Radiation type non-pneumatic tire forming device

By designing a radiation-type non-pneumatic tire forming device, the precise bonding and uniform distribution of the support body is achieved by using components such as the base, inner positioning ring and outer positioning ring, the problem of difficult to ensure uniform quality of tires and low production efficiency in the prior art is solved, and an efficient and uniform tire forming process is achieved.

CN222792848UActive Publication Date: 2025-04-25SHANDONG LINGLONG TIRE CO LTD
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Patent Information

Application Number
CN202421386809.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-25
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing non-pneumatic tire forming devices have problems such as difficulty in ensuring quality uniformity and low production efficiency during the production process, resulting in uneven tire structure, poor overall performance, and not conducive to large-scale production.

Method used

A radiation-type non-pneumatic tire forming device is designed to achieve precise bonding and uniform distribution of the support body through the combination of components such as the base, inner positioning ring and outer positioning ring, ensuring the synchronous bonding of the rim and the tread ring.

Benefits of technology

It realizes uniform distribution and precise bonding of the support body, improves the overall load-bearing capacity and service life of the tire, simplifies the device structure and assembly process, improves production efficiency, and is suitable for large-scale promotion and application.

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Abstract

The utility model belongs to the technical field of tire forming devices, and particularly relates to a radial type non-pneumatic tire forming device which comprises a rim, and a wedge-shaped groove is formed in the rim. The base, the inner positioning ring, the outer positioning ring and other parts can be integrally formed, when the outer wedge block moves to the final position along the inner wedge block, the two ends of the outer wedge block abut against the outer circular truncated cone and the inner wedge block respectively, meanwhile, the outer positioning ring can exert certain pressure on the supporting body, and the outer ring boss ring is clamped into the outer through groove; the support bodies can be uniformly aligned to specific parts of a rim and a tread ring in batches, the two end parts can be effectively and firmly jointed with the rim and the tread ring, the support bodies have certain prestress after being pasted, the prepared non-pneumatic tire support body structure is high in supporting performance, a vehicle can stably run in a high-speed state, and the service life of the vehicle is prolonged. The device is simple in structural form, high in assembly efficiency, convenient and feasible in preparation process, and suitable for large-scale popularization and application, and tire forming is quicker.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire molding devices, in particular to a radial non-pneumatic tire molding device. Background Art

[0002] The non-pneumatic tire uses elastic fillers or supports to replace the "air bag" structure of the traditional pneumatic tire, which is made of a composite of a skeleton material and a rubber laminated layer, to play the role of bearing, buffering and vibration reduction, and providing force. While in normal use, it avoids the safety hazards caused by air pressure loss or tire blowout during driving. However, non-pneumatic tires also have certain defects. The elastic support body is the main force-bearing structure of the tire. The uneven distribution will cause the phenomenon of uneven stiffness and ground stress during the rolling process of the tire, which will accelerate the wear of the tire body and reduce the service life of the tire. In the prior art, most of the support bodies need to be bonded to the rim and tread ring manually, so that the alignment of the processed tire has a certain deviation, and it is impossible to ensure that the support body and the rim and tread ring are bonded together synchronously. In addition, the large number of support bodies attached to the rim and tread ring have low precision in the circumferential direction, which makes the structure of the processed non-pneumatic tire uneven and the overall performance poor. In addition, when the bonding quality is poor, it is easy to cause bonding failure, which makes the support body very easy to fall off the rim and tread ring. Therefore, the uniformity of tire quality is difficult to ensure, the production efficiency is low, and it is not conducive to the mass production of tires. Utility Model Content

[0003] The utility model aims to provide a radial non-pneumatic tire forming device, which solves the problems that the uniformity of tire quality is difficult to ensure, the production efficiency is low, and it is not conducive to mass production of tires.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a radial non-pneumatic tire forming device, comprising a rim, a wedge-shaped groove is arranged on the rim, a tread ring is arranged on the outer side of the rim, a base is arranged on the outer side of the tread ring, the base comprises an outer truncated cone, an inner truncated cone is fixedly connected to the inner side of the outer truncated cone, a through groove is arranged at the bottom of the inner truncated cone, an inner through groove and an outer through groove are arranged at the bottom of the through groove, an inner positioning ring is arranged between the rim and the tread ring, the inner positioning ring comprises an inner partition, The inner partition is in contact with the inner cone, and the upper end of the inner partition is fixedly connected with an inner connecting part, and the upper end of the inner connecting part is provided with an inner wedge block, and an outer positioning ring is provided between the inner positioning ring and the tread ring, and the outer positioning ring includes an outer partition, and the outer partition is in contact with the inner cone, and the upper end of the outer partition is fixedly connected with an outer connecting part, and the edge of the outer connecting part is provided with an embedded clamping protrusion, and the lower end of the embedded clamping protrusion is fixedly connected with an outer wedge block, and the outer wedge block is slidably connected with the inner wedge block, and the lower surface of the outer wedge block is provided with a matching groove.

