Synchronous multi-column filling equipment for flavor sauce
By designing pneumatic pipelines and air valves in the flavor sauce filling equipment and combining sealing components, and using solenoids and gas sources to achieve automated cleaning, the problem of existing equipment being easily blocked during the cleaning process is solved, and production efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202420834346.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing flavor sauce filling equipment is prone to problems such as the sauce flow during the cleaning process, resulting in the bonding or blockage of the cleaning port, and there is a lack of automated cleaning solutions.
A simultaneous multi-row filling equipment for flavor sauce is designed, using pneumatic pipes and air valves to combine sealing components, and automatic cleaning is achieved through electromagnets and gas sources to ensure the cleaning of the filling nozzle and variable body.
It realizes automated cleaning without human intervention, avoids blockage problems caused by manual cleaning, and improves production efficiency and equipment reliability.
Smart Images

Figure CN222793928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to filling equipment, in particular to synchronous multi-row filling equipment for flavor sauce. Background Art
[0002] Flavor sauce, or flavor sauce, is a sauce-like condiment used to coordinate the taste of various foods to meet the needs of consumers. There are many types of flavor sauces. In the production and packaging process of flavor sauces, filling devices are generally used for filling and capping;
[0003] Generally, sauce filling is divided into manual filling and automatic filling. Manual filling has low production efficiency, and a few filling machines are used for automatic filling. Reference CN214990179U discloses a kind of automatic filling production equipment for seasoning sauce, which is an automatic filling equipment. However, the bottom of the storage tank does not involve the control part of the filling head, resulting in that the sauce inside the storage tank must be drained clean each time the material is discharged. Because the conveying line moves forward continuously, and the filling nozzle has no corresponding control component, the material will be continuously discharged, resulting in the sauce being injected on the conveying line.
[0004] Regarding the cleaning of the filling parts, there is a solution that uses an air pump to pneumatically clean the pipeline. However, since the sauce is in a flowing state, it is easy to cause the cleaning port to stick or become blocked.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
[0007] In view of the shortcomings of the prior art, the utility model provides a machine tool with a gantry and an iron chip recovery function. The specific technical solution is as follows:
[0008] A synchronous multi-row filling device for flavor sauce, comprising
[0009] A conveyor belt, wherein the conveyor belt is provided with a mounting opening, wherein the mounting opening is suitable for placing a tank body;
[0010] A carrying tank, wherein the carrying tank is provided with a feed inlet, a discharge outlet at the bottom, and a stirring rod is installed in the carrying tank, wherein a plurality of stirring blades are installed in the stirring rod;
[0011] The variable body is in the shape of a long cylinder, installed under the bearing tank, and equipped with a connection port on the top, which is connected to the discharge port; the bottom of the variable body is equipped with multiple groups of lower material bodies arranged along the forward direction of the conveyor belt, the lower material bodies are connected to the variable body, and multiple groups of lower material bodies are equipped with switch valves;
[0012] The material discharging body comprises a filling nozzle, and the filling nozzle is provided with multiple groups and is located at the bottom of the variable body;
[0013] The cleaning part includes a pneumatic pipeline, an air valve and a blocking component. The pneumatic pipeline is connected to a variable body, and the air valve is connected to the pneumatic pipeline; a connecting block is installed in the variable body, and an air outlet hole is provided on the connecting block. The air outlet hole is a conical hole, and the blocking component is installed in the air outlet hole.
[0014] In a further technical solution, the blocking member includes a support plate, a movable plate and a closed plug, the four corners of the support plate are provided with connecting columns, the connecting columns are fixedly connected to the inner wall of the air outlet, the movable plate is located between the closed plug and the support plate, and a telescopic sleeve is installed between the movable plate and the support plate;
[0015] An electromagnet is installed on one side of the support plate opposite to the movable plate, and a magnetic magnet is provided on one side of the movable plate opposite to the support plate;
[0016] The magnetic magnet outer sleeve is provided with a central spring, one end of the central spring is fixedly connected to the support plate, and the other end is fixed to the movable plate; the magnetic magnet is located on the inner side of the central spring.
