Full-automatic aerial fog filling machine with protection structure

Abstract

The utility model discloses a full-automatic aerial fog filling machine with a protective structure, which comprises a filling mechanism, the filling mechanism comprises a conveyor, an assembling frame and a filling head, and the protective mechanism is arranged on the surface of the conveyor; the protection mechanism comprises a protection shell, closed air cylinders are fixed to the two sides of the surface of the protection shell correspondingly, a baffle is fixed to one end of each closed air cylinder, an exhaust fan is fixed to the top of the assembly frame, one end of the exhaust fan communicates with a treatment box, a filter plate is arranged in the treatment box, and the surface of the treatment box communicates with a first flow dividing pipe. And one end of the first flow dividing pipe penetrates through the protective shell and communicates with a corrugated pipe, the bottom of the corrugated pipe communicates with a first air suction shell, and the first air suction shell is fixedly connected with the surface of the filling head. The aerial fog filling machine has the advantage that gas protection can be carried out in the filling process, and the problem that harmful gas is likely to overflow in the filling process of an existing aerial fog filling machine is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of aerosol filling machines, in particular to a full-automatic aerosol filling machine with a protective structure. Background Art

[0002] Aerosol filling machine is a kind of filling equipment for industrial processing. It can fill gas, liquefied gas, gas-liquid mixture and other raw materials. It has the advantages of smooth filling, fast speed and suitable for large-scale processing. Aerosol filling machine is generally used in cosmetics, pesticides, food processing and other fields. Aerosol filling machine has a wide range of applications and broad market prospects. It is a reliable production machine.

[0003] During the aerosol filling process, the liquid raw materials are prone to decompose into toxic gases, which are easy to drift to the surrounding work area. However, some existing automatic aerosol filling machines are difficult to provide targeted protection against the gases, which makes it easy for harmful gases to affect the health of workers. Utility Model Content

[0004] The utility model aims to provide a fully automatic aerosol filling machine with a protective structure, which has the advantage of being able to perform gas protection during the filling process and solves the problem that harmful gases are easily overflowed during the filling process of the current aerosol filling machine.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic aerosol filling machine with a protective structure, comprising a filling mechanism, the filling mechanism comprising a conveyor, an assembly frame and a filling head, the conveyor surface is provided with a protective mechanism;

[0006] The protective mechanism includes a protective shell, closed cylinders are fixed on both sides of the surface of the protective shell, a baffle is fixed at one end of the closed cylinder, an exhaust fan is fixed on the top of the assembly frame, one end of the exhaust fan is connected to a processing box, a filter plate is arranged inside the processing box, a first diverter pipe is connected to the surface of the processing box, one end of the first diverter pipe passes through the protective shell and is connected to a bellows, the bottom of the bellows is connected to a first suction shell, the first suction shell is fixedly connected to the surface of the filling head, the surface of the first diverter pipe is connected to a second diverter pipe, and the surface of the second diverter pipe is connected to a second suction shell.

[0007] As a preferred fully automatic aerosol filling machine with a protective structure of the utility model, a mounting frame is fixed on the surface of the conveyor, a filling cylinder is fixed on the surface of the conveyor, the surface of the filling cylinder is fixedly connected to the assembly frame, the assembly frame is fixedly connected to the surface of the protective shell, a movable frame is fixed on the top of the filling cylinder, the surface of the movable frame is fixedly connected to the surface of the filling head, and one end of the filling head is connected to an external storage device through a hose.

[0008] As a preferred fully automatic aerosol filling machine with a protective structure of the utility model, a filter screen is arranged on the front side of the filter plate, a cleaning door is slidably connected to the surface of the processing box, the cross-section of the cleaning door is arranged in a T-shaped structure, a plurality of limit plates are fixed to the inner wall of the processing box, and the limit plates are detachably connected to the filter screen and the filter plate by bolts.

[0009] As a preferred fully automatic aerosol filling machine with a protective structure of the utility model, a plurality of sealing sleeves are embedded and fixed on the surface of the protective shell, a sealing ring is fixed on the surface of the sealing sleeve, and the sealing ring is slidably connected to the surface of the filling head.

[0010] As a preferred embodiment of the fully automatic aerosol filling machine with a protective structure of the utility model, two guide plates are fixed to the inner wall of the protective shell, and the baffle is slidably connected to the surface of the guide plates.

[0011] As a preferred fully automatic aerosol filling machine with a protective structure of the utility model, the number of the filter plates is two, the filter plate on the front side is an activated carbon filter component, and the filter plate on the rear side is a HEPA filter component.

