Low-position logistics transfer machine convenient to maintain
By using an external lifting mechanism and power device in the logistics transplanter, combined with the design of the driven shaft and ductile iron chain bracket, the problem of loose and inconvenient maintenance of the traditional logistics transplanter is solved, and the compact structure and convenient maintenance of the equipment are realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202420601933.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The traditional logistics transplanter has a loose structure, which is inconvenient for installation and maintenance, affects production efficiency, and needs to be disassembled during maintenance, resulting in waste of manpower and resources.
A low-level logistics transporter for easy maintenance is designed, using an external lifting mechanism and power device. The driven shaft and chain bracket are arranged in the transport frame. The chain bracket is made of ductile iron, which realizes the compact structure and convenient maintenance of the equipment.
Through the external lifting mechanism and power device, the equipment maintenance process is simplified, maintenance time is reduced, production efficiency is improved, and the problem of too narrow spacing between the double-layer logistics rollers is solved through a compact structural design.
Smart Images

Figure CN222794394U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of logistics transmission, in particular to a low-level logistics transfer machine which is easy to maintain. Background Art
[0002] The logistics transfer machine is a low-level logistics transfer machine that is easy to maintain. It is an efficient automatic conveying equipment used to change the direction of material conveying, which is convenient for sending materials from the fork to or from the main conveying line. Because of its large load capacity, simple structure, stability and reliability, it is often used for logistics roller transportation. The equipment adopts PLC programmable control, so that materials can enter and exit the main and auxiliary conveying lines conveniently and smoothly without collision, extrusion, etc.
[0003] Traditional logistics transplanters usually have a loose overall structure, are relatively tall in size, and occupy a large space. If used in a double-layer logistics roller system, the center distance between the double-layer rollers will become narrower during the logistics production and transportation process, affecting the normal passage of materials. In terms of inspection and maintenance, since the motor and cylinder are designed to be built-in, once the motor or cylinder is damaged, it will be necessary to temporarily stop production or manually replace the transportation in this range, disassemble the entire transplanter, take out the damaged motor or cylinder, and repair and replace it until the normal transportation task can be guaranteed, resulting in a huge waste of manpower and resources, and directly affecting production efficiency.
[0004] Based on this, developing a logistics transplanter with a compact structure and easy installation and maintenance for application in actual production is an urgent problem to be solved. Utility Model Content
[0005] The purpose of the utility model is to provide a low-level logistics transfer machine that is easy to maintain in order to solve the problem that the existing logistics transfer machine has a loose structure, is not easy to install and maintain, and affects production efficiency.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A low-level logistics transfer machine that is easy to maintain includes a base plate, a transfer frame is liftably connected to the base plate, a conveying mechanism for transmitting materials is arranged on the transfer frame, the transfer frame is lifted and connected to the base plate by a lifting mechanism, and is used to lift the transfer frame to complete the receiving / feeding operation of the main conveying line, and the lifting mechanism is arranged outside the transfer frame to facilitate daily maintenance of the lifting mechanism.
[0008] Preferably, the transfer frame is formed by a top plate, a bottom plate, a rear frame plate and two side frame plates, and the conveying mechanism includes a plurality of conveying chains arranged on the top plate, and the conveying chains are transmission-connected to a power device.
[0009] Preferably, both ends of the chain bracket in the length direction are rotatably connected to bracket sprockets, the conveying chain is meshed and supported on the bracket sprockets, a driving shaft is rotatably connected in the transfer frame, a driving sprocket is provided on the driving shaft corresponding to the conveying chain, the conveying chain is meshed and connected to the driving sprocket, and the driving shaft is connected to the power device through transmission.
[0010] Preferably, the power device is arranged outside the transfer frame.
[0011] Preferably, a driven shaft is further provided in the transfer frame corresponding to the conveying chain, the driven shaft is provided between the driving shaft and the bracket sprocket, a driven sprocket is provided on the driven shaft, and the conveying chain is reversely meshed and connected to the driven sprocket.