[0017] In a further technical solution, the diameters of the magnetic magnet and the electromagnet are not greater than half of the median diameter of the center spring.
[0018] In a further technical solution, the telescopic sleeve comprises a shell 1 and a shell 2, wherein the shell 1 is provided with an inner cavity, and the end of the shell 2 is adapted to move along the inner cavity and along the axis direction of the telescopic sleeve;
[0019] Bosses are arranged on both sides of the end of the second shell, and a closing portion is arranged inside the first shell. The closing portion is suitable for limiting the sliding of the boss along the axial direction of the telescopic sleeve.
[0020] In a further technical solution, the closed plug includes a large diameter portion, a small diameter portion and a conical plug portion, the large diameter portion is fixedly connected to the shell in two phases, and the two sides of the small diameter portion are respectively connected integrally with the large diameter portion and the conical plug portion; the conical plug portion is adapted to the end of the air outlet.
[0021] In a further technical solution, a frame is further included, on which a transmission roller is installed and installed inside the conveyor belt, and the transmission roller is suitable for driving the conveyor belt to rotate.
[0022] In a further technical solution, the carrying tank comprises a tank shell, and a side mounting port is installed at the outer end of the tank shell;
[0023] A fixing frame is installed on the top of the tank shell, a driving motor is installed in the fixing frame, an output end of the driving motor is downwardly arranged and is installed with a stirring rod, and a coupling is installed between the stirring rod and the output end of the driving motor;
[0024] A bottom block is provided at the bottom of the inner wall of the tank shell, and the bottom block is rotatably connected to the bottom of the stirring rod;
[0025] The bottom of the bottom block is provided with a through groove which is connected with the discharge port.
[0026] In a further technical solution, the lower material body further comprises a discharge pipe and a switch valve, the discharge pipe is connected to the variable body; a switch valve is installed at the bottom of the discharge pipe, and the switch valve is suitable for controlling the opening and closing of the filling nozzle;
[0027] The switch component of the switch valve is coaxially connected with a rotating gear, and the rotating gear rotates coaxially with the switch component;
[0028] Each group of the switch components is provided with a rotating gear, and multiple groups of the rotating gears are externally mounted with synchronizers, which are suitable for driving the rotating gears to rotate synchronously.
[0029] In a further technical solution, the synchronizer comprises an upper rack, a lower rack and a restraining frame, the restraining frame is provided with a mounting cavity and a limit bar inside, both sides of the upper rack and the lower rack are provided with limit grooves, and the limit grooves are adapted to the limit bar;
[0030] The upper rack and the lower rack are respectively installed in the constraint frame, and a main gear is installed between the upper rack and the lower rack. The main gear is suitable for driving the upper rack and the lower rack to move relative to each other. The rotating gear is meshed with the upper rack and the lower rack. A group of synchronous motors are installed outside the constraint frame, and the output end of the synchronous motor is suitable for extending into the constraint frame and connected to the main gear.
[0031] In a further technical solution, an electric filling valve is installed on each group of filling nozzles, a positioning plate is installed outside the filling nozzles, multiple groups of filling nozzles are horizontally discharged and fixed on the positioning plate, and the electric filling valve is located on the positioning plate.
[0032] Beneficial effects:
[0033] The utility model is electrically connected to an external power source through an electromagnet to generate an adsorption magnetic force so that the magnetic attraction moves toward the electromagnet, driving the movable plate to move rightward, so that the sealing plug is opened, and connected to the air valve through an external air source. The air valve is electrically opened to allow air to enter the connecting block, pass into the variable body, and then rush out of the filling nozzle downward, so that the variable body and the filling nozzle can be cleaned without manual cleaning, thereby achieving an automatic cleaning effect.