[0012] As a preferred embodiment of the fully automatic aerosol filling machine with a protective structure of the utility model, a controller is provided on one side of the conveyor.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model arranges the protection mechanism so that the harmful gas generated in the filling process can be collected and filtered. During the filling process, the conveyor conveys the filling bottle to the bottom of the filling head, and then starts the closing cylinder to move the baffle downward, so that the two sides of the protection shell are in a closed state, so that the harmful gas during the filling is not easy to drift outward, and then the filling head moves downward, and at this time the first suction shell will move with the filling head, and the bellows will be extended and retracted to ensure the normal activity of the first suction shell. When the filling head is filling, the exhaust fan is in a working state, so that the harmful gas overflowing during the filling can be directly absorbed by the first suction shell, and then introduced into the interior of the treatment box by the first shunt pipe, and filtered by the filter plate, so as to prevent the harmful gas from drifting around, so that the harmful gas is not easy to cause harm to the health of the staff, and the second shunt pipe can draw air into the second suction shell, so that the harmful gas partially drifting to the bottom during filling can be effectively absorbed by the second suction shell, further improving the protection effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a three-dimensional structural schematic diagram of the filling mechanism in the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the protection mechanism in the utility model;

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the protection mechanism in the utility model;

[0019] Figure 5 It is a partial cross-sectional structural diagram of the protection mechanism in the utility model;

[0020] Figure 6 For this utility model Figure 3 A in the figure is an enlarged structural diagram.

[0021] In the figure: 1. filling mechanism; 101. mounting frame; 102. conveyor; 103. filling cylinder; 104. filling head; 105. assembly frame; 106. movable frame; 2. protection mechanism; 201. protection shell; 202. closed cylinder; 203. baffle; 204. exhaust fan; 205. processing box; 206. first shunt pipe; 207. bellows; 208. first suction shell; 209. second suction shell; 210. second shunt pipe; 211. filter plate; 212. filter screen; 213. limit plate; 214. cleaning door; 215. sealing sleeve; 216. sealing ring; 217. guide plate; 3. controller. DETAILED DESCRIPTION

[0022] See also Figure 1-Figure 6 , a fully automatic aerosol filling machine with a protective structure, comprising a filling mechanism 1, the filling mechanism 1 comprising a conveyor 102, an assembly frame 105 and a filling head 104, and a protective mechanism 2 is arranged on the surface of the conveyor 102;

[0023] The filling mechanism 1 is used for filling, and the protection mechanism 2 enables the harmful gases generated during the filling process to be collected and filtered.

[0024] The protection mechanism 2 includes a protection shell 201, which is fixed to the top of the conveyor 102. Closed cylinders 202 are fixed on both sides of the surface of the protection shell 201. A baffle 203 is fixed at one end of the closed cylinder 202. The baffle 203 is arranged in an L-shaped structure. An exhaust fan 204 is fixed on the top of the assembly frame 105. One end of the exhaust fan 204 is connected to a processing box 205. A filter plate 211 is arranged inside the processing box 205. The surface of the processing box 205 is connected to a first shunt pipe 206. One end of the first shunt pipe 206 passes through the protection shell 201 and is connected to a bellows 207. The bottom of the bellows 207 is connected to a first suction shell 208. The first suction shell 208 is fixedly connected to the surface of the filling head 104. The surface of the first shunt pipe 206 is connected to a second shunt pipe 210. The surface of the second shunt pipe 210 is connected to a second suction shell 209. The second suction shell 209 is embedded and fixed below the surface of the protection shell 201.

[0025] During the filling process, the conveyor 102 conveys the filled bottles to the bottom of the filling head 104, and then the closing cylinder 202 is started to move the baffle 203 downward, so that both sides of the protective shell 201 are closed, so that the harmful gas during filling is not easy to drift outward, and then the filling head 104 moves downward, and at this time the first suction shell 208 will move with the filling head 104, and the bellows 207 will be extended to ensure the normal movement of the first suction shell 208. When the filling head 104 is filling, the exhaust fan 204 It will be in working state, so that the harmful gas overflowing during filling can be directly absorbed by the first suction shell 208, and then introduced into the processing box 205 by the first diversion pipe 206, and filtered by the filter plate 211, so as to prevent the harmful gas from drifting around and making it difficult for the harmful gas to cause harm to the health of the workers. The second diversion pipe 210 can draw air into the second suction shell 209, so that some of the harmful gases drifting to the bottom during filling can be effectively absorbed by the second suction shell 209, thereby further improving the protection effect of the device.

[0026] Furthermore, a mounting frame 101 is fixed on the surface of the conveyor 102, a filling cylinder 103 is fixed on the surface of the conveyor 102, the surface of the filling cylinder 103 is fixedly connected to the assembly frame 105, the assembly frame 105 is fixedly connected to the surface of the protective shell 201, a movable frame 106 is fixed on the top of the filling cylinder 103, the surface of the movable frame 106 is fixedly connected to the surface of the filling head 104, and one end of the filling head 104 is connected to an external storage device through a hose;

[0027] The conveyor 102 is used to convey the filling bottles. When the filling cylinder 103 is started, it can drive the movable frame 106 to move downward, so that the filling head 104 can enter the filling bottle and fill it through the external storage device.

