Tea blending and continuous packaging device

By designing a tea assembly continuous packaging device, and using a mixing rod and transmission mechanism to achieve tea mixing and screening, the problem of mixing and packing in different specifications in the tea packaging process in the prior art is solved, and the uniformity and packaging efficiency of tea particles are improved.

CN222793931UActive Publication Date: 2025-04-25ZHEJIANG HUAMINGYUAN TEA CO LTD
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Patent Information

Application Number
CN202421570473.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-09-28
Filing Date
2024-07-04
Publication Date
2025-04-25
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing tea drying and blending self-mixing packaging machines cannot effectively screen tea of ​​different particle sizes, resulting in the problem of mixing different specifications during the tea packaging process.

Method used

A tea leaf assembly continuous packaging device is designed, including a mixing box, storage and drying device, mixing mechanism, screening mechanism and transmission mechanism. The mixing rod and transmission mechanism driven by the motor drive drive the screen to vibrate up and down to realize the mixing and screening of tea leaves.

Benefits of technology

Through the use of this device, the uniformity of the tea leaves can be effectively improved, and the mixing of different specifications can be avoided, and the efficiency of the packaging process and the aesthetics of the product can be improved.

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Patent Text Reader

Abstract

The utility model discloses a tea blending continuous packaging device which comprises a mixing box, at least two storage drying devices which are used for storing tea in different years or in different producing areas and are symmetrically arranged are arranged at the top of the mixing box, and a discharging pipe used for discharging is communicated with the center of the bottom of the mixing box. A support for supporting is fixedly connected to the surface of the discharging pipe, and a mixing mechanism for mixing tea leaves in different years or in different producing areas and a screening mechanism for screening the tea leaves are arranged in an inner cavity of the mixing box. By starting the motor, the output shaft of the motor can drive the stirring rod to rotate, tea above the screen can be mixed, the blending effect is achieved, meanwhile, the output shaft of the motor drives the screen to vibrate up and down through the transmission mechanism, the tea above the screen can be screened, and the screening effect is achieved; and therefore, tea particles are uniform in the subsequent packaging process, the uniformity degree of the tea particles is improved, and the attractiveness is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea packaging, in particular to a tea blending continuous packaging device. Background Art

[0002] Tea is mostly grown in the south, where the climate is warm and humid. In order to ensure that tea can be stored for a long time, it is often necessary to keep the tea dry during the packaging process. At the same time, in order to maintain the quality of tea products, companies need to evenly mix teas from different years or different production areas according to a set ratio during the production process. This process is called tea blending, and the blended products are finally processed or packaged.

[0003] The existing patent document with announcement number CN219339953U discloses a tea drying, blending and self-mixing packaging machine. When in use, multiple types of tea are placed in a raw material storage and drying device and dried. After the tea is dried to meet the production and packaging requirements, the unloading sealing plate at the end of the raw material storage and drying device is controlled to open, and multiple types of tea fall on the rotating disk under their own weight at the same time, and the first blending and mixing is carried out. The rotating disk rotates under the driving action of the driving motor, and then falls to the shrinking plate through multiple "eight"-shaped protrusions on the rotating disk. During this process, due to the change in the diameter of the protrusions and the shrinking plate, the tea is mixed for the second time. Then the tea falls into the vertical self-mixing device under the action of gravity. During the falling process, it is blocked by the second mixing piece on the cylinder wall, and the tea is impacted and dispersed, and automatic mixing is achieved. Finally, it is output from the discharge port and packaged. Through the above-mentioned setting, this scheme saves equipment floor space, realizes the one-time completion of tea drying, blending, and mixed packaging processes, ensures the effect of tea mixing, and improves work efficiency. At the same time, through drying before packaging, the moisture content of tea is controlled, and the product quality is improved.

[0004] Although the above-mentioned tea drying, blending and self-mixing packaging machine can solve the corresponding technical problems, it is inconvenient to screen tea leaves of different particle sizes, resulting in the phenomenon of mixing tea leaves of different specifications during the tea packaging process. Therefore, we propose a tea blending continuous packaging device. Utility Model Content

[0005] The purpose of the utility model is to provide a tea blending continuous packaging device to solve the problem that the tea drying, blending and self-mixing packaging machine in the above-mentioned background technology is inconvenient to screen tea leaves of different particle sizes, resulting in the problem of easy mixing of tea leaves of different specifications during the tea packaging process.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A tea blending and continuous packaging device comprises a mixing box, the top of which is provided with at least two symmetrically arranged storage and drying devices for storing tea leaves of different years or different production areas, a discharge pipe for discharging materials is connected at the center of the bottom of the mixing box, a support bracket is fixedly connected to the surface of the discharge pipe, a mixing mechanism for mixing tea leaves of different years or different production areas and a screening mechanism for screening tea leaves are provided in the inner cavity of the mixing box, and a transmission mechanism for driving the screening mechanism to vibrate up and down is provided on the mixing mechanism;

[0008] The screening mechanism comprises a screen movably arranged in the inner cavity of the mixing box and located below the mixing mechanism, and at least two symmetrically arranged limiting members for guiding are arranged between the bottom of the screen and the inner wall of the mixing box.

