Backflow line in butt joint linkage with CTU
By designing a modular return line connected with the CTU, the existing return line is large in size and fixed process problems, and flexible adjustment of return line and improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202421881169.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The large volume of the existing reflow line makes it difficult to transport, and the process is relatively fixed, so the length and process cannot be flexibly adjusted, resulting in low efficiency.
Design a modular return line that is connected to the CTU, and forms an adjustable linear conveyor line by splicing the conveyor module, switching module and fluent strip rack to achieve rapid adjustment and reconfiguration.
It reduces the transportation difficulty of the return line, improves production efficiency, and realizes flexible combination and rapid adjustment of processes.
Smart Images

Figure CN222794473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production line conveying equipment, in particular to a return line connected with a CTU. Background Art
[0002] Since the reflow line can transport products and reflow empty carriers, it can replace manual handling, reduce labor costs, significantly improve production efficiency, and bring various conveniences to processing and production, and is widely used. In the processing process of modern factories, the reflow line is basically used for product transportation. There is a reflow line currently used for the assembly of various electronic products. Electronic products are usually assembled from a variety of parts. Different parts need to be transported to another station for assembly according to different processes with the help of the reflow line. The assembly process is relatively numerous, resulting in heavy work for the workers. The existing reflow line has the problem of large volume, which makes it difficult to transport, and the process of the reflow line is relatively fixed, and the length and process of the reflow line cannot be flexibly changed, resulting in low efficiency. Utility Model Content
[0003] To this end, the technical problem to be solved by the utility model is to overcome the problem in the prior art that the reflow line is large in size and difficult to transport, and the process of the reflow line is relatively fixed, and thus provide a reflow line that is connected and linked with the CTU. Through modular assembly, the transportation difficulty can be reduced, and it can also be flexibly combined according to the process requirements to quickly adjust and reconfigure the reflow line and improve production efficiency.
[0004] In order to solve the above technical problems, the utility model provides a return line connected with CTU, including:
[0005] Conveying module, several conveying modules are sequentially spliced end to end into a linear conveying line, the two ends of the linear conveying line are respectively set as a loading end and a picking end, any of the conveying modules is provided with a first assembly line and a second assembly line, the first assembly line is used to convey a tooling plate carrying parts from the loading end to the picking end, and the second assembly line is used to convey an empty tooling plate from the picking end to the loading end;
[0006] A switching module, which is spliced on the feeding end and the retrieving end respectively, wherein the switching module located at the feeding end is used to transport the empty tooling plate on the second assembly line to the first assembly line, and the switching module located at the retrieving end is used to transport the empty tooling plate on the first assembly line to the second assembly line;
[0007] A smooth strip material rack is spliced at the bottom of the conveying module and is used to convey parts to one side of the linear conveyor line.
[0008] In one embodiment of the utility model, the switching modules include a switching platform and a motor, the switching platform, the first assembly line and the second assembly line are located on the same horizontal plane, and the motor drives the switching platform to move back and forth between the end of the first assembly line and the end of the second assembly line.
[0009] In one embodiment of the utility model, the switching platform is provided with a belt, and the conveying direction of the belt is consistent with the conveying direction of the first assembly line, or the conveying direction of the belt is consistent with the conveying direction of the second assembly line.
[0010] In one embodiment of the utility model, the loading end is further provided with a loading module, the loading module is spliced on a side of the switching module relative to the conveying module, and the smooth strip material rack is provided at the bottom of the loading module.
[0011] In one embodiment of the utility model, the material taking end is further provided with a material storage module, the material storage module is spliced on a side of the switching module relative to the conveying module, and the smooth strip material rack is provided at the bottom of the loading module.
[0012] In one embodiment of the utility model, two smooth strip material racks are provided at the bottom of the material storage module, and the conveying directions of the two smooth strip material racks are opposite.
[0013] In one embodiment of the present utility model, two smooth strip material racks are provided at the bottom of the conveying module and the loading module, and the conveying directions of the two smooth strip material racks are the same.
[0014] In one embodiment of the present invention, a plurality of conveying modules with different lengths are included.
[0015] In one embodiment of the present invention, the linear conveyor line is configured to be straight or curved.