[0034] The utility model is characterized in that the upper and lower racks are relatively installed, and the main gear is driven to rotate by the operation of the synchronous motor, which drives the upper and lower racks to move and drive the rotating gear to rotate, and then drives the switch valve to open and close, thereby realizing the control of material discharge from multiple filling nozzles. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0036] In the attached picture:
[0037] Figure 1 It is a schematic diagram of the three-dimensional structure of Example 1 of the utility model;
[0038] Figure 2 It is a schematic cross-sectional view of the upper end of Example 1 of the utility model;
[0039] Figure 3 for Figure 2 A magnified view of part A;
[0040] Figure 4 It is a cross-sectional view of the telescopic sleeve of the utility model;
[0041] Figure 5 It is a schematic diagram of the three-dimensional structure of Example 2 of the utility model;
[0042] Figure 6 It is a schematic cross-sectional view of the upper end of Example 2 of the utility model;
[0043] Figure 7 for Figure 6 A magnified view of part B;
[0044] Figure 8 It is a schematic diagram of the restraining frame structure of the utility model.
[0045] In the figure:
[0046] 1. Conveyor belt; 11. Installation port;
[0047] 2. Carrying tank; 21. Feeding port; 22. Discharging port; 23. Stirring rod; 24. Stirring blade; 25. Tank shell; 26. Fixing frame; 27. Driving motor; 28. Bottom block; 29. Scraper;
[0048] 3. Variable body;
[0049] 4. Feeding body; 41. Filling nozzle; 42. Switch valve; 43. Discharging pipe; 44. Rotating gear; 45. Electric filling valve; 46. Positioning plate;
[0050] 5. Synchronous parts; 51. Upper rack; 52. Lower rack; 53. Constraint frame; 54. Limiting groove; 55. Limiting strip; 56. Main gear; 57. Synchronous motor;
[0051] 6. Frame; 61. Transmission roller;
[0052] 7. Cleaning piece; 71. Movable plate; 72. Air valve; 74. Connecting block; 741. Air outlet; 73. Support plate; 75. Connecting column; 76. Telescopic sleeve; 77. Electromagnet; 78. Magnetic attractor; 79. Center spring; 761. Shell 1; 762. Shell 2; 763. Boss; 764. Closing part; 710. Large diameter part; 711. Small diameter part; 712. Conical plugging part. DETAILED DESCRIPTION
[0053] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.
[0054] The application principle of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0055] Example 1
[0056] like Figures 1 to 4 As shown, a technical solution of the utility model is a flavor sauce synchronous multi-row filling device, comprising a conveyor belt 1, the conveyor belt 1 is provided with a mounting opening 11, the mounting opening 11 is suitable for placing a can body; the mounting opening is provided to facilitate the placement of the can body without tipping. It comprises a frame 6, the frame 6 is provided with a transmission roller 61 and is installed in the conveyor belt 1, the transmission roller 61 is suitable for driving the conveyor belt 1 to rotate.
[0057] like Figure 2 As shown, a carrying tank 2 is provided with a feed inlet 21, a discharge port 22 is provided at the bottom, and a stirring rod 23 is installed in the carrying tank 2, and a plurality of stirring blades 24 are installed in the stirring rod 23; the carrying tank 2 includes a tank shell 25, and a side mounting port 11 is installed at the outer end of the tank shell 25; a fixing frame 26 is installed at the top of the tank shell 25, and a driving motor 27 is installed in the fixing frame 26, and the output end of the driving motor 27 is downwardly arranged and installed with the stirring rod 23, and a coupling is installed between the stirring rod 23 and the output end of the driving motor 27; a bottom block 28 is provided at the bottom of the inner wall of the tank shell 25, and the bottom block 28 is rotatably connected to the bottom of the stirring rod 23; a through groove is provided at the bottom of the bottom block 28 and is connected to the discharge port 22.
