030] Figure 2 This is a schematic diagram of the structure of a driving component in a laser cleaning inlet and outlet tooling of the utility model;

[0031] Figure 3 This is a schematic diagram of the installation structure of a cleaning nozzle in a laser cleaning inlet and outlet tooling of the utility model;

[0032] Figure 4 This is a structural schematic diagram of a frame in a laser cleaning inlet and outlet tooling of the utility model;

[0033] Reference numerals:

[0034] 101, frame; 102, control switch; 103, hydraulic telescopic rod; 104, lifting plate; 105, buffer pad;

[0035] 201, mounting plate; 202, support frame; 203, first rack; 204, first gear; 205, drive motor; 206, second gear;

[0036] 301, support rod; 302, slide frame; 303, rocker arm; 304, water supply pump; 305, cleaning nozzle; 306, second rack; 307, drive column. DETAILED DESCRIPTION

[0037] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0038] Example:

[0039] like Figure 1 , 2 As shown, the utility model provides a laser cleaning in-and-out tooling, including a frame 101, on which two groups of mounting plates 201 are slidably arranged, and a support frame 202 is arranged at the end of the mounting plate 201. A driving assembly connected to the two groups of mounting plates 201 is arranged on the frame 101, and the two groups of mounting plates 201 are driven by the driving assembly to slide in opposite directions alternately to move the support frame 202 into or out of the cleaning area. The driving assembly includes a first gear 204 rotatably arranged on the frame 101 along its axis, a driving motor 205 is fixedly arranged on the frame 101, and the output shaft of the driving motor 205 is connected to the first gear 204, and first racks 203 are arranged on both groups of mounting plates 201, and the two groups of first racks 203 are arranged opposite to each other, and the two groups of first racks 203 are meshed with the first gear 204.

[0040] The tooling is installed on a double-station laser cleaning machine for use, so that the two groups of support frames 202 correspond to two groups of cleaning areas respectively, and one group of support frames 202 is located in one group of cleaning areas, so as to laser clean the tire mold on the support frame 202. After cleaning, the driving motor 205 can be controlled to start, driving the first gear 204 to rotate back and forth. During the rotation process, the first gear 204 drives the two groups of mounting plates 201 to slide in opposite directions through the engagement with the two groups of first racks 203, so that the cleaned group of tire molds is moved out of the cleaning area, and the uncleaned group of tire molds is moved into the cleaning area, so that the tire mold can be replaced outside the cleaning area, avoiding pollution to the cleaning area when loading and unloading the tire mold. It also makes the loading and unloading of the mold and the cleaning of the support frame 202 more convenient.

[0041] like Figure 1 , 4As shown, in this embodiment, two groups of hydraulic telescopic rods 103 are provided on the frame 101, and lifting plates 104 are provided at the ends of the hydraulic telescopic rods 103. When the support frame 202 moves out of the cleaning area, the lifting plates 104 can be lifted and penetrate the support frame 202. Two groups of control switches 102 are provided on the frame 101, and the two groups of control switches 102 are electrically connected to the two groups of hydraulic telescopic rods 103 respectively, and the support frame 202 can abut against the control switches 102 when it moves out of the cleaning area.

[0042] When the frame 101 is moved out of the cleaning area, a set of hydraulic telescopic rods 103 corresponding to the abutment control of the control switch 102 can be extended, and the lifting plate 104 can be lifted to penetrate the support frame 202, so as to lift up the tire mold in the support frame 202, and facilitate the loading and unloading of the mold. A buffer pad 105 is provided on one side of the frame 101, and the buffer pad 105 is made of a flexible material. The buffer pad 105 buffers the movement of the support frame 202 to prevent the control switch 102 from being damaged due to excessive movement of the support frame 202.

[0043] like Figures 1 to 3 As shown, in this embodiment, a cleaning mechanism is provided on the frame 101, and the support frame 202 moved out of the cleaning area is cleaned by the cleaning mechanism. The cleaning mechanism includes a support rod 301 rotatably provided on the frame 101 along its axis, a cleaning nozzle 305 installed through a rocker arm 303 is provided on the support rod 301, a water supply pump 304 connected to the cleaning nozzle 305 is provided on the rocker arm 303, and the water supply pump 304 is connected to an external water source. A linkage assembly connected to the support rod 301 is provided on the first gear 204, and the linkage assembly drives the support rod 301 to rotate when the support frame 202 moves out of the cleaning area to move the cleaning nozzle 305 to the top of the support frame 202.

[0044] The linkage assembly includes a second gear 206 arranged on the first gear 204 and coaxially connected thereto, a second rack 306 is slidably arranged on the frame 101, the second rack 306 is meshed with the second gear 206, a driving column 307 is arranged on the second rack 306, a sliding frame 302 is arranged on the support rod 301, and the driving column 307 is slidably clamped in the sliding frame 302.

