Hopper guide device for continuous bagging

By designing a hopper guide device for continuous packing, the problem of limited feeding efficiency of workers in existing packaging machines is solved, and independent operation and continuous filling are achieved on dual-stations, which improves packaging efficiency and production continuity.

CN222794016UActive Publication Date: 2025-04-25TIANJIN HUANLI CHEMICAL CO LTD
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Patent Information

Application Number
CN202421255126.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-25
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the powder dye packaging process of existing packaging machines, workers' feeding efficiency is limited by a single drain pipe, which leads to the inability to effectively improve the packaging efficiency and discontinuous operations.

Method used

A continuous packing hopper guide device is designed. Through the design of docking pipe and guide pipe, two workers can work independently without interfering with each other, and realize continuous filling of single heads.

Benefits of technology

The continuous operation of the double station is realized, and two workers can carry out bag-covering and bag-taking operations at the same time, avoiding the waste of waiting and valve opening and closing time, and improving packaging efficiency and production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hopper guide device for continuous bagging, and mainly relates to the technical field of powder packaging. Comprising a butt joint pipe, guide pipes are arranged on the two sides of the butt joint pipe in a bilateral symmetry mode, the top ends of the guide pipes and the side wall of the butt joint pipe are provided with butt joint openings communicating the guide pipes with the butt joint pipe, the guide pipes extend downwards in an inclined mode, and the bottom ends of the guide pipes are provided with discharging openings; the bottom side of the lining pipe downwards penetrates through a pipe opening in the bottom end of the butt joint pipe, a guide opening matched with the butt joint opening is formed in the side wall of the lining pipe, a guide plate for sealing and cutting off the lining pipe is arranged in the lining pipe, the guide plate is obliquely arranged, and the bottom side of the guide plate is aligned to the bottom side of the guide opening. The single-head continuous filling machine has the advantages that one packaging position can be expanded into two packaging positions, two workers can work independently and conveniently, bagging and bag taking are not affected mutually, and single-head continuous filling is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder packaging, in particular to a hopper guiding device for continuous packaging. Background Art

[0002] When packaging powder dye products, an important production indicator is production volume, that is, the number of packages per unit time. Based on the existing configuration of packaging machines, if you want to increase production, you can only improve the efficiency of workers' packaging operations.

[0003] The current operation mode is to manually feed the materials under the packaging machine. Since the packaging machine has only one feeding pipe, there is a limit to the improvement of packaging efficiency. Even if two workers are assigned, they can only stop feeding and close the valve after one person has finished feeding the materials, and then start bagging. The time for opening and closing the valve and the time for alternating bagging will delay production and make the operation inconsistent. Utility Model Content

[0004] The utility model aims to provide a hopper guiding device for continuous packaging, which can expand one packaging position into two, so as to facilitate two workers to work independently without affecting each other in the bagging and bag taking operations, thereby realizing single-head continuous filling.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A hopper guide device for continuous packaging comprises a butt joint tube, guide tubes are symmetrically arranged on both sides of the butt joint tube, a butt joint connecting the top end of the guide tube and the side wall of the butt joint tube is arranged, the guide tube extends obliquely downward and has a discharge port at the bottom end, an inner liner tube rotatably connected thereto is arranged inside the butt joint tube, the bottom side of the inner liner tube downwardly penetrates the bottom end pipe port of the butt joint tube, a guide port adapted to the butt joint is arranged on the side wall of the inner liner tube, a guide plate for closing and cutting the inner liner tube is arranged inside the inner liner tube, the guide plate is obliquely arranged, and the bottom side of the guide plate is aligned with the bottom side of the guide port.

[0007] A gear ring coaxial with the inner liner tube is fixed at the bottom end thereof, a driving gear is meshed on the outer side of the gear ring, a mounting platform is fixed on the side wall of the butt-jointed tube, a rotating shaft is rotatably mounted on the mounting platform, the bottom end of the rotating shaft is key-connected and fixed to the driving gear, a stepper motor is fixed on the mounting platform, and the output shaft of the motor is connected to the rotating shaft.

[0008] The top side pipe opening of the inner liner pipe is at least 5 cm lower than the top end pipe opening of the butt pipe, and the outer diameter of the inner liner pipe is adapted to the inner diameter of the butt pipe.

[0009] An annular boss is provided on the inner wall of the butt tube. The cross-section of the annular boss is wedge-shaped and has an annular guide slope on the top surface. The inner circle diameter of the guide slope is smaller than the inner diameter of the liner tube. The annular boss is arranged above the top end pipe opening of the liner tube.

[0010] There is an arc surface between the edge of the top surface of the guide plate and the side wall of the liner pipe, which is tangent to the two respectively.

[0011] The guide pipe and the butt joint pipe are inclined at an angle of 45 degrees.

[0012] A mounting flange is arranged at the top end of the butt joint pipe.

[0013] A second flange fixedly mounted on the bottom end of the liner pipe is provided, and a first flange located above the second flange is provided on the edge of the bottom end of the butt-joint pipe, and a bearing is installed between the first flange and the second flange.