[0009] Preferably, the above-mentioned mixing mechanism includes a motor installed at the top center of the mixing box, the output shaft of the motor passes through the inner cavity of the mixing box and is provided with a rotating rod, and at least two groups of symmetrically arranged stirring rods are fixedly connected to the lower part of the rotating rod surface, and each group of stirring rods has two stirring rods arranged upper and lower.

[0010] Preferably, the above-mentioned limiting member includes a support sleeve fixedly connected to the inner wall of the mixing box, the inner cavity of the support sleeve is slidably connected to a guide rod, and the top end of the guide rod is fixedly connected to the bottom of the screen.

[0011] Preferably, a spring is sleeved on the surface of the guide rod, and the top and bottom ends of the spring are fixedly connected to the bottom of the screen and the top of the support sleeve respectively.

[0012] Preferably, the transmission mechanism comprises a worm fixedly connected between the motor output shaft and the rotating rod, the inner cavity of the mixing box is rotatably connected with an upper movable rod, the surface of the upper movable rod is fixedly connected with a worm wheel meshing with the worm, a lower movable rod is horizontally arranged below the screen, one end of the upper movable rod and the lower movable rod are both movable through the outside of the mixing box and are connected through a pulley and a belt transmission, and the other end of the lower movable rod is fixedly connected with an eccentric wheel in contact with the bottom of the screen.

[0013] Preferably, the surfaces of the upper movable rod and the lower movable rod are rotatably connected to the penetration point of the mixing box through bearings.

[0014] Preferably, the screen is arranged at an inclination, and the horizontal line on the left side of the screen is lower than the horizontal line on the right side, and a sealing plate used in conjunction with the screen is hingedly connected to the surface of the mixing box.

[0015] Preferably, a side box for protecting pulleys and belts is fixedly connected to the surface of the mixing box.

[0016] Compared with the prior art, the beneficial effect of the utility model is that when the present application is in use, by starting the motor, the output shaft of the motor can drive the stirring rod to rotate, so that the tea leaves above the screen can be mixed to achieve the blending effect. At the same time, the output shaft of the motor drives the screen to vibrate up and down through the transmission mechanism, so that the tea leaves above the screen can be screened to achieve the screening effect, which is beneficial to the uniformity of the tea particles in the subsequent packaging process, improves the uniformity of the tea particles, and further improves the aesthetics. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a tea blending and continuous packaging device of the utility model;

[0018] Figure 2 A three-dimensional schematic diagram of the connection structure of the mixing mechanism, the screening mechanism and the transmission mechanism in a tea blending continuous packaging device of the utility model Figure 1 ;

[0019] Figure 3 A three-dimensional schematic diagram of the connection structure of the mixing mechanism, the screening mechanism and the transmission mechanism in a tea blending continuous packaging device of the utility model Figure 2 ;

[0020] Figure 4 The utility model is a tea blending continuous packaging device Figure 3 Schematic diagram of the enlarged structure of point A.

[0021] In the figure: 1. mixing box; 2. storage and drying device; 3. discharge pipe; 4. bracket; 5. mixing mechanism; 51. motor; 52. rotating rod; 53. stirring rod; 6. screening mechanism; 61. screen; 62. limiter; 621. support sleeve; 622. guide rod; 623. spring; 7. transmission mechanism; 71. worm; 72. upper movable rod; 73. lower movable rod; 74. eccentric wheel; 75. worm wheel; 8. sealing plate; 9. side box. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1

[0024] See also Figure 1-4, the present embodiment provides a tea blending continuous packaging device, comprising a mixing box 1, a storage and drying device 2 for storing tea leaves of different years or different producing areas and arranged symmetrically, a discharge pipe 3 for discharging, a support 4, a mixing mechanism 5 for mixing tea leaves of different years or different producing areas, a screening mechanism 6 for screening tea leaves, and a transmission mechanism 7 for driving the screening mechanism 6 to vibrate up and down, the storage and drying device 2 is provided with at least two on the top of the mixing box 1, the top of the discharge pipe 3 is connected to the center of the bottom of the mixing box 1, a valve is installed on the discharge pipe 3, the support 4 is fixedly connected to the surface of the discharge pipe 3 with at least three and equidistantly distributed in a ring shape, the mixing mechanism 5, the screening mechanism 6 and the transmission mechanism 7 are all arranged in the inner cavity of the mixing box 1;

[0025] The screening mechanism 6 comprises a screen 61 movably arranged in the inner cavity of the mixing box 1 and located below the mixing mechanism 5 , and at least two symmetrically arranged limiting members 62 for guiding are arranged between the bottom of the screen 61 and the inner wall of the mixing box 1 .

