Long-distance linear material moving ground rail

By setting up slides and skateboards on the U-shaped base and using rack transmission to achieve long-distance smooth linear translation of the skateboard, the problem of inefficiency of the existing material transfer mechanism is solved, the material transfer efficiency is improved and production costs are reduced.

CN222794459UActive Publication Date: 2025-04-25DONGGUAN CHAOHONG ROBOT AUTOMATION CO LTD
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Patent Information

Application Number
CN202421706617.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-25
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing material transfer mechanism is inefficient in the material transfer positioning process of large-sized products, and requires cooperation of multiple mechanisms, resulting in high production costs.

Method used

A long-distance linear material transfer ground rail is designed. By setting a slide and a skateboard on the U-shaped base, and installing a drive device and gear on the skateboard, the long-distance stable linear translation of the skateboard is achieved by using rack transmission, and the movement of animal materials is synchronized.

Benefits of technology

The long-distance smooth linear translation of the skateboard is achieved, which improves the material transfer efficiency, reduces production costs, and enhances structural stability through the L-shaped support seat, avoids deformation, and ensures the straightness of the slide and rack.

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Abstract

The utility model discloses a long-distance linear material moving ground rail which comprises a U-shaped base extending in the X direction, two opposite side walls of the U-shaped base are provided with sliding ways extending in the same direction as the U-shaped base, a sliding plate is erected between the two sliding ways, a driving device and a gear in transmission connection with the driving device are arranged on the sliding plate, and a rack capable of being in meshing transmission with the gear is arranged on the inner wall of one side wall of the U-shaped base. And a plurality of L-shaped supporting seats are arranged on the two outer walls of the U-shaped base. According to the utility model, the two slideways and the rack are arranged on the U-shaped base, the sliding plate is erected between the two slideways, and the moving device and the gear matched with the rack are arranged on the sliding plate, so that the long-distance stable linear translation of the sliding plate is realized, and materials can be driven to move synchronously; the L-shaped supporting seats are arranged outside the two side arms of the U-shaped base, so that the structural stability of the U-shaped base can be enhanced, deformation of the U-shaped base can be avoided and relieved, the straightness of the sliding way and the rack can be ensured, and the sliding plate can stably move materials in a linear translation mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of material transfer mechanisms, in particular to a long-distance linear material transfer ground rail. Background Art

[0002] The material transfer mechanism is the most important auxiliary tool in industrial production, which directly affects the production process arrangement and production efficiency. Especially for some large-sized products that require multiple processing steps to complete, the material transfer and positioning process often takes up a lot of production hours and may require the cooperation of multiple material transfer mechanisms to complete, resulting in high production costs. Utility Model Content

[0003] In view of the problems existing in the above-mentioned prior art, the utility model provides a long-distance linear material moving ground rail, which can drive the synchronous movement of materials through the long-distance stable linear translation of the slide plate.

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is as follows:

[0005] A long-distance linear material moving track comprises a U-shaped base extending along the X direction, wherein two opposite side walls thereof are provided with slideways extending in the same direction, a slide plate is arranged between the two slideways, a driving device and a gear connected to the slide plate for transmission are arranged on the slide plate, a rack capable of meshing and transmitting with the gear is arranged on the inner wall of one side wall of the U-shaped base, the driving device can drive the gear to rotate and mesh with the rack to push the slide plate in the opposite direction to slide along the two slideways, and synchronously drive the material installed on the slide plate to move; a plurality of L-shaped support seats arranged along the X direction are arranged on the two outer walls of the U-shaped base, the vertical arm of each L-shaped support seat can be detachably fixed on one side wall of the U-shaped base, and the horizontal arm thereof extends to the Y-direction side of the U-shaped base and can be detachably fixed on a support member.

[0006] As a further elaboration of the above technical solution:

[0007] In the above technical solution, each of the slideways is a slide rod that is detachably fixed to the upper end of the U-shaped base and extends along the X direction. Each of the slide rods is slidably mounted with one or more sliders, and each of the sliders is detachably fixed to the slide plate.

[0008] In the above technical solution, a side wall of the U-shaped base away from the rack is further provided with a limit baffle extending in the X direction, and the limit baffle is arranged on the outer side of the slide plate in the Y direction.