[0058] like Figure 2 As shown, the variable body 3 is in the shape of a long cylinder, the variable body 3 is installed under the carrying tank 2, and a connection port 1 is installed on the top to communicate with the discharge port 22; the bottom of the variable body 3 is installed with multiple groups of lower material bodies 4 arranged along the forward direction of the conveyor belt 1, the lower material bodies 4 are connected with the variable body 3, and the multiple groups of lower material bodies 4 are installed with switch valves 42;
[0059] The material discharging body 4 includes a filling nozzle 41, and the filling nozzle 41 is provided with multiple groups and is located at the bottom of the variable body 3;
[0060] like Figure 1 As shown, the cleaning member 7 includes a pneumatic pipeline, an air valve 72 and a blocking member, the pneumatic pipeline is connected to the variable body 3, and the air valve 72 is connected to the pneumatic pipeline; Figure 3 As shown, a connecting block 74 is installed in the variable body 3, and an air outlet hole 741 is provided on the connecting block 74. The air outlet hole 741 is a conical hole, and the blocking member is installed in the air outlet hole 741. The blocking member includes a support plate 73, a movable plate 71 and a closed plug. The four corners of the support plate 73 are provided with connecting columns 75, and the connecting columns 75 are fixedly connected to the inner wall of the air outlet hole 741. The movable plate 71 is located between the closed plug and the support plate 73, and a telescopic sleeve 76 is installed between the movable plate 71 and the support plate 73;
[0061] An electromagnet 77 is installed on one side of the support plate 73 relative to the movable plate 71, and a magnetic magnet 78 is arranged on one side of the movable plate 71 relative to the support plate 73; a central spring 79 is arranged on the outer sleeve of the magnetic magnet 78, one end of the central spring 79 is fixedly connected to the support plate 73, and the other end is fixed to the movable plate 71; the magnetic magnet 78 is located on the inner side of the central spring 79. When in use, the electromagnet is electrically connected to an external power source to generate an adsorption magnetic force to make the magnetic magnet move toward the electromagnet, drive the movable plate to move to the right, so that the sealing plug is opened, and the air valve is connected to the air source through the external air source, and the air valve is electrically opened, so that the airflow enters the connection block, passes into the variable body 3, and then rushes downward out of the filling nozzle, which can be used to clean the variable body and the filling nozzle without manual cleaning.
[0062] Furthermore, the diameters of the magnetic magnet 78 and the electromagnet 77 are not greater than half of the median diameter of the center spring 79 .
[0063] like Figure 4As shown, the telescopic sleeve 76 includes a shell 1 761 and a shell 2 762. The shell 1 761 is provided with an inner cavity, which is suitable for the end of the shell 2 762 to move along the inner cavity and along the axis direction of the telescopic sleeve 76; the ends of the shell 2 762 are provided with bosses 763 on both sides, and the shell 1 761 is provided with a closing portion 764, which is suitable for limiting the sliding of the boss 763 along the axis direction of the telescopic sleeve 76. In actual installation, the boss can be installed into the closing portion in consideration of thermal expansion and contraction, or the shell 1 can be set as a two-petal structure, and then the shell 1 can be welded after installation to achieve the installation effect.
[0064] like Figure 3 As shown, the closed plug includes a large diameter portion 710, a small diameter portion 711 and a conical plugging portion 712, the large diameter portion 710 is fixedly connected to the shell 2 762, and the two sides of the small diameter portion 711 are respectively integrally connected to the large diameter portion 710 and the conical plugging portion 712; the conical plugging portion 712 is adapted to the end of the air outlet 741.