[0026] It should be noted that the structures and working principles of the above-mentioned storage and drying device 2 and the bracket 4 are consistent with the prior art, so they will not be described in detail in this technical solution.

[0027] Working principle: by placing various types of tea leaves in corresponding storage and drying devices 2 for drying, after drying, they can be discharged into the inner cavity of mixing box 1, so that various types of tea leaves are piled up above screen 61, and motor 51 is started. The output shaft of motor 51 drives worm 71, rotating rod 52 and stirring rod 53 to rotate, and various types of tea leaves above screen 61 can be mixed by stirring rod 53 to achieve blending effect; at the same time, worm 71 drives worm wheel 75 to rotate, worm wheel 75 drives upper movable rod 72 to rotate, upper movable rod 72 drives lower movable rod 73 to rotate through pulley and belt, and lower movable rod 73 drives eccentric wheel 74 to rotate, when eccentric wheel 74 rotates 180 degrees, eccentric wheel 74 pushes screen 61 to move upward, and screen 61 drives guide rod 622 to support The inner cavity of the sleeve 621 slides, and the spring 623 is stretched by force. When the eccentric wheel 74 rotates 360 degrees, the screen 61 loses its constraint, and the screen 61 moves downward through the self-weight of the screen 61 and the tea leaves and the elastic force of the spring 623. Therefore, each rotation of the eccentric wheel 74 will drive the screen 61 to move up and down once, and the screen 61 can vibrate up and down over and over again, so that a variety of tea leaves above the screen 61 can be screened to achieve the screening effect. The tea leaves with larger particles still remain above the screen 61, and the tea leaves with smaller particles fall into the inner cavity of the bracket 4 through the filter holes. The blended and screened tea leaves can be discharged and packaged by opening the valve; the tea leaves with larger particles above the screen 61 can be discharged by opening the sealing plate 8 for separate collection and treatment.

[0028] Beneficial effect: by starting the motor 51, the output shaft of the motor 51 can drive the stirring rod 53 to rotate, so that the tea leaves above the screen 61 can be mixed to achieve the blending effect. At the same time, the output shaft of the motor 51 drives the screen 61 to vibrate up and down through the transmission mechanism 7, so that the tea leaves above the screen 61 can be screened to achieve the screening effect, which is beneficial to the uniformity of the tea particles in the subsequent packaging process, improves the uniformity of the tea particles, and further improves the aesthetics. Through the coordinated use of the mixing box 1, the storage and drying device 2, the discharge pipe 3, the mixing mechanism 5, the screening mechanism 6 and the transmission mechanism 7, the tea drying, blending, mixing and screening processes are completed at one time, achieving the mechanization of the entire packaging process, continuous operation and high packaging efficiency.

[0029] Example 2

[0030] Please refer to Figure 1-Figure 4 As shown, the tea blending continuous packaging device provided in this embodiment is different from that in embodiment 1 in that:

[0031] The mixing mechanism 5 includes a motor 51 installed at the center of the top of the mixing box 1. The output shaft of the motor 51 penetrates the inner cavity of the mixing box 1 and is vertically provided with a rotating rod 52. The lower part of the surface of the rotating rod 52 is fixedly connected with at least two groups of symmetrically arranged stirring rods 53, and each group of stirring rods 53 is provided with two stirring rods 53 in an upper and lower position. With the above design, by starting the motor 51, the output shaft of the motor 51 can drive the stirring rod 53 to rotate with the output shaft of the motor 51 as the axis, thereby being able to evenly mix the tea leaves above the screening mechanism 6 to achieve the effect of blending and packaging.

[0032] The limiting member 62 includes a support sleeve 621 fixedly connected to the inner wall of the mixing box 1, and the inner cavity of the support sleeve 621 is slidably connected with a guide rod 622, which is an inverted T-shaped structure, and the top of the guide rod 622 is fixedly connected to the bottom of the screen 61. The above design can drive the guide rod 622 to slide in the inner cavity of the support sleeve 621 when the screen 61 moves up and down, effectively improving the stability of the screen 61 when it moves up and down, and limiting the up and down movement range of the screen 61.

[0033] The surface of the guide rod 622 is sleeved with a spring 623, and the top and bottom ends of the spring 623 are respectively fixedly connected to the bottom of the screen 61 and the top of the support sleeve 621. The above design, through the elastic force of the spring 623, can automatically reset the screen 61, and can also buffer the up and down movement of the screen 61.