[0005] Preferably, a support body is fixedly connected to the outer side of the rim, and the support body is fixedly connected to the tread ring. The rim and the tread ring are connected by providing the support body.

[0006] Preferably, the inner cone contacts the wheel rim, and the outer cone contacts the tread ring. The wheel rim and the tread ring are supported by providing the inner cone and the outer cone.

[0007] Preferably, the lower end of the inner partition is fixedly connected with an inner ring boss, and the inner ring boss is slidably connected to the inner through groove. The inner partition is limited by arranging the inner ring boss and the inner through groove to cooperate.

[0008] Preferably, the lower end of the outer partition is fixedly connected with an outer ring boss, and the outer ring boss is slidably connected to the outer through groove. The outer partition is limited by arranging the outer ring boss and the outer through groove to cooperate.

[0009] Preferably, a matching boss is provided at the upper end of the inner wedge block, and the matching boss is slidably connected to the matching groove. The inner wedge block and the outer wedge block are connected by providing the matching boss and the matching groove.

[0010] The beneficial effects of the utility model are as follows:

[0011] The utility model can be integrally formed through the base, the inner positioning ring and the outer positioning ring and other components. When the outer wedge block moves to the final position along the inner wedge block, the two ends respectively abut against the outer cone and the inner wedge block, and at the same time the outer positioning ring can give a certain pressure to the support body, and the outer ring boss ring is clamped into the outer through groove, so that the support body can be evenly aligned to the specific parts of the rim and the tread ring in batches, and the two ends can be effectively and firmly engaged with the rim and the tread ring. The support body has a certain prestress after pasting. The prepared non-inflatable tire support body structure has strong supporting performance, and the vehicle can run smoothly at a high speed. The device structure is simple, the assembly efficiency is high, the preparation process is convenient and easy, and the tire molding is faster, which is suitable for large-scale promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0013] Figure 2 For this utility model Figure 1 A top view of

[0014] Figure 3 For this utility model Figure 1 Schematic diagram of the wheel rim;

[0015] Figure 4 For this utility model Figure 1 Schematic diagram of the tread ring in FIG.

[0016] Figure 5 For this utility model Figure 1 Schematic diagram of the base in;

[0017] Figure 6 For this utility model Figure 1 Schematic diagram of the inner positioning ring in FIG.

[0018] Figure 7 For this utility model Figure 1 Schematic diagram of the outer positioning ring in;

[0019] Figure 8 For this utility model Figure 7 Schematic diagram of the local structure in;

[0020] Fig. 9 For this utility model Figure 1 Schematic diagram of the inner wedge in .

[0021] In the figure: 1, rim; 11, wedge-shaped groove; 2, tread ring; 3, support body; 4, base; 41, through groove; 42, inner cone; 43, outer cone; 411, inner through groove; 412, outer through groove; 5, inner positioning ring; 51, inner partition; 511, inner ring boss; 52, inner connecting part; 6, outer positioning ring; 61, outer partition; 611, outer ring boss; 62, outer connecting part; 621, embedded clamping convex; 7, inner wedge block; 71, matching boss; 8, outer wedge block; 81, matching groove. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 9 A radial non-pneumatic tire forming device includes a rim 1, a wedge-shaped groove 11 is provided on the rim 1, a tread ring 2 is provided on the outer side of the rim 1, a support body 3 is fixedly connected to the outer side of the rim 1, the support body 3 and the tread ring 2 are fixedly connected, the rim 1 and the tread ring 2 are connected by setting the support body 3, a base 4 is provided on the outer side of the tread ring 2, the base 4 includes an outer cone 43, an inner cone 42 is fixedly connected inside the outer cone 43, the inner cone 42 contacts the rim 1, and the outer cone 43 contacts the tread ring 2, the rim 1 and the tread ring 2 are supported by setting the inner cone 42 and the outer cone 43, a through groove 41 is provided at the bottom of the inner cone 42, and an inner through groove 411 and an outer through groove 412 are provided at the bottom of the through groove 41.