[0065] Example 2
[0066] like Figures 5 to 8 As shown, it is another implementation scheme of the utility model. On the basis of Example 1, the lower material body 4 also includes a discharge pipe 43 and a switch valve 42, and the discharge pipe 43 is connected to the variable body 3; a switch valve 42 is installed at the bottom of the discharge pipe 43, and the switch valve 42 is suitable for controlling the opening and closing of the filling nozzle 41; the switch component of the switch valve 42 is coaxially connected with a rotating gear 44, and the rotating gear 44 rotates coaxially with the switch component; each group of the switch components is provided with a rotating gear 44, and multiple groups of the rotating gears 44 are externally installed with a synchronizer 5, and the synchronizer 5 is suitable for driving the rotating gears 44 to rotate synchronously.
[0067] The synchronous member 5 includes an upper rack 51, a lower rack 52 and a restraining frame 53, wherein the restraining frame 53 is provided with an installation cavity and a limiting strip 55 inside, and limiting grooves 54 are provided on both sides of the upper rack 51 and the lower rack 52, and the limiting grooves 54 are adapted to the limiting strip 55; the upper rack 51 and the lower rack 52 are respectively installed in the restraining frame 53, and a main gear 56 is installed between the upper rack 51 and the lower rack 52, and the main gear 56 is suitable for driving the upper rack 51 and the lower rack 52 to move relative to each other, and the rotating gear 44 is meshed with the upper rack 51 and the lower rack 52, and a group of synchronous motors 57 are installed outside the restraining frame 53, and the output end of the synchronous motor 57 is suitable for extending into the restraining frame 53 and being connected to the main gear 56. An electric filling valve 45 is installed on each group of filling nozzles 41 , and a positioning plate 46 is installed outside the filling nozzles 41 . The multiple groups of filling nozzles 41 are fixed on the positioning plate 46 for horizontal discharge, and the electric filling valves 45 are located on the positioning plate 46 .
[0068] The utility model controls multiple switch valves by setting and installing synchronous parts, and realizes the control of the synchronous parts, so as to realize the time control of stable downward filling. The utility model sets stirring blades to prevent the semi-thick sauce from gathering at the bottom, and synchronously, multiple layers of stirring blades can be set to achieve a stable stirring effect. The setting of the variable body generally corresponds to the increase of the material discharge speed, and the material discharge amount of the filling nozzle can be controlled. The utility model has a simple structure and clear adjustment.
[0069] The utility model is characterized in that the upper and lower racks are relatively installed, and the main gear is driven to rotate by the operation of the synchronous motor, which drives the upper and lower racks to move and drive the rotating gear to rotate, and then drives the switch valve to open and close, thereby realizing the control of material discharge from multiple filling nozzles.
[0070] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.
[0071] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A synchronous multi-row filling equipment for flavor sauce, characterized in that: include A conveyor belt, wherein the conveyor belt is provided with a mounting opening, wherein the mounting opening is suitable for placing a tank body; A carrying tank, wherein the carrying tank is provided with a feed inlet, a discharge outlet at the bottom, and a stirring rod is installed in the carrying tank, wherein a plurality of stirring blades are installed in the stirring rod; The variable body is in the shape of a long cylinder, installed under the carrying tank, and equipped with a connection port on the top, which is connected to the discharge port; a plurality of groups of discharge bodies arranged along the forward direction of the conveyor belt are installed at the bottom of the variable body, and the discharge bodies are connected to the variable body; the discharge body includes a filling nozzle, which is provided with a plurality of groups and is located at the bottom of the variable body; The cleaning part includes a pneumatic pipeline, an air valve and a blocking component. The pneumatic pipeline is connected to a variable body, and the air valve is connected to the pneumatic pipeline; a connecting block is installed in the variable body, and an air outlet hole is provided on the connecting block. The air outlet hole is a conical hole, and the blocking component is installed in the air outlet hole.
2. The synchronous multi-row filling equipment for flavor sauce according to claim 1, characterized in that: The plugging member includes a support plate, a movable plate and a closed plug. The four corners of the support plate are provided with connecting columns, the connecting columns are fixedly connected to the inner wall of the air outlet, the movable plate is located between the closed plug and the support plate, and a telescopic sleeve is installed between the movable plate and the support plate; An electromagnet is installed on one side of the support plate opposite to the movable plate, and a magnetic magnet is provided on one side of the movable plate opposite to the support plate; The magnetic magnet outer sleeve is provided with a central spring, one end of the central spring is fixedly connected to the support plate, and the other end is fixed to the movable plate; the magnetic magnet is located on the inner side of the central spring.