[0045] When the first gear 204 is driven to rotate back and forth by the driving motor 205, the first gear 204 drives the second gear 206 to rotate, thereby controlling the second rack 306 to slide back and forth on the frame 101. The second rack 306 drives the driving column 307 to move during the sliding process, and then the support rod 301 is controlled to slide back and forth along its axis through the cooperation between the driving column 307 and the sliding frame 302, so as to move the cleaning nozzle 305 alternately to the top of the two groups of support frames 202. After the mold is removed, the water supply pump 304 is used to supply water to the cleaning nozzle 305 to rinse the support frame 202 to avoid impurities adhering to the support frame 202 and affecting the subsequent mold cleaning.

[0046] Specific usage and beneficial effects of the utility model:

[0047] When in use, the tooling is installed on one side of the double-station laser cleaning machine, so that the two groups of support frames 202 are aligned with the two groups of cleaning areas, and the tire mold to be cleaned is placed in the support frame 202, one group of support frames 202 is located in one group of cleaning areas, and the other group of support frames 202 is located outside the other group of cleaning areas. When the mold is cleaned, the first gear 204 can be driven to rotate by controlling the drive motor 205, and the two groups of mounting plates 201 can be driven to slide in opposite directions through the cooperation of the first gear 204 and the two groups of first racks 203, so as to move the cleaned support frame 202 and the mold above it out of the cleaning area, and move the other group of support frames 202 and the mold above it into the cleaning area, so as to facilitate the loading and unloading of the mold, and the group of support frames 202 can also be cleaned during the loading and unloading of the mold to avoid impurities generated during the cleaning process from adhering to the mold, so that the loading and unloading of the mold and the cleaning of the station are located outside the cleaning area, so as to avoid pollution to the cleaning area, and at the same time improve the convenience and safety of replacing the mold.

[0048] The basic principle and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.

Claims

1. A laser cleaning inlet and outlet tooling, characterized in that: Included are: Rack(101); Two groups of mounting plates (201) are provided, and both are slidably arranged on the frame (101), and a support frame (202) is arranged at the end of the mounting plate (201); A driving assembly is arranged on the frame (101) and connected to the two groups of mounting plates (201) to drive the two groups of mounting plates (201) to slide alternately in opposite directions to move the support frame (202) into or out of the cleaning area; and A cleaning mechanism is arranged on the frame (101) to clean the support frame (202) that is moved out of the cleaning area.

2. The laser cleaning inlet and outlet tooling according to claim 1, characterized in that: The drive assembly comprises: A first gear (204) is rotatably arranged on the frame (101) along its axis; A driving motor (205) is fixedly mounted on the frame (101), and its output shaft is connected to the first gear (204); and Two groups of first racks (203) are arranged opposite to each other and are respectively provided on two groups of the mounting plates (201); both groups of the first racks (203) are meshed with the first gear (204).

3. The laser cleaning entry and exit tooling according to claim 2, characterized in that: The frame (101) is provided with two groups of hydraulic telescopic rods (103), and the ends of the hydraulic telescopic rods (103) are provided with lifting plates (104). When the support frame (202) moves out of the cleaning area, the lifting plates (104) can be lifted and pass through the support frame (202).

4. The laser cleaning entry and exit tooling according to claim 3, characterized in that: Two groups of control switches (102) are arranged on the frame (101), and the two groups of control switches (102) are electrically connected to the two groups of hydraulic telescopic rods (103) respectively. When the support frame (202) moves out of the cleaning area, it can abut against the control switches (102).

5. The laser cleaning entry and exit tooling according to claim 3, characterized in that: A buffer pad (105) is provided on one side of the frame (101), and the buffer pad (105) is made of a flexible material.

6. The laser cleaning entry and exit tooling according to claim 2, characterized in that: The cleaning mechanism comprises: A support rod (301) is rotatably arranged on the frame (101) along its axis, and a cleaning nozzle (305) is arranged on the support rod (301) and is installed via a rocker arm (303); A water supply pump (304) is arranged on the rocker arm (303) and connected to the cleaning nozzle (305), and the water supply pump (304) is connected to an external water source; and A linkage assembly is arranged on the first gear (204) and connected to the support rod (301) so as to drive the support rod (301) to rotate and move the cleaning nozzle (305) above the support frame (202) when the support frame (202) moves out of the cleaning area.

7. The laser cleaning entry and exit tooling according to claim 6, characterized in that: The linkage components include: A second gear (206), disposed on the first gear (204) and coaxially connected thereto; A second rack (306) is slidably disposed on the frame (101) and meshes with the second gear (206), and a driving column (307) is disposed on the second rack (306); and The sliding frame (302) is arranged on the supporting rod (301), and the driving column (307) is slidably mounted in the sliding frame (302).

Citation Information

Patent Citations

  • Double-station tire mold cavity cleaning machine

    CN213828569U