[0012] Preferably, a fixed axle seat is provided on the bottom plate of the transfer frame, the driving shaft is rotatably connected to the fixed axle seat, an angle double-axle seat is provided corresponding to the fixed axle seat, one end of the angle double-axle seat is rotatably connected to the driving shaft, and the driven shaft is rotatably connected to the free end of the angle double-axle seat.
[0013] Preferably, the corner double-axis seat is provided with a tensioning adjustment rod which is convenient for turning and adjusting the corner double-axis seat. The corner double-axis seat is also connected to a tensioning scale rod, one end of the tensioning scale rod is hinged to the corner double-axis seat, and the other end extends out of the rear frame plate of the transfer frame. The tensioning scale rod is slidably connected in the corner locking sleeve, and the corner locking sleeve is screwed to the rear frame plate and tightened on the corner double-axis seat.
[0014] Preferably, the chain bracket is adjustably connected to a fine-tuning bracket along the length direction, and the bracket sprocket is rotatably connected to the fine-tuning bracket. By adjusting the distance between the fine-tuning bracket and the sprocket bracket, the tension of each conveyor chain can be individually adjusted.
[0015] Preferably, the lifting mechanism comprises a lifting drive device arranged corresponding to the side frame plate of the transfer frame, the side frame plate is connected to a lifting seat, the bottom of the lifting drive device is fixedly connected to the base plate, and the top of the lifting drive device is connected to the lifting seat.
[0016] Preferably, a guide structure is provided corresponding to the transfer frame, and the guide structure includes a guide column fixedly connected to a base plate, the guide column passes through a bottom plate of the transfer frame, a guide sleeve is provided on the bottom plate corresponding to the guide column, and the guide sleeve is axially slidably matched with the guide column.
[0017] The beneficial effects of the utility model are:
[0018] The lifting structure and power device of the utility model are externally designed, which greatly facilitates the maintenance of the logistics transplanter, saves the time of disassembling the transplanter as a whole and then repairing and replacing the motor and cylinder, and ensures production efficiency. The overall size structure of the transplanter is optimized to the greatest extent. The height of the transplanter can be controlled at 295-315mm, which is convenient for installation at the lower end of the logistics roller, solving the installation interference problem caused by the narrow spacing of the double-layer logistics roller.
[0019] In the utility model, a driven shaft is arranged in the transfer frame corresponding to the conveying chain, and the driven shaft is arranged between the driving shaft and the bracket sprocket. The driven sprocket on the driven shaft is reversely meshed with the conveying chain, which improves the stability of the transmission connection and plays a role in adjusting the tension of the chain. It cleverly avoids the interference with the driving shaft transmission chain when adjusting the tension of the chain, making maintenance more convenient and reliable.
[0020] The utility model adopts chain transmission, obtains the application effect of high temperature resistance and long service life, and effectively improves the transmission efficiency and carrying capacity. The material of the chain bracket is ductile iron, which increases its service life and reduces equipment loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model after the rear frame plate and the side frame plates are hidden.
[0024] Figure 3 It is a schematic diagram of the top view of the structure of the utility model after the top plate is hidden.
[0025] In the figure: 1--base plate; 2--transfer frame; 21--top plate; 22--bottom plate; 23--rear frame plate; 24--side frame plate; 3--conveying mechanism; 31--conveying chain; 32--power device; 33--chain bracket; 331--bracket sprocket; 34--driving shaft; 35--driving sprocket; 36--driven shaft; 37--driven sprocket; 38--fixed shaft seat; 39--angle double shaft seat; 40--tensioning adjustment handle; 41--tensioning scale rod; 42--fine-tuning bracket; 43--angle locking sleeve; 5--lifting mechanism; 51--lifting drive device; 52--lifting seat; 53--guide column; 54--guide sleeve. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] like Figure 1 -shown, a low-level logistics transfer machine that is easy to maintain, includes a base plate 1, a transfer frame 2 is connected to the base plate 1 in a liftable manner, a conveying mechanism 3 for transferring materials is arranged on the transfer frame 2, and the transfer frame 2 is connected to the base plate 1 by a lifting mechanism 5, which is used to lift the transfer frame 2 to complete the receiving / feeding operation of the main conveyor line. When in use, the utility model is connected to the fork of the main conveyor line through the base plate 1. When the target material is in place, the lifting mechanism 5 lifts the transfer frame 2 corresponding to the main conveyor line, and sends the target material into or out of the main conveyor line through the conveying mechanism 3.