[0024] See also Figure 1 , Figure 6 An inner positioning ring 5 is arranged between the rim 1 and the tread ring 2, and the inner positioning ring 5 includes an inner partition plate 51, and the inner partition plate 51 contacts the inner circular cone 42. The lower end of the inner partition plate 51 is fixedly connected with an inner ring boss 511, and the inner ring boss 511 is slidably connected to the inner through groove 411, and the inner partition plate 51 is limited by the inner ring boss 511 and the inner through groove 411. The upper end of the inner partition plate 51 is fixedly connected with an inner connecting portion 52, and the upper end of the inner connecting portion 52 is provided with an inner wedge block 7. An outer positioning ring 6 is arranged between the inner positioning ring 5 and the tread ring 2, and the outer positioning ring 6 includes an outer partition plate 61, and the outer partition plate 61 contacts the inner circular cone 42. The lower end of the outer partition plate 61 is fixedly connected with an outer ring boss 611, and the outer ring boss 611 is slidably connected to the outer through groove 412, and the outer partition plate 61 is limited by the outer ring boss 611 and the outer through groove 412.

[0025] See also Figure 7-Figure 8 The upper end of the outer partition 61 is fixedly connected with the outer connecting part 62, and the edge of the outer connecting part 62 is provided with an embedded card protrusion 621, and the lower end of the embedded card protrusion 621 is fixedly connected with the outer wedge block 8, the outer wedge block 8 and the inner wedge block 7 are slidably connected, and the lower surface of the outer wedge block 8 is provided with a matching groove 81, and the upper end of the inner wedge block 7 is provided with a matching boss 71, and the matching boss 71 and the matching groove 81 are slidably connected. By setting the matching boss 71 and the matching groove 81, the inner wedge block 7 and the outer wedge block 8 are connected.

[0026] The specific implementation process of the utility model is as follows: the pre-glued rim 1 and tread ring 2 are arranged in place, the inner side of the glued support body 3 is installed in the wedge-shaped groove 11, and the inner ring boss 511 is sleeved on the outer peripheral surface of the rim 1. The inner ring boss 511 is passed through the support body 3 and inserted into the inner through groove 411 one by one to ensure that the support body 3 is accurately bonded to the rim 1. Then the outer wedge block 8 slides along the inner wedge block 7 to drive the outer positioning ring 6 to approach the tread ring 2, and finally slides into the outer through groove 412, and the embedded clamping protrusion 621 is tightly attached to the outer cylindrical table 43. The outer positioning ring 6 pushes multiple support bodies 3 at a time, so that the annular array distribution of each support body 3 is consistent with the spacing of the tread ring 2 and the force is uniform. The inner positioning ring 5 and the outer positioning ring 6 respectively give a certain abutment force to the inner end face and the outer end face of the support body 3, so as to achieve effective bonding between the two end faces of the support body 3 and the rim 1 and the tread ring 2 and make the support body 3 have a certain prestress. A certain prestress is conducive to improving the overall load-bearing capacity of the tire. The shapes of the inner through grooves 411 and the outer through grooves 412 arranged on the base 4 are consistent with the inner ring bosses 511 and 512. The shape of the outer ring boss 611 is adapted so that the inner positioning ring 5 and the outer positioning ring 6 do not rotate in the circumferential direction, the through groove 41 is not in direct contact with the ground, and there is a certain distance between them. The height of the inner ring boss 511 and the outer ring boss 611 can be greater than, equal to, or less than the depth of the through groove 41. The raised height of the outer cone 43 is greater than the axial length of the support body 3 to facilitate the outer connecting portion 62 to overlap the outer cone 43 without interfering with the shaping of the support body 3. When the outer wedge block 8 slides along the inner wedge block 7 to drive the outer positioning ring 6 to move to one side of the tread ring 2, the outer ring boss 611 is not in direct contact with the plane where the through groove 41 is located. The support body 3 passes through the inner positioning ring 5 and is inserted into the rim 1. After the inner positioning ring 5 is arranged close to the rim 1, it is completely fixed in the circumferential direction and the radial direction. The inner end face of the support body 3 is positioned in the radial direction together. A plurality of outer positioning rings 6 together constitute an annular structure with the axis of the base 4 as the center of the circle. The outer positioning rings 6 can be pushed sequentially or simultaneously to achieve the bonding of the support body 3 and the tread ring 2. The support body 3 is pre-placed one by one on the inner partition 51 and the outer partition 61 before the outer positioning ring 6 approaches the tread ring 2. In order to ensure the uniformity of bonding and the stability of assembly of the support body 3, when the outer wedge block 8 moves to the final position, the shapes of the gaps between the inner partitions 51 and the gaps between the outer partitions 61 match the support body 3, and a matching groove 81 matching the matching boss 71 is provided at the bottom of the outer wedge block 8, and an opening matching the size of the through hole on the outer connecting part 62 is provided at the upper part, which can conveniently control the positioning movement of the outer positioning ring 6 along the inner positioning ring 5, thereby avoiding the misaligned rotation of the support body 3 inserted therein, resulting in loosening and bonding failure.In addition, the outer wedge block 8 can start to move and extrude the support body 3 at the middle part of the inner wedge block 7, the inner positioning ring 5 is fixedly connected to the inner wedge block 7, the outer positioning ring 6 is fixedly connected to the outer wedge block 8, the inner positioning ring 5 and the inner wedge block 7 as well as the outer positioning ring 6 and the outer wedge block 8 can be connected by welding, one-piece molding, bonding or fixing with fixing parts, and the fixing parts can be rivets, screws, etc. When the bolt connection method is adopted, the bolts are threadedly engaged through the through holes opened in the positioning ring and the threaded holes opened in the wedge block.