[0009] In the above technical solution, an anti-collision member is provided at the end of at least one slideway, and the anti-collision member includes one or more of a distance sensor, an audible and visual alarm, and an elastic buffer, and the distance sensor is electrically connected to the driving device.

[0010] In the above technical solution, a plurality of first positioning members are provided at the bottom of the U-shaped base, and at least one second positioning member is provided on each of the L-shaped support seats.

[0011] In the above technical solution, the driving device is a reduction motor.

[0012] In the above technical solution, the rack is a spur rack or a helical rack.

[0013] In the above technical solution, both ends of the U-shaped base extend to the X-direction outer sides of the two slides, and both ends are respectively detachably fixed with accordion covers extending in the X-direction. Each of the accordion covers is covered on the periphery of the two slides and extends to one side of the slide plate in the X-direction. One end of each of the accordion covers is detachably fixed to one end of the slide plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are: by installing two slides and a rack on a U-shaped base, a slide plate is set up between the two slides, and a moving device and a gear matched with the rack are installed on the slide plate, a long-distance stable linear translation of the slide plate is achieved, thereby driving the material to move synchronously; by arranging a number of L-shaped support seats outside the two side arms of the U-shaped base, the structural stability of the U-shaped base can be enhanced, and its deformation can be avoided and slowed down, thereby ensuring the straightness of the slide and the rack, so that the slide plate can smoothly perform linear translation to move materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the top view of the structure of this embodiment (only one side of the accordion cover is shown);

[0016] Figure 2 is a schematic diagram of the side structure of this embodiment (the accordion cover is not shown);

[0017] Figure 3 It is a front view structural schematic diagram of a rack in another embodiment of the utility model.

[0018] In the figure: 1, U-shaped base; 101, first positioning member; 2, slideway; 3, slide plate; 4, rack; 5, L-shaped support seat; 501, second positioning member; 6, slider; 7, limit baffle; 8, anti-collision member; 9, accordion cover; 10, driving device; 11, gear. DETAILED DESCRIPTION

[0019] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0020] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "several" and "multiple" mean two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features being in direct contact, or it can include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0021] like Figure 1-2As shown, a long-distance linear material moving track comprises a U-shaped base 1 extending along the X direction, wherein two opposite side walls thereof are provided with slideways 2 extending in the same direction thereof, a slide plate 3 is arranged between the two slideways 2, a driving device 10 and a gear 11 connected to the slide plate 3 are arranged on the slide plate 3, a rack 4 which can mesh with the gear 10 for transmission is arranged on the inner wall of one side wall of the U-shaped base 1, the driving device 10 can drive the gear 11 to rotate and mesh with the rack 4 to push the slide plate 3 in the opposite direction to slide along the two slideways 2, and synchronously drive the material installed on the slide plate to move; a plurality of L-shaped support seats 5 arranged along the X direction are arranged on the two outer walls of the U-shaped base 1, the vertical arm of each L-shaped support seat 5 can be detachably fixed on one side wall of the U-shaped base 1, and the horizontal arm thereof extends to the Y-direction side of the U-shaped base 1 and can be detachably fixed on a support member.

[0022] The utility model achieves long-distance stable linear translation of the slide plate 3 by installing two slideways 2 and a rack 4 on a U-shaped base 1, setting up a slide plate 3 between the two slideways 2, and installing a moving device 10 and a gear 11 matched with the rack 4 on the slide plate 3, thereby driving the synchronous movement of the material; by arranging a plurality of L-shaped support seats 5 outside the two side arms of the U-shaped base 1, the structural stability of the U-shaped base 1 can be enhanced, and its deformation can be avoided and slowed down, thereby ensuring the straightness of the slideway 2 and the rack 4, so that the slide plate 3 can smoothly perform linear translation to move materials.

[0023] In this embodiment, a plurality of first positioning members 101 are provided at the bottom of the U-shaped base 1, and at least one second positioning member 501 is provided on each L-shaped support seat 5; each slide 2 is a slide rod detachably fixed on the upper end of the U-shaped base 1 and extending along the X direction, and at least one slider 6 is slidably mounted on each slide rod, and each slider 6 can be detachably fixed on the slide plate 3; a side wall of the U-shaped base 1 away from the rack 4 is also provided with a limit baffle 7 extending in the X direction, and the limit baffle 7 is arranged on the Y-direction outer side of the slide plate 3; an anti-collision member 8 is provided at the end of at least one slide 2, and the anti-collision member 8 includes one or more of a distance sensor, an audible and visual alarm, and an elastic buffer, and the distance sensor is electrically connected to the drive device 10; the drive device 10 is a reduction motor.