[0028] In order to facilitate the installation and maintenance of the lifting mechanism 5 , the lifting mechanism 5 is arranged outside the transfer frame 2 to facilitate the daily maintenance of the lifting mechanism 5 .
[0029] As a preferred embodiment, the transfer frame 2 is formed by a top plate 21, a bottom plate 22, a rear frame plate 23 and two side frame plates 24. The conveying mechanism 3 includes a plurality of conveying chains 31 arranged on the top plate 21 for material conveying. The conveying chains 31 are connected to a power device 32 in a transmission manner to obtain the traveling power of the conveying chains 31.
[0030] Preferably, the conveying chain 31 is connected to the top plate 21 through a chain bracket 33. Specifically, both ends of the chain bracket 33 in the length direction are rotatably connected to bracket sprockets 331, and the conveying chain 31 is meshed and supported on the bracket sprockets 331. A driving shaft 34 is rotatably connected in the transfer frame 2, and a driving sprocket 35 is provided on the driving shaft 34 corresponding to the conveying chain 31. The conveying chain 31 is meshed and connected to the driving sprocket 35, and the driving shaft 34 is connected to the power device 32 in a transmission manner to drive the conveying chain 31 to move forward. Preferably, a driving sprocket is provided on the driving shaft 34, and the output end of the power device 32 is connected to the driving sprocket in a transmission manner to obtain the rotational power of the driving shaft 34.
[0031] As a preferred embodiment, the power device 32 is arranged outside the transfer frame 2 to further reduce the volume configuration of the transfer frame 2, optimize the height of the whole machine structure, and thus increase the scope of application in the logistics field. At the same time, the external power device 32 further facilitates equipment maintenance. In case of failure and maintenance, there is no need to disassemble the transplanter as a whole and then remove the parts that need to be replaced or maintained. The operation can be completed directly on the transport line, which reduces the time for maintenance and ensures production efficiency.
[0032] Furthermore, a driven shaft 36 is provided corresponding to the conveying chain 31 in the transfer frame 2. The driven shaft 36 is arranged between the driving shaft 34 and the bracket sprocket 331. A driven sprocket 37 is provided on the driven shaft 36. The conveying chain 31 is reversely meshed and connected to the driven sprocket 37 to improve the stability of the transmission connection and play a role in chain tensioning.
[0033] Preferably, the driven shaft 36 is connected to the transfer frame 2 in an adjustable position relative to the travel direction of the conveying chain 31, so that the driven shaft 36 has the function of chain tension adjustment. Specifically, a fixed shaft seat 38 is provided on the bottom plate 22 of the transfer frame 2, and the driving shaft 34 is rotatably connected to the fixed shaft seat 38. An angle double-shaft seat 39 is provided corresponding to the fixed shaft seat 38, and one end of the angle double-shaft seat 39 is rotatably connected to the driving shaft 34, and the driven shaft 36 is rotatably connected to the free end of the angle double-shaft seat 39. By adjusting the rotation angle of the angle double-shaft seat 39 with the driving shaft 34 as the axis, the driven shaft 36 can be moved closer to or farther from the conveying chain 31, thereby achieving the purpose of tension adjustment of the conveying chain 31. This embodiment avoids the interference problem when adjusting the conveying chain 31, making maintenance more convenient and reliable.