[0014] The inner liner pipe has at least three travel positions relative to the butt pipe:

[0015] First material discharge position: the guide port is connected to a docking port;

[0016] Second material unloading position: the guide port is connected to another docking port;

[0017] Parking position: The guide port is not connected to the two docking ports, and the two docking ports are blocked by the outer wall of the liner pipe.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] Based on the above structure, the auxiliary device can be used to carry out double-station continuous operation. Two workers can be on one side of the two guide tubes respectively, and each worker can put on and remove the packaging bags without interfering with each other and without waiting for each other. When one worker is filling, the other worker can put on the packaging bags and prepare. When the previous worker finishes filling, he can directly fill the packaging bags of the other worker without interruption, thus realizing continuous packaging operation without stopping. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is an overall schematic diagram of the utility model.

[0021] Figure 2 It is a schematic diagram of component disassembly of the utility model.

[0022] Figure 3 It is a top view of the utility model (the guide port is flush with one of the docking ports).

[0023] Figure 4 This utility model Figure 3 AA cross-section diagram of .

[0024] Figure 5 This utility model Figure 3 Schematic diagram of the BB cross section.

[0025] Figure 6 It is a schematic diagram of the cooperation between the inner liner pipe and the butt pipe of the utility model.

[0026] Numbers shown in the accompanying drawings:

[0027] 1. Mounting flange; 2. Butt pipe; 3. Guide pipe; 4. Feeding port; 5. Butt port; 6. Lining pipe; 7. Annular boss; 8. Guide port; 9. Guide plate; 10. Gear ring; 11. Mounting platform; 12. Driving gear; 13. Rotating shaft; 14. Stepping motor; 15. Second flange; 16. First flange. DETAILED DESCRIPTION

[0028] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the present application.

[0029] Example:

[0030] The present device includes a butt joint pipe 2, the top end of which is used to be connected and fixed to the discharge pipe of the packaging machine. In terms of the connection structure, it is recommended to set a mounting flange 1 at the top end of the butt joint pipe 2, and to achieve docking with the bottom end of the discharge pipe of the packaging machine through the flange and bolts. This is not limited to this example, and direct welding fixation or other fixed mounting structures can also be used.

[0031] The butt joint pipe 2 is a vertically extending cylindrical shape, and guide pipes 3 are symmetrically arranged on both sides of the butt joint pipe 2. The top of the guide pipe 3 is connected and fixed to the side wall of the butt joint pipe 2. The guide pipe 3 extends downward at an angle of 45 degrees to the butt joint pipe 2. The bottom of the guide pipe 3 is provided with a beveled discharge port 4 for easy insertion into a packaging bag. The tops of the two guide pipes 3 and the side walls of the butt joint pipe 2 are provided with a butt joint 5 that connects the two.

[0032] By extending the guide tube 3 in the reverse direction, two packaging stations with a certain distance between them are separated below a feeding tube, so that two workers can operate at the same time, and the operations of putting on and removing bags by two people do not interfere with each other, and they can work independently.

[0033] An inner lining tube 6 rotatably connected thereto is provided inside the butt joint tube 2, the top side opening of the inner lining tube 6 is 10 cm lower than the top end opening of the butt joint tube 2, the outer diameter of the inner lining tube 6 is adapted to the inner diameter of the butt joint tube 2, an annular boss 7 is provided on the inner wall of the butt joint tube 2, the cross section of the annular boss 7 is wedge-shaped, and an annular guide slope is provided on the top surface, the inner circle diameter of the guide slope is smaller than the inner diameter of the inner lining tube 6, the annular boss 7 is provided above the top end opening of the inner lining tube 6, thereby the powder can be well introduced into the inner lining tube 6 to avoid accumulation at the top side opening of the inner lining tube 6.

[0034] The side wall of the inner liner tube 6 is provided with a guide port 8 adapted to the docking port 5, and the bottom side of the docking port 5 is flush with the bottom side of the guide port 8, or the bottom side of the guide port 8 is slightly higher than the bottom side of the docking port 5. When the docking port 5 is docked with the guide port 8, the powder can be introduced into the guide tube 3.

[0035] The inner liner tube 6 is provided with a guide plate 9 for closing and cutting it off. The guide plate 9 is tilted, and the bottom side of the guide plate 9 is aligned with the bottom side of the guide port 8. A smooth arc surface is provided between the edge of the top surface of the guide plate 9 and the side wall of the inner liner tube 6 to prevent the powder from being stuck in the seam of the edge. Through the guide surface, the powder falling into the inner liner tube 6 can only be pushed to the guide port 8 through the guide surface.

[0036] The bottom side of the inner liner pipe 6 penetrates downwardly through the bottom end of the butt joint pipe 2 , so the butt joint 5 that is not butt jointed with the guide opening 8 can be blocked by the side wall of the inner liner pipe 6 .