[0016] In one embodiment of the utility model, the first assembly line is configured as a flow strip, and the second assembly line is configured as a belt.
[0017] The above technical solution of the utility model has the following beneficial effects compared with the prior art:
[0018] The utility model discloses a reflow line connected with CTU, wherein a plurality of conveying modules, switching modules and smooth strip material racks are assembled into a linear conveying line, and the reflow line is modularized, which is beneficial for transportation and installation of the reflow line, and can also quickly adjust and reconfigure the reflow line to improve production efficiency; a smooth strip material rack is arranged at the bottom of the first assembly line and the second assembly line, and the parts on the smooth strip material rack can automatically slide to realize first-in-first-out, thereby improving storage and retrieval efficiency; a switching module is arranged at the loading end and the picking end to convey the tooling plate from the first assembly line to the second assembly line, and from the second assembly line to the first assembly line, thereby realizing the circulation of the tooling plate on the reflow line, improving efficiency and reducing work intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein
[0020] Figure 1 This is a schematic diagram of the structure of the return line connected to the CTU in the preferred embodiment of the utility model.
[0021] Figure 2 for Figure 1 The schematic diagram of the structure of the switching module connected with the CTU and linked to the return line is shown.
[0022] Figure 3 for Figure 1 The schematic diagram of the structure of the smooth strip material rack connected with the CTU and linked to the return line is shown.
[0023] Figure 4 for Figure 1 The schematic diagram of the structure of the feeding module connected with the CTU and linked to the return line is shown.
[0024] Figure 5 for Figure 1 The schematic diagram of the structure of the material storage module connected with the CTU and linked to the return line is shown.
[0025] Figure 6 for Figure 1 The schematic diagram of the structure of the conveying module connected with the CTU and linked to the return line is shown.
[0026] Explanation of the reference numerals in the drawings in the specification: 1. Material taking end; 11. Material storage module; 12. Switching module; 2. Material loading end; 21. Material loading module; 22. Switching module; 221. Screw rod; 222. Belt; 223. Motor; 3. Conveying module; 31. Flow strip; 32. Belt; 33. Storage board; 4. Flow strip material rack; 41. Roller; 42. Operating table; 5. Flow strip material rack; 6. Flow strip material rack. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0028] Example
[0029] Reference Figure 1 , 3 As shown in FIG. 6 , in one embodiment of the present invention, a reflow line connected to a CTU is configured with a CTU (robot trolley) to cooperate with conveying parts. The CTU can grab parts or tooling plates and lift the parts upwards and place them on the reflow line. The reflow line connected to the CTU includes:
[0030] Conveying module 3, several conveying modules 3 are sequentially spliced end to end into a linear conveying line, and the return line can be freely combined according to the process to quickly adjust and reconfigure the return line to improve production efficiency; the two ends of the linear conveying line are respectively set as the loading end 2 and the picking end 1, and any conveying module 3 includes a frame, and a first assembly line and a second assembly line arranged on the frame, and the first assembly line and the second assembly line are arranged on both sides of the frame, and the first assembly lines of adjacent conveying modules are connected to each other, and the second assembly line is similar; the first assembly line is used to convey the tooling board carrying parts from the loading end 2 to the picking end 1, and the second assembly line is used to convey the empty tooling board from the picking end 1 to the loading end 2, and the CTU places the parts on the first assembly line at the loading end 2 and the conveying module;
[0031] The switching module 22 / 12 is respectively spliced at the feeding end 2 and the retrieving end 1, wherein the switching module 22 located at the feeding end 2 is used to translate the empty tooling plate on the second assembly line to the end of the first assembly line, and then send the parts into the first assembly line after being placed on the empty tooling plate; the switching module 22 located at the retrieving end 1 is used to translate the empty tooling plate on the first assembly line to the end of the second assembly line, and then send it into the second assembly line;
[0032] The smooth strip material rack 4 is spliced at the bottom of the conveying module 4. The smooth strip material rack 4 includes a frame and multiple rollers 41. The heights of adjacent rollers 41 are successively reduced. Multiple parts are stored on the smooth strip material rack 4 on the rollers 41 and automatically slide to achieve first-in-first-out. It is used to convey parts to one side of the linear