[0034] Furthermore, the corner dual-axis seat 39 is provided with a tension adjustment handle 40 for facilitating the adjustment of the corner dual-axis seat 39, and the corner dual-axis seat 39 is also connected with a tension scale rod 41, one end of which is hinged to the corner dual-axis seat 39, and the other end extends out of the rear frame plate 23 of the transfer frame 2. The tension degree of the conveying chain 31 can be identified by the length of the tension scale rod 41 extending out of the rear frame plate 23. The tension scale rod 41 is slidably connected in the corner locking sleeve 43, and the corner locking sleeve 43 is screwed to the rear frame plate 23 and pressed against the corner dual-axis seat 39, and is used to lock the position of the rotation angle of the corner dual-axis seat 39.
[0035] Furthermore, the chain bracket 33 is adjustably connected to a fine-tuning bracket 42 along the length direction, and the bracket sprocket 331 is rotatably connected to the fine-tuning bracket 42, and the tension of each conveying chain 31 can be individually adjusted by adjusting the distance between the fine-tuning bracket 42 and the sprocket bracket, which further facilitates the maintenance of the transplanter.
[0036] As a preferred embodiment, the lifting mechanism 5 includes a lifting drive device 51 corresponding to the side frame plate 24 of the transfer frame 2, and the lifting drive device 51 drives the lifting of the side frame plate 24 to form the lifting action of the transfer frame 2. Specifically, a lifting seat 52 is connected to the side frame plate 24, the bottom of the lifting drive device 51 is fixedly connected to the base plate 1, and the top of the lifting drive device 51 is connected to the lifting seat 52. The lifting drive device 51 can be a device that can realize the lifting function in the prior art, such as a cylinder, an oil cylinder, or an electric push rod.
[0037] Furthermore, in order to improve the stability of the lifting action of the transfer frame 2, a guide structure is provided corresponding to the transfer frame 2. Preferably, the guide structure includes a guide column 53 fixedly connected to the base plate 1, the guide column 53 passes through the bottom plate 22 of the transfer frame 2, and a guide sleeve 54 is provided on the bottom plate 22 corresponding to the guide column 53, and the guide sleeve 54 is axially slidably matched with the guide column 53 to maintain the stability of the transfer frame 2 during the lifting process.
[0038] Preferably, the guide structure is provided with four sets, and the four sets of guide structures are symmetrically arranged on the bottom plate 22. In this embodiment, the guide structure will automatically calibrate during the lifting process to maintain the stable state of the transplanter body, thereby improving the operation stability and accuracy. The guide structure is preferably a sealed structure to extend its maintenance cycle and service life.
[0039] Preferably, a plurality of conveyor chains 31 are staggered in the width direction, so that different conveyor chains 31 form a concave-convex shape of one in and one out at the end of the transfer frame 2. This facilitates the insertion and transition of the conveyor chains 31 between the conveying mechanism 3 and the main conveying line and the fork, improves the stability during the receiving / feeding process, and realizes the function of forward and reverse bidirectional feeding and outflow of materials.
[0040] The side frame plate 24 is provided with an oil filling hole corresponding to the lifting mechanism 5, and the oil filling hole is connected with the lifting mechanism 5. It is used for lubricating the lifting mechanism 5, reducing friction resistance, and further extending the service life. The chain bracket 33 is preferably made of ductile iron, which increases its service life and greatly reduces loss.
[0041] The above disclosure is only a specific embodiment of the present patent, but the present patent is not limited thereto. For ordinary technicians in this field, without departing from the principle of the present invention, the deformation made should be deemed to belong to the protection of the present invention.
Claims
1. A low-level logistics transfer machine that is easy to maintain, characterized in that: The invention comprises a base plate (1), a transfer frame (2) being liftably connected to the base plate (1), a conveying mechanism (3) for conveying materials being arranged on the transfer frame (2), the transfer frame (2) being connected to the base plate (1) by a lifting mechanism (5) for lifting the transfer frame (2) to complete the material receiving / feeding operation of the main conveying line, and the lifting mechanism (5) being arranged outside the transfer frame (2) to facilitate the daily maintenance of the lifting mechanism (5).