[0037] The bottom end of the lining pipe 6 is provided with a second flange 15 fixedly mounted thereto, and the bottom end of the butt pipe 2 is provided with a first flange 16 located above the second flange 15, and a bearing is installed between the first flange 16 and the second flange 15 to achieve a rotational installation connection between the two.

[0038] A coaxial gear ring 10 is fixed to the bottom end of the inner liner tube 6, and a driving gear 12 is meshed on the outer side of the gear ring 10. A mounting platform 11 is fixed on the side wall of the butt-jointed tube 2, and a rotating shaft 13 is rotatably mounted on the mounting platform 11. The bottom end of the rotating shaft 13 is key-connected and fixed to the driving gear 12. A stepper motor 14 is fixed on the mounting platform 11, and the output shaft of the motor is connected to the rotating shaft 13 to realize the control and drive of the rotation of the inner liner tube 6.

[0039] Based on the control of the stepper motor 14, the liner pipe 6 has at least three travel positions relative to the butt joint pipe 2:

[0040] First material discharge position: the guide port 8 is connected to a docking port 5;

[0041] Second material unloading position: the guide port 8 is connected to another docking port 5;

[0042] Parking position: the guide port 8 is not connected to the two docking ports 5, and the two docking ports 5 are blocked by the outer wall of the inner lining pipe 6;

[0043] The inner liner pipe 6 has a continuous unloading working mode, in which the inner liner pipe 6 has a single first rotation stroke of 180 degrees relative to the butt pipe 2, and two adjacent rotation strokes can be in the same direction or in the opposite direction, so as to realize the alternating continuous uninterrupted unloading of the two guide pipes 3.

[0044] Based on the above structure, the auxiliary device can be used for double-station continuous operation. Two workers can be on one side of the two guide tubes 3, respectively, and each can put on and take off the packaging bag without interfering with each other and without waiting for each other. When one worker is filling, the other worker can put on the packaging bag and prepare. When the previous worker finishes filling, he can directly fill the packaging bag of the other worker without interruption, thus realizing continuous packaging operation without stopping. There is no need to open and close the valve between adjacent packages, which saves time and reduces the loss of valves.

Claims

1. A hopper guide device for continuous packaging, characterized in that: It includes a docking tube, guide tubes are symmetrically provided on both sides of the docking tube, docking ports for connecting the top of the guide tube and the side wall of the docking tube are provided, the guide tube extends obliquely downward and has a discharge port at the bottom end, an inner lining tube rotatably connected thereto is provided inside the docking tube, the bottom side of the inner lining tube downwardly penetrates the bottom end pipe port of the docking tube, a guide port adapted to the docking port is provided on the side wall of the inner lining tube, a guide plate for closing and cutting the inner lining tube is provided inside the inner lining tube, the guide plate is obliquely arranged, and the bottom side of the guide plate is aligned with the bottom side of the guide port.

2. A continuous packaging hopper guide device according to claim 1, characterized in that: A gear ring coaxial with the inner liner tube is fixed at the bottom end thereof, a driving gear is meshed on the outer side of the gear ring, a mounting platform is fixed on the side wall of the butt-jointed tube, a rotating shaft is rotatably mounted on the mounting platform, the bottom end of the rotating shaft is key-connected and fixed to the driving gear, a stepper motor is fixed on the mounting platform, and the output shaft of the motor is connected to the rotating shaft.

3. A continuous packaging hopper guide device according to claim 1, characterized in that: The top side pipe opening of the inner liner pipe is at least 5 cm lower than the top end pipe opening of the butt pipe, and the outer diameter of the inner liner pipe is adapted to the inner diameter of the butt pipe.

4. A continuous packaging hopper guide device according to claim 3, characterized in that: An annular boss is provided on the inner wall of the butt tube. The cross-section of the annular boss is wedge-shaped and has an annular guide slope on the top surface. The inner circle diameter of the guide slope is smaller than the inner diameter of the liner tube. The annular boss is arranged above the top end pipe opening of the liner tube.

5. A continuous packaging hopper guide device according to claim 1, characterized in that: There is an arc surface between the edge of the top surface of the guide plate and the side wall of the liner pipe, which is tangent to the two respectively.

6. A continuous packaging hopper guide device according to claim 1, characterized in that: The guide pipe and the butt joint pipe are inclined at an angle of 45 degrees.

7. A continuous packaging hopper guide device according to claim 1, characterized in that: A mounting flange is arranged at the top end of the butt-joint pipe.

8. A continuous packaging hopper guide device according to claim 1, characterized in that: A second flange fixedly mounted on the bottom end of the liner pipe is provided, and a first flange located above the second flange is provided on the edge of the bottom end of the butt-joint pipe, and a bearing is installed between the first flange and the second flange.

9. A continuous packaging hopper guide device according to claim 1, characterized in that: The inner liner pipe has at least three travel positions relative to the butt pipe: First material discharge position: the guide port is connected to a docking port; Second material unloading position: the guide port is connected to another docking port; Parking position: The guide port is not connected to the two docking ports, and the two docking ports are blocked by the outer wall of the liner pipe.