67results about "Skinless sausage making" patented technology

In a method for the manufacture of frankfurters, hot dogs and other skinless sausage products, a meat emulsion is extruded onto a flexible conveyor belt which is then conveyed through a tube whose internal diameter is equal to the desired diameter of the sausage product plus twice the thickness of the conveyor belt. In a camming type process, the conveyor belt is caused, upon its entry into the tube, to temporarily form a cylinder containing the meat emulsion. The temporary belt cylinder together with the surrounded meat emulsion extrudate is then conveyed through an ultrasonic waveform generator to cook an outer layer of the meat emulsion. The outer layer may be part of the meat emulsion or a thermoset gelling material deposited on the extruded meat emulsion. At the exit end of the tube, the conveyor belt naturally opens under internal stresses from its cylindrical shape to a flattened belt. The at least partially cooked sausage is then removed from the belt for further processing or packaging. The conveyor belt acts as a temporary skin to hold the meat emulsion during its ultrasonic processing.

An apparatus for encasing material in continuous roll stock netting is described. The apparatus has a product horn axially aligned with and diametrically opposed to a mandrel over which continuous roll stock netting has been placed. The mandrel is movable into a passageway between two gates and the netting is engaged by a set of claws, after which the mandrel retracts. A set of claws holds the netting open as a ram pushes the material through the product horn into the open netting. The first gate gathers the open end of the netting for closure by a clipper. The second gate gathers the netting and a set of adjustable clamps retracts the netting, pulling the netting tightly over the material. A second clipper clips and severs the gathered netting to enclose the material in the netting.

A device for filling tubular casings with edible material is disclosed. The device includes a tube upon which the casing can be shirred onto, a tube inlet, a tube outlet and tube support means. The support means allows the device to be supported for the manual insertion of edible material into the tube inlet and furthermore the manual forcing of this edible material through the tube and out of the tube outlet.

Process and machine for packing pasty, liquid or semiliquid products comprising: nonstop feeding two sheets (1, 2) sandwiching ducts (3) ending in nozzles (4) feeding pasty, liquid or semiliquid products to be packed (M); nonstop longitudinally sealing the said sheets (1, 2) through longitudinal continuous beads (5) adjacent to the said continuous sleeves (6); forming through the said longitudinal sealing narrowings arranged at intervals longitudinally regular in the said sleeves (6) making possible the passage of the said ducts (3) and defining in the sleeves (6) long, wide lengths (8) and short narrow lengths (9); nonstop injecting with nozzles (4) material (M) within the said sleeves (6) which are inflated forming units (28) of material (M) with prior pressure closing of a narrow length (9) each sleeve advanced to each nozzle (4) while the sheets (1, 2) are moving forwards, and pressure closing and transversally sealing at regular intervals the said sleeves (6) filled with material (M).

Based on a conventional installation including a stuffing-portioning machine (1) and a fast clipper (2), duly synchronised, between which is established a shaping device (3) that converts the film (5) meant to wrap food products that is supplied in the form of a coil into a tubular element that can be coupled to the stuffing tube (3), on which is coaxially mounted a second tube (8) bearing an external casing (9) based on a tubular net, the invention consists of using tubes (4) and (8) with a small diameter, much smaller than that of the finished product, so that the film (5) is adapted to the tube (4) after the former is profusely folded longitudinally, while the small diameter of the tube (8) allows the multilayer shirring of the tubular net (9), using the pressure provided by the pumping system of the stuffing machine (1) to achieve the radial expansion of the film (5) and the tubular net (9) to obtain the final diameter of the finished product, which will vary according to the speed with which it is separated from the double clipper (2) carried by a conveyor belt (12) with an adjustable speed.

A peeling system and device that eliminates the need for a steam tube and/or air blasts by moving the position of a cutter blade or the use of a pincher wheel.

A machine for preparing encased cured meats, comprising a first tube for conveying the product to a clipping head, the tube being adapted to be wrapped by a cellulose sheet designed to contain the cured meats and drawn continuously from a reel, and a second tube, which is arranged coaxially and externally to the first tube and is designed to be wrapped by a gauged wrapper and is provided with means for drawing the wrapper so that it is superimposed on the cellulose sheet at a braking device arranged upstream of the clipping head.

A method apparatus for removing a casing, particularly a casing with a clip end embedded in the product, is disclosed where the clipped end is clamped and gas is injected into this end to blow out the clip and casing end while the clamped portion prevents the entire casing from being inflated. The air or gas, such as HEPA filtered air, is injected into the product with a needle, for instance, to balloon out the casing in the clamped area to free the previously embedded clip. The clip is then gripped, certain cuts are made in the casing, and the casing is pulled from the product. An injector such as a needle is inserted into the end portion of the product and pressurized gas, such as HEPA filtered air, is injected into the end portion. The injection of the gas causes the casing to balloon out from the product thereby freeing the previously embedded clip. The freed clip is then gripped while the casing is then cut for removal. The casing may be cut in a Y-shape with two cuts beginning approximately at two corners of one side of the square end and angled towards each other along a side of the product. The two cuts meet, and a third cut is made longitudinally along the length of the product beginning at the meeting point of the two angled cuts. The gripped clip and casing are pulled causing the casing to separate from the product along the cut lines.

A method and apparatus for packaging items, such as meat, non-meat products and non-food products, using ultrasound or heat is disclosed herein. In a preferred embodiment, a continuous thermoplastic tubular mesh material is used to package multiple meat products. The preferred packaging method does not use metal clips as in conventional packaging, and instead uses thermal energy, ultrasonic energy, or other types of energy to create seals in the packaging material itself. The method advantageously causes one seal to be formed between each pair of adjacently packaged products. This single seal can be cut in half thereby creating two seals, one seal for each adjacently packaged product.