Extruder for rubber products
By using an eccentric wheel to drive the screen plate to screen raw materials in the rubber product extruder, and using scrapers and brush plates to collect unqualified raw materials, the problem of uneven material flow caused by different raw material specifications is solved, and the stability of extrusion speed and quantity and the quality of rubber product finished products is improved.
Patent Information
- Application Number
- CN202421820847.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Due to different production specifications of rubber products, the raw materials can easily lead to uneven flow of materials, affecting the extrusion speed and quantity, resulting in unstable size of semi-finished products, and even deviating in shape, affecting the quality of finished products.
An extruder for rubber products was designed, and the screen plate was driven by an eccentric wheel to screen raw materials, so that the raw materials were in the same specifications. Through the cooperation of the scraper and the brush plate, the unified collection of unqualified raw materials and the prevention of screen plate blockage were achieved.
By screening and collecting raw materials, we ensure uniform flow of materials, improve the stability of extrusion speed and quantity, avoid instability in the size and shape of semi-finished products, and improve the quality of finished rubber products.
Smart Images

Figure CN222792716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of extruders, in particular to an extruder for rubber products. Background Art
[0002] Rubber products refer to various products produced with natural and synthetic rubber as raw materials, including rubber products recycled from waste rubber. There are many types of rubber products, including tires, rubber tubes, cables and wires, etc., which are widely used in transportation, construction and other fields.
[0003] The extruder for rubber products is a basic equipment in the rubber industry and plays a vital role in the production of rubber products. Its main working principle is to heat, extrude and other processes the raw materials required for the production of rubber products to finally form the prototype of the rubber products.
[0004] However, due to different production specifications, the raw materials of rubber products are prone to different sizes, and when the raw materials are poured into the extruder, it is easy to cause uneven material flow, thereby affecting the extrusion speed and extrusion volume, thereby causing the size of the extruded semi-finished products to be unstable; therefore, an extruder for rubber products is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model provides an extruder for rubber products.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model is an extruder for rubber products, comprising an extruder body; a feed box is connected to the middle of the extruder body; a first rotating shaft is connected to the middle of the feed box; a servo motor is connected to the end of the first rotating shaft; a plurality of eccentric wheels are fixedly connected to the middle of the first rotating shaft; a plurality of rectangular notches are provided on the inner walls on both sides of the extruder body; a plurality of tension springs are connected to the middle of the rectangular notches; and a screen plate is connected to the ends of the tension springs.
[0007] Preferably, multiple groups of hollow sleeves are fixedly connected to the side of the discharge box; the middle of the hollow sleeves are slidably connected with a pull rod; one end of the pull rod is fixedly connected to a scraper; the middle of the scraper is fixedly connected to multiple groups of pillars; the ends of the pillars are fixedly connected to a brush plate; the other end of the pull rod is fixedly connected to a pull plate.
[0008] Preferably, fans are connected to both sides of the material discharge box; a cross support frame is fixedly connected to the middle of the fan; a second rotating shaft is rotatably connected to the middle of the cross support frame; and a plurality of fan blades are fixedly connected to the middle of the second rotating shaft.
[0009] Preferably, a tamping column is fixedly connected to the middle of the brush plate; a baffle is hingedly connected to the side of the material discharge box; and a plurality of sets of leaves are connected to the side of the baffle.
[0010] Preferably, both sides of the material box are connected with sound-absorbing shutters; and the middle of the sound-absorbing shutters are connected with multiple groups of window leaves.
[0011] Preferably, a collecting box is connected to one side of the material discharge box.
[0012] Preferably, an arc-shaped limiting plate is fixedly connected to one side of the material discharge box.
[0013] The utility model is beneficial in that:
[0014] 1. The rubber product extruder described in the utility model can drive the screen plate to screen the raw materials required for the rubber products through the rotation of the eccentric wheel, so that the raw materials falling into the extruder body can be of the same specification, thereby preventing the uneven flow of materials during the extrusion of the raw materials due to the different sizes of the raw materials, making it difficult to maintain a stable extrusion speed and extrusion volume, resulting in unstable size of the extruded rubber semi-finished products, and even shape deviation, affecting the quality of the finished rubber products.
[0015] 2. The utility model describes an extruder for rubber products, in which a scraper can push the raw materials on the surface of the screen plate, so that the raw materials that fail the screening can be collected in one place. The brush plate can easily cause the screen plate to be blocked when the size of the raw materials is consistent with the filter holes on the screen plate, thereby affecting the screen plate's ability to screen the raw materials. At this time, the brush plate can effectively reduce the occurrence of such situations, and the hollow sleeve can provide a certain supporting force for the pull rod, thereby enhancing the stability of the pull rod when sliding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the material box in the utility model;
[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the material box in the utility model;
[0020] Figure 4 This is a bottom view of the structure of the first rotating shaft in the utility model;
[0021] Figure 5 It is a schematic diagram of the cross-sectional structure of the fan in the utility model.