3. The synchronous multi-row filling equipment for flavor sauce according to claim 2, characterized in that: The telescopic sleeve comprises a shell 1 and a shell 2, wherein the shell 1 is provided with an inner cavity, and the end of the shell 2 is suitable for moving along the inner cavity and along the axis direction of the telescopic sleeve; Bosses are arranged on both sides of the end of the second shell, and a closing portion is arranged inside the first shell. The closing portion is suitable for limiting the sliding of the boss along the axial direction of the telescopic sleeve.
4. The synchronous multi-row filling equipment for flavored sauce according to claim 3, characterized in that: The closed plug includes a large diameter portion, a small diameter portion and a conical plug portion, the large diameter portion is fixedly connected to the shell in two phases, and the two sides of the small diameter portion are respectively connected to the large diameter portion and the conical plug portion as a whole; the conical plug portion is adapted to the end of the air outlet.
5. A synchronous multi-row flavor sauce filling device according to any one of claims 1 to 4, characterized in that: It also includes a frame, on which a driving roller is installed and installed in the conveyor belt, and the driving roller is suitable for driving the conveyor belt to rotate.
6. The synchronous multi-row filling equipment for flavored sauce according to claim 5, characterized in that: The carrying tank comprises a tank shell, and a side mounting port is installed at the outer end of the tank shell; A fixing frame is installed on the top of the tank shell, a driving motor is installed in the fixing frame, an output end of the driving motor is downwardly arranged and is installed with a stirring rod, and a coupling is installed between the stirring rod and the output end of the driving motor; A bottom block is provided at the bottom of the inner wall of the tank shell, and the bottom block is rotatably connected to the bottom of the stirring rod; The bottom of the bottom block is provided with a through groove which is connected with the discharge port.
7. The synchronous multi-row filling equipment for flavored sauce according to claim 6, characterized in that: The lower material body also includes a discharge pipe and a switch valve, and the discharge pipe is connected to the variable body; a switch valve is installed at the bottom of the discharge pipe, and the switch valve is suitable for controlling the opening and closing of the filling nozzle; The switch component of the switch valve is coaxially connected with a rotating gear, and the rotating gear rotates coaxially with the switch component; Each group of the switch components is provided with a rotating gear, and multiple groups of the rotating gears are externally mounted with synchronizers, which are suitable for driving the rotating gears to rotate synchronously.
8. The synchronous multi-row flavor sauce filling equipment according to claim 7, characterized in that: The synchronizer comprises an upper rack, a lower rack and a restraining frame, wherein a mounting cavity is arranged in the restraining frame and a limit strip is arranged inside the restraining frame, and both sides of the upper rack and the lower rack are provided with limit slots, and the limit slots are adapted to the limit strips; The upper rack and the lower rack are respectively installed in the constraint frame, and a main gear is installed between the upper rack and the lower rack. The main gear is suitable for driving the upper rack and the lower rack to move relative to each other. The rotating gear is meshed with the upper rack and the lower rack. A group of synchronous motors are installed outside the constraint frame, and the output end of the synchronous motor is suitable for extending into the constraint frame and connected to the main gear.
9. The synchronous multi-row filling equipment for flavored sauce according to claim 6, characterized in that: Each group of filling nozzles is equipped with an electric filling valve, and a positioning plate is installed outside the filling nozzles. Multiple groups of filling nozzles are fixed on the positioning plate for horizontal discharge, and the electric filling valve is located on the positioning plate.
Citation Information
Patent Citations
Automatic seasoning sauce filling production equipment
CN214990179U