[0028] Furthermore, a filter screen 212 is provided on the front side of the filter plate 211, a cleaning door 214 is slidably connected to the surface of the processing box 205, and the cross section of the cleaning door 214 is T-shaped. A plurality of limit plates 213 are fixed to the inner wall of the processing box 205, and the limit plates 213 are detachably connected to the filter screen 212 and the filter plate 211 by bolts;

[0029] The filter 212 can filter and block dust and impurities in the air, and the setting of the cleaning door 214 allows the operator to open the cleaning door 214 to clean and replace the filter 212 and the filter plate 211. At the same time, the setting of the limit plate 213 allows the limit plate 213 to release the limit on the filter 212 and the filter plate 211 by removing the bolts, thereby ensuring that they can be taken out normally.

[0030] Furthermore, a plurality of sealing sleeves 215 are embedded and fixed on the surface of the protective shell 201, and a sealing ring 216 is fixed on the surface of the sealing sleeve 215, and the sealing ring 216 is slidably connected to the surface of the filling head 104;

[0031] The combination of the sealing sleeve 215 and the sealing ring 216 enables the filling head 104 to obtain a sealing effect when it is moving, so that harmful gases are not easily leaked through the connection between the filling head 104 and the protective shell 201.

[0032] Furthermore, two guide plates 217 are fixed to the inner wall of the protective shell 201, and the baffle 203 is slidably connected to the surface of the guide plates 217;

[0033] When the baffle 203 slides downward, the surface of the baffle 203 can slide with the surface of the guide plate 217, so that the baffle 203 can obtain a guiding effect.

[0034] Furthermore, there are two filter plates 211, the front filter plate 211 is an activated carbon filter component, and the rear filter plate 211 is a HEPA filter component;

[0035] The porous structure of activated carbon can absorb small particulate matter, especially those gaseous pollutants that the HEPA filter component cannot effectively capture. The HEPA filter component can intercept at least 99.97% of particles larger than 0.3 microns, which is a very effective means of removing suspended particles. It is set on the back side of the activated carbon filter component to further improve the filtering effect of harmful gases.

[0036] Furthermore, a controller 3 is provided on one side of the conveyor 102, and the controller 3 is electrically connected to the conveyor 102, the filling cylinder 103, the sealing cylinder 202, and the exhaust fan 204;

[0037] The operator can operate multiple devices through the controller 3.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic aerosol filling machine with a protective structure, comprising a filling mechanism (1), wherein the filling mechanism (1) comprises a conveyor (102), an assembly frame (105) and a filling head (104), characterized in that: A protective mechanism (2) is provided on the surface of the conveyor (102); The protection mechanism (2) comprises a protection shell (201), closed cylinders (202) are fixed on both sides of the surface of the protection shell (201), a baffle (203) is fixed at one end of the closed cylinder (202), an exhaust fan (204) is fixed on the top of the assembly frame (105), one end of the exhaust fan (204) is connected to a processing box (205), a filter plate (211) is arranged inside the processing box (205), and the surface of the processing box (205) is connected to A first shunt pipe (206) is provided, one end of the first shunt pipe (206) passes through the protective shell (201) and is connected to a bellows (207), the bottom of the bellows (207) is connected to a first air suction shell (208), the first air suction shell (208) is fixedly connected to the surface of the filling head (104), the surface of the first shunt pipe (206) is connected to a second shunt pipe (210), and the surface of the second shunt pipe (210) is connected to a second air suction shell (209).

2. The fully automatic aerosol filling machine with a protective structure according to claim 1, characterized in that: A mounting frame (101) is fixed on the surface of the conveyor (102), a filling cylinder (103) is fixed on the surface of the conveyor (102), the surface of the filling cylinder (103) is fixedly connected to an assembly frame (105), the assembly frame (105) is fixedly connected to the surface of the protective shell (201), a movable frame (106) is fixed on the top of the filling cylinder (103), the surface of the movable frame (106) is fixedly connected to the surface of a filling head (104), and one end of the filling head (104) is connected to an external storage device through a hose.

3. The fully automatic aerosol filling machine with a protective structure according to claim 1 is characterized in that: A filter screen (212) is arranged at the front side of the filter plate (211); a cleaning door (214) is slidably connected to the surface of the processing box (205); the cross section of the cleaning door (214) is arranged in a T-shaped structure; a plurality of limit plates (213) are fixed to the inner wall of the processing box (205); the limit plates (213) are detachably connected to the filter screen (212) and the filter plate (211) by bolts.

4. The fully automatic aerosol filling machine with a protective structure according to claim 1, characterized in that: A plurality of sealing sleeves (215) are embedded and fixed on the surface of the protective shell (201), a sealing ring (216) is fixed on the surface of the sealing sleeve (215), and the sealing ring (216) is slidably connected to the surface of the filling head (104).

5. The fully automatic aerosol filling machine with a protective structure according to claim 1, characterized in that: Two guide plates (217) are fixed to the inner wall of the protective shell (201), and the baffle plate (203) is slidably connected to the surface of the guide plates (217).

6. The fully automatic aerosol filling machine with a protective structure according to claim 1, characterized in that: There are two filter plates (211), the front filter plate (211) is an activated carbon filter component, and the rear filter plate (211) is a HEPA filter component.

7. The fully automatic aerosol filling machine with a protective structure according to claim 1, characterized in that: A controller (3) is provided on one side of the conveyor (102).

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