[0022] In the figure: 1. Extruder body; 11. Feed box; 12. First rotating shaft; 13. Servo motor; 14. Eccentric wheel; 15. Rectangular notch; 16. Tension spring; 17. Screen plate; 2. Hollow sleeve; 21. Pull rod; 22. Scraper; 23. Pillar; 24. Brush plate; 25. Pull plate; 3. Fan; 31. Cross support frame; 32. Second rotating shaft; 33. Fan blade; 4. Ramming column; 41. Baffle; 42. Hinge; 5. Silencing shutter; 51. Window leaf; 6. Collecting box; 7. Arc limit plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, an extruder for rubber products comprises an extruder body 1; a feed box 11 is connected to the middle of the extruder body 1; a first rotating shaft 12 is connected to the middle of the feed box 11; a servo motor 13 is connected to the end of the first rotating shaft 12; a plurality of eccentric wheels 14 are fixedly connected to the middle of the first rotating shaft 12; a plurality of rectangular notches 15 are provided on the inner walls on both sides of the extruder body 1; a plurality of tension springs 16 are connected to the middle of the rectangular notches 15; a sieve plate 17 is connected to the ends of the tension springs 16; when working, when the raw materials for producing rubber products are poured into the feed box 11, the raw materials will first fall onto the surface of the sieve plate 17, at which time the servo motor 13 can be operated first to drive the first rotating shaft 12 to rotate in the middle of the feed box 11, and the rotation of the first rotating shaft 12 will drive The eccentric wheel 14 rotates, and while rotating, it will support the sieve plate 17, so that the sieve plate 17 will bounce up and down in the middle of the rectangular slot 15. When the sieve plate 17 bounces, the raw materials on its surface can be screened, and at the same time, the tension spring 16 will be stretched by the shaking of the sieve plate 17. In this step, the rotation of the eccentric wheel 14 can drive the sieve plate 17 to screen the raw materials required for the rubber products, so that the raw materials falling into the extruder body 1 can be of the same specification, thereby preventing the uneven flow of materials during the extrusion of the raw materials due to the different sizes of the raw materials, making it difficult to maintain a stable extrusion speed and extrusion volume, resulting in unstable size of the extruded rubber semi-finished products, and even shape deviation, affecting the quality of the finished rubber products.
[0025] like Figure 1 , Figure 2 , Figure 3 As shown, the side of the material box 11 is fixedly connected with multiple groups of hollow sleeves 2; the middle of the hollow sleeves 2 is slidably connected with a pull rod 21; one end of the pull rod 21 is fixedly connected with a scraper 22; the middle of the scraper 22 is fixedly connected with multiple groups of pillars 23; the ends of the pillars 23 are fixedly connected with a brush plate 24; the other end of the pull rod 21 is fixedly connected with a pull plate 25; when working, the middle of the pull plate 25 can be held and pulled first, so as to drive the pull rod 21 to slide in the middle of the hollow sleeve 2, and the sliding of the pull rod 21 will cause the scraper 22 to drive the raw materials on the surface of the screen plate 17 to move, and at the same time, the pillars 23 and the brush plate 24 will move with the scraper 22 The scraper 22 can push the raw materials on the surface of the sieve plate 17 in this step, so that the unqualified raw materials can be collected in one place. The brush plate 24 can easily cause the sieve plate 17 to be blocked when the size of the raw materials is consistent with the filter holes at the sieve plate 17, thereby affecting the sieve plate 17 to screen the raw materials. At this time, the brush plate 24 can effectively reduce the occurrence of such situations. The hollow sleeve 2 can provide a certain supporting force for the pull rod 21, thereby enhancing the stability of the pull rod 21 when sliding.
[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, fans 3 are connected to both sides of the discharge box 11; a cross support frame 31 is fixedly connected to the middle of the fan 3; a second shaft 32 is rotatably connected to the middle of the cross support frame 31; a plurality of fan blades 33 are fixedly connected to the middle of the second shaft 32; when working, the cross support frame 31 plays a role of supporting the second shaft 32. When the fan 3 is needed to work, the second shaft 32 can be rotated in the middle of the cross support frame 31 first, and the rotation of the second shaft 32 will drive the fan blades 33 to rotate, thereby forming a certain suction force. This step is because the raw materials are easily contaminated with dust during transportation and storage, and the dust easily affects the quality of rubber products. When the sieve plate 17 shakes the raw materials up and down to screen, dust will be raised. At this time, the dust can be adsorbed by the action of the fan 3, thereby reducing the amount of dust in the raw materials, thereby improving the quality of the finished products produced by the extruder body 1.