[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A radial non-pneumatic tire forming device, comprising a rim (1), characterized in that: The wheel rim (1) is provided with a wedge-shaped groove (11), the outer side of the wheel rim (1) is provided with a tread ring (2), the outer side of the tread ring (2) is provided with a base (4), the base (4) comprises an outer truncated cone (43), the inner side of the outer truncated cone (43) is fixedly connected with an inner truncated cone (42), the bottom of the inner truncated cone (42) is provided with a through groove (41), the bottom of the through groove (41) is provided with an inner through groove (411) and an outer through groove (412), an inner positioning ring (5) is provided between the wheel rim (1) and the tread ring (2), the inner positioning ring (5) comprises an inner partition (51), the inner partition (51) is in contact with the inner truncated cone (42), the inner partition (51) is in contact with the inner truncated cone (42), and the inner partition (51) is in contact with the inner truncated cone (42). ) is fixedly connected to the upper end of the inner connecting portion (52), the upper end of the inner connecting portion (52) is provided with an inner wedge block (7), an outer positioning ring (6) is provided between the inner positioning ring (5) and the tread ring (2), the outer positioning ring (6) comprises an outer partition (61), the outer partition (61) is in contact with the inner cone (42), the upper end of the outer partition (61) is fixedly connected to the outer connecting portion (62), the edge of the outer connecting portion (62) is provided with an embedded clamping protrusion (621), the lower end of the embedded clamping protrusion (621) is fixedly connected to the outer wedge block (8), the outer wedge block (8) and the inner wedge block (7) are slidably connected, and the lower surface of the outer wedge block (8) is provided with a matching groove (81).

2. A radial non-pneumatic tire forming device according to claim 1, characterized in that: A support body (3) is fixedly connected to the outer side of the rim (1), and the support body (3) and the tread ring (2) are fixedly connected.

3. A radial non-pneumatic tire forming device according to claim 1, characterized in that: The inner cone (42) contacts the rim (1), and the outer cone (43) contacts the tread ring (2).

4. A radial non-pneumatic tire forming device according to claim 1, characterized in that: An inner ring boss (511) is fixedly connected to the lower end of the inner partition plate (51), and the inner ring boss (511) is slidably connected to the inner through groove (411).

5. The radial non-pneumatic tire forming device according to claim 1, characterized in that: The lower end of the outer partition plate (61) is fixedly connected with an outer ring boss (611), and the outer ring boss (611) is slidably connected to the outer through groove (412).

6. The radial non-pneumatic tire forming device according to claim 1, characterized in that: The upper end of the inner wedge block (7) is provided with a matching boss (71), and the matching boss (71) and the matching groove (81) are slidably connected.