[0024] It is understandable that the limit baffle 7 can limit the Y-direction position of the slide plate 3 and has a foolproof function to prevent the slide plate 3 from being installed upside down during assembly; the anti-collision member 8 can issue a warning or protection when the slide plate 3 and the material thereon are close to or at an extreme position to prevent the slide plate 3 and the material thereon from being damaged. In application, a pulley or a support member provided with a pulley can be installed on the first positioning member 101 and / or the second positioning member as needed to facilitate the movement and position adjustment of the material transfer rail.

[0025] like Figure 1 , 3As shown, the rack 4 in the utility model can be a straight rack or a helical rack. The helical rack has the advantages of relatively larger load-bearing capacity, more precise and more stable transmission, but its cost is relatively high, and it can be selected according to actual use conditions.

[0026] like Figure 1 As shown, in this embodiment, both ends of the U-shaped base 1 extend to the X-direction outer side of the two slideways 2, and both ends thereof are respectively detachably fixed with an accordion cover 9 extending in the X-direction, each accordion cover 9 is covered on the periphery of the two slideways 2 and extends to the X-direction side of the slide plate 3, and one end of each accordion cover 9 is detachably fixed to one end of the slide plate 2. It can be understood that the accordion cover 9 can better protect the slideway 2 and the U-shaped base 1, prevent foreign matter from entering the interior to affect the rack 4, the gear 11 and the driving device 10, and at the same time, due to its good shrinkage and ductility, it can be compressed or stretched with the movement of the slide plate 3 without affecting the translation of the slide plate 3.

[0027] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A long distance linear material transfer track, characterized in that: It comprises a U-shaped base extending along the X direction, wherein two opposite side walls thereof are provided with slideways extending in the same direction thereof, a slide plate is arranged between the two slideways, a driving device and a gear connected to the slide plate are arranged on the slide plate, a rack capable of meshing and transmitting with the gear is arranged on the inner wall of one side wall of the U-shaped base, the driving device can drive the gear to rotate and mesh with the rack, so as to push the slide plate to slide along the two slideways in the opposite direction, and synchronously drive the material installed on the slide plate to move; a plurality of L-shaped support seats arranged along the X direction are arranged on the two outer walls of the U-shaped base, the vertical arm of each L-shaped support seat can be detachably fixed on one side wall of the U-shaped base, and the horizontal arm thereof extends to the Y-direction side of the U-shaped base and can be detachably fixed on a support member.

2. A long distance linear material moving track according to claim 1, characterized in that: Each of the slideways is a slide bar which is detachably fixed on the upper end of the U-shaped base and extends along the X direction. Each of the slide bars is slidably mounted with one or more sliders, and each of the sliders is detachably fixed on the slide plate.

3. The long-distance linear material moving track according to claim 1, characterized in that: A limit baffle extending in the X direction is also provided on a side wall of the U-shaped base away from the rack, and the limit baffle is arranged on the outer side of the slide plate in the Y direction.

4. The long-distance linear material moving track according to claim 1, characterized in that: An anti-collision member is provided at the end of at least one slideway. The anti-collision member includes one or more of a distance sensor, an audible and visual alarm, and an elastic buffer. The distance sensor is electrically connected to the driving device.

5. The long-distance linear material moving track according to claim 1, characterized in that: A plurality of first positioning members are arranged at the bottom of the U-shaped base, and at least one second positioning member is arranged on each of the L-shaped support seats.

6. The long-distance linear material moving track according to claim 1, characterized in that: The driving device is a reduction motor.

7. The long-distance linear material moving track according to claim 1, characterized in that: The rack is a straight rack or a helical rack.

8. A long distance linear material moving track according to any one of claims 1 to 7, characterized in that: Both ends of the U-shaped base extend to the X-direction outer sides of the two slides, and both ends are respectively detachably fixed with accordion covers extending in the X-direction. Each of the accordion covers is covered on the periphery of the two slides and extends to one side of the slide plate in the X-direction, and one end of each of the accordion covers is detachably fixed to one end of the slide plate.