[0027] like Figure 2 , Figure 3 As shown, a tamping column 4 is fixedly connected to the middle of the brush plate 24; a baffle 41 is hingedly connected to the side of the discharge box 11; a plurality of sets of hinges 42 are connected to the side of the baffle 41; during operation, when the brush plate 24 moves to a certain position, the tamping column 4 will support the baffle 41, and at this time, the baffle 41 will be forced to expand outward due to the influence of tension and the action of the hinge 42, so that the raw materials brought out by the scraper 22 can be smoothly cleared out of the discharge box 11. In this step, the tamping column 4 and the baffle 41 can be opened to cooperate with the scraper 22 to clean the raw materials out of the outside, thereby preventing unqualified raw materials from accumulating on the surface of the screen plate 17, which may easily affect the subsequent screening of raw materials by the screen plate 17.
[0028] like Figure 1 , Figure 2 As shown, sound-absorbing shutters 5 are connected to both sides of the discharge box 11; a plurality of groups of window leaves 51 are connected to the middle of the sound-absorbing shutters 5; when working, the fan 3 will generate certain noise, and the noise will flow to the sound-absorbing shutters 5 with the wind force. At this time, the noise will generate friction and interference with the window leaves 51, thereby reducing the intensity of the noise. This step can reduce the noise propagation intensity and noise pollution through the mutual cooperation of the sound-absorbing shutters 5 and the window leaves 51, thereby providing a better working environment for the staff.
[0029] like Figure 1 , Figure 2As shown, one side of the discharge box 11 is connected to a collecting box 6; during operation, the raw materials cleaned by the scraper 22 will eventually fall into the collecting box 6 through the baffle 41. In this step, the cleaned raw materials can be collected uniformly through the opening of the collecting box 6, thereby preventing the raw materials from being easily scattered when cleaned, resulting in the need for secondary cleaning.
[0030] like Figure 1 , Figure 2 , Figure 4 As shown, an arc-shaped limit plate 7 is fixedly connected to one side of the discharge box 11; when working, the arc-shaped limit plate 7 can support the servo motor 13. This step can improve the stability of the servo motor 13 through the arc-shaped limit plate 7, thereby preventing the servo motor 13 from shaking easily during operation, thereby affecting the screening efficiency of the screen plate 17.
[0031] Working principle: during operation, when the raw materials for producing rubber products are poured into the feed box 11, the raw materials will first fall onto the surface of the sieve plate 17. At this time, the servo motor 13 can be operated to drive the first rotating shaft 12 to rotate in the middle of the feed box 11. The rotation of the first rotating shaft 12 will drive the eccentric wheel 14 to rotate, and the eccentric wheel 14 will support the sieve plate 17 while rotating, so that the sieve plate 17 will be shaken up and down in the middle of the rectangular notch 15. When the sieve plate 17 shakes, the raw materials on its surface can be screened. At the same time, the stretching spring 16 will be stretched by the shaking of the sieve plate 17. In this step, the rotation of the eccentric wheel 14 can drive the sieve plate 17 to screen the raw materials required for rubber products, so that the raw materials can fall onto the extruder body 1 The raw materials inside are of the same specification, so as to prevent uneven material flow during the extrusion of raw materials due to different sizes, making it difficult to maintain stable extrusion speed and extrusion volume, resulting in unstable size of the extruded rubber semi-finished products, and even shape deviation, affecting the quality of the finished rubber products. When working, you can first hold the middle of the pull plate 25 and pull it to drive the pull rod 21 to slide in the middle of the hollow sleeve 2. The sliding of the pull rod 21 will cause the scraper 22 to drive the raw materials on the surface of the screen plate 17 to move. At the same time, the support 23 and the brush plate 24 will move with the movement of the scraper 22, so that the surface of the screen plate 17 can be cleaned. In this step, the scraper 22 can push the raw materials on the surface of the screen plate 17, so that unqualified The raw materials are collected in one place. The role of the brush plate 24 is that when the size of the raw materials is consistent with the filter holes on the sieve plate 17, the sieve plate 17 is likely to be blocked, thereby affecting the sieve plate 17 from screening the raw materials. At this time, the brush plate 24 can effectively reduce the occurrence of such situations. The hollow sleeve 2 can provide a certain supporting force for the pull rod 21 to enhance the stability of the pull rod 21 when sliding. When working, the cross support frame 31 plays a role in supporting the second rotating shaft 32. When the fan 3 is needed to work, the second rotating shaft 32 can be rotated in the