[0034] The transmission mechanism 7 includes a worm 71 fixedly connected between the output shaft of the motor 51 and the rotating rod 52. The inner cavity of the mixing box 1 is horizontally connected to the upper movable rod 72 through a bearing, and a lower movable rod 73 is horizontally arranged below the screen 61. One end of the upper movable rod 72 and the lower movable rod 73 are movable to penetrate the outside of the mixing box 1 and are connected through a pulley and a belt transmission. The other end of the lower movable rod 73 is fixedly connected to an eccentric wheel 74 in contact with the bottom of the screen 61. With the above design, when the rotating rod 52 rotates, the eccentric wheel 74 can be driven to rotate through the coordinated use of the worm 71, the worm wheel 75 and the lower movable rod 73, and then the screen 61 can be driven to move up and down to achieve the function of screening the tea leaves above the screen 61.

[0035] The surfaces of the upper movable rod 72 and the lower movable rod 73 are rotatably connected to the penetration of the mixing box 1 through bearings. The above design can support the upper movable rod 72 and the lower movable rod 73, and help ensure the stability of the upper movable rod 72 and the lower movable rod 73 when rotating.

[0036] The screen 61 is tilted, and the horizontal line on the left side of the screen 61 is lower than the horizontal line on the right side. The surface of the mixing box 1 is hinged with a sealing plate 8 used in conjunction with the screen 61. With the above design, when the screen 61 vibrates up and down for screening, the tea leaves with larger particles on the screen 61 can move toward the sealing plate 8 by their own gravity and the force of the tilted screen 61, which helps to discharge the tea leaves with larger particles on the screen 61 later.

[0037] The surface of the mixing box 1 is fixedly connected with a side box 9 for protecting the pulley and the belt. The above design helps to improve the safety of the pulley and the belt during transmission.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tea blending and continuous packaging device, characterized in that: It comprises a mixing box, the top of which is provided with at least two symmetrically arranged storage and drying devices for storing tea leaves of different years or different production areas, a discharge pipe for discharging is connected at the center of the bottom of the mixing box, a support bracket is fixedly connected to the surface of the discharge pipe, the inner cavity of the mixing box is provided with a mixing mechanism for mixing tea leaves of different years or different production areas and a screening mechanism for screening tea leaves, and a transmission mechanism for driving the screening mechanism to vibrate up and down is provided on the mixing mechanism; The screening mechanism comprises a screen movably arranged in the inner cavity of the mixing box and located below the mixing mechanism, and at least two symmetrically arranged limiting members for guiding are arranged between the bottom of the screen and the inner wall of the mixing box.

2. A tea blending continuous packaging device according to claim 1, characterized in that: The mixing mechanism includes a motor installed at the top center of the mixing box. The output shaft of the motor passes through the inner cavity of the mixing box and is provided with a rotating rod. At least two groups of symmetrically arranged stirring rods are fixedly connected to the lower part of the rotating rod surface, and each group of stirring rods has two stirring rods arranged in an upper and lower position.

3. A tea blending continuous packaging device according to claim 1, characterized in that: The limiting member comprises a support sleeve fixedly connected to the inner wall of the mixing box, the inner cavity of the support sleeve is slidably connected with a guide rod, and the top end of the guide rod is fixedly connected to the bottom of the screen.

4. A tea blending continuous packaging device according to claim 3, characterized in that: A spring is sleeved on the surface of the guide rod, and the top end and the bottom end of the spring are respectively fixedly connected to the bottom of the screen and the top of the support sleeve.

5. The tea blending continuous packaging device according to claim 2, characterized in that: The transmission mechanism includes a worm fixedly connected between the motor output shaft and the rotating rod, the inner cavity of the mixing box is rotatably connected to an upper movable rod, the surface of the upper movable rod is fixedly connected to a worm wheel meshing with the worm, a lower movable rod is horizontally arranged below the screen, one end of the upper movable rod and the lower movable rod are both movable through the outside of the mixing box and are connected through a pulley and a belt transmission, and the other end of the lower movable rod is fixedly connected to an eccentric wheel in contact with the bottom of the screen.

6. A tea blending continuous packaging device according to claim 5, characterized in that: The surfaces of the upper movable rod and the lower movable rod are rotatably connected to the penetration point of the mixing box through bearings.

7. The tea blending continuous packaging device according to claim 1, characterized in that: The screen is arranged in an inclined manner, and the horizontal line on the left side of the screen is lower than the horizontal line on the right side. A sealing plate used in conjunction with the screen is hingedly connected to the surface of the mixing box.

8. The tea blending continuous packaging device according to claim 5, characterized in that: A side box for protecting pulleys and belts is fixedly connected to the surface of the mixing box.

Citation Information

Patent Citations

  • Tea drying, blending and self-mixing packaging machine

    CN219339953U