2. The low-level logistics transfer machine that is easy to maintain according to claim 1 is characterized in that: The transfer frame (2) is formed by a top plate (21), a bottom plate (22), a rear frame plate (23) and two side frame plates (24); the conveying mechanism (3) comprises a plurality of conveying chains (31) arranged on the top plate (21); the conveying chains (31) are connected to a power device (32) in a transmission manner; and the power device (32) is arranged outside the transfer frame (2).
3. The low-level logistics transfer machine that is easy to maintain according to claim 2, characterized in that: The conveying chain (31) is connected to the top plate (21) via a chain bracket (33); both ends of the chain bracket (33) in the length direction are rotatably connected to bracket sprockets (331); the conveying chain (31) is meshed and supported on the bracket sprockets (331); a driving shaft (34) is rotatably connected inside the transfer frame (2); a driving sprocket (35) is provided on the driving shaft (34) corresponding to the conveying chain (31); the conveying chain (31) is meshed and connected to the driving sprocket (35); and the driving shaft (34) is transmission-connected to the power device (32).
4. The low-level logistics transfer machine that is easy to maintain according to claim 2 is characterized in that: A driven shaft (36) is also provided in the transfer frame (2) corresponding to the conveying chain (31); the driven shaft (36) is provided between the driving shaft (34) and the bracket sprocket (331); a driven sprocket (37) is provided on the driven shaft (36); and the conveying chain (31) is reversely meshed and connected to the driven sprocket (37).
5. The low-level logistics transfer machine that is easy to maintain according to claim 4, characterized in that: A fixed shaft seat (38) is provided on the bottom plate (22) of the transfer frame (2), the driving shaft (34) is rotatably connected to the fixed shaft seat (38), an angular double shaft seat (39) is provided corresponding to the fixed shaft seat (38), one end of the angular double shaft seat (39) is rotatably connected to the driving shaft (34), and the driven shaft (36) is rotatably connected to the free end of the angular double shaft seat (39).
6. The low-level logistics transfer machine that is easy to maintain according to claim 5, characterized in that: The corner double-axis seat (39) is provided with a tensioning adjustment handle (40) for facilitating the adjustment of the corner double-axis seat (39); the corner double-axis seat (39) is also connected to a tensioning scale rod (41); one end of the tensioning scale rod (41) is hinged to the corner double-axis seat (39); the other end of the tensioning scale rod (41) extends out of the rear frame plate (23) of the transfer frame (2); the tensioning scale rod (41) is slidably connected in a corner locking sleeve (43); the corner locking sleeve (43) is screwed to the rear frame plate (23) and is pressed against the corner double-axis seat (39).
7. The low-level logistics transfer machine that is easy to maintain according to claim 2, characterized in that: A plurality of conveyor chains (31) are arranged in a staggered manner in the width direction, so that different conveyor chains (31) form a concave-convex shape with one in and one out at the end of the transfer frame (2).
8. The low-level logistics transfer machine that is easy to maintain according to claim 3, characterized in that: The chain bracket (33) is adjustably connected to a fine-tuning bracket (42) along its length direction, and the bracket sprocket (331) is rotatably connected to the fine-tuning bracket (42). By adjusting the distance between the fine-tuning bracket (42) and the sprocket bracket, the tension of each conveying chain (31) can be individually adjusted.
9. The low-level logistics transfer machine that is easy to maintain according to claim 2, characterized in that: The lifting mechanism (5) comprises a lifting drive device (51) arranged corresponding to the side frame plate (24) of the transfer frame (2); a lifting seat (52) is connected to the side frame plate (24); the bottom of the lifting drive device (51) is fixedly connected to the base plate (1); and the top of the lifting drive device (51) is connected to the lifting seat (52).
10. The low-level logistics transfer machine that is easy to maintain according to claim 1, characterized in that: A guide structure is provided corresponding to the transfer frame (2), the guide structure comprising a guide column (53) fixedly connected to the base plate (1), the guide column (53) passing through the bottom plate (22) of the transfer frame (2), a guide sleeve (54) is provided on the bottom plate (22) corresponding to the guide column (53), and the guide sleeve (54) is axially slidably matched with the guide column (53).