middle of the cross support frame 31 first, and the rotation of the second rotating shaft 32 will drive the fan blades 33 to rotate, thereby forming a certain suction force. This step is As raw materials are easily contaminated with dust during transportation and storage, and dust easily affects the quality of rubber products, when the screen plate 17 is moved up and down to screen the raw materials, dust will be raised. At this time, the dust can be adsorbed by the fan 3, thereby reducing the amount of dust in the raw materials, thereby improving the quality of the finished products produced by the extruder body 1. During operation, when the brush plate 24 moves to a certain position, the tamping column 4 will support the baffle 41. At this time, the baffle 41 will be forced to expand outward due to the influence of tension and the action of the hinge 42, so that the raw materials brought out by the scraper 22 can be smoothly cleared out of the discharge box 11. In this step, the tamping column 4 and the baffle 41 are opened, and the scraper 22 can be used to clean the raw materials out of the outside, thereby preventing unqualified raw materials from accumulating on the surface of the screen plate 17.It is easy to affect the screening work of the subsequent raw materials by the sieve plate 17. When working, the fan 3 will generate a certain amount of noise. At this time, the noise will flow to the sound-absorbing shutter 5 with the wind force. At this time, the noise will produce friction and interference with the window leaf 51, thereby reducing the intensity of the noise. This step can reduce the transmission intensity and noise pollution of noise through the mutual cooperation of the sound-absorbing shutter 5 and the window leaf 51, thereby providing a better working environment for the staff. When working, the raw materials cleaned by the scraper 22 will eventually fall into the collection box 6 through the baffle 41. This step can collect the cleaned raw materials uniformly through the opening of the collection box 6, thereby preventing the raw materials from being easily scattered when they are cleaned out, resulting in the need for secondary cleaning. When working, the arc-shaped limit plate 7 can play the role of supporting the servo motor 13. This step can improve the stability of the servo motor 13 through the arc-shaped limit plate 7, thereby preventing the servo motor 13 from easily shaking during work and affecting the screening efficiency of the sieve plate 17.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An extruder for rubber products, comprising an extruder body (1); a feed box (11) is connected to the middle of the extruder body (1); the characteristics are: A first rotating shaft (12) is connected to the middle of the material discharge box (11); a servo motor (13) is connected to the end of the first rotating shaft (12); a plurality of eccentric wheels (14) are fixedly connected to the middle of the first rotating shaft (12); a plurality of rectangular notches (15) are provided on the inner walls of both sides of the extruder body (1); a plurality of tension springs (16) are connected to the middle of the rectangular notches (15); and a screen plate (17) is connected to the ends of the tension springs (16).
2. The rubber product extruder according to claim 1, characterized in that: The side of the material discharge box (11) is fixedly connected to a plurality of hollow sleeves (2); the middle of each hollow sleeve (2) is slidably connected to a pull rod (21); one end of each pull rod (21) is fixedly connected to a scraper (22); the middle of each scraper (22) is fixedly connected to a plurality of pillars (23); the ends of each pillar (23) are fixedly connected to a brush plate (24); and the other end of each pull rod (21) is fixedly connected to a pull plate (25).
3. The rubber product extruder according to claim 1, characterized in that: Both sides of the material discharge box (11) are connected to a fan (3); a cross support frame (31) is fixedly connected to the middle of the fan (3); a second rotating shaft (32) is rotatably connected to the middle of the cross support frame (31); and a plurality of fan blades (33) are fixedly connected to the middle of the second rotating shaft (32).
4. The rubber product extruder according to claim 2, characterized in that: A tamping column (4) is fixedly connected to the middle of the brush plate (24); a baffle (41) is hingedly connected to the side of the material discharge box (11); and a plurality of combination leaves (42) are connected to the side of the baffle (41).
5. The rubber product extruder according to claim 1, characterized in that: Both sides of the material discharge box (11) are connected to sound-absorbing shutters (5); and the middle of the sound-absorbing shutters (5) are connected to multiple groups of window leaves (51).
6. The rubber product extruder according to claim 1, characterized in that: One side of the material discharge box (11) is connected to a collection box (6).
7. The rubber product extruder according to claim 1, characterized in that: An arc-shaped limiting plate (7) is fixedly connected to one side of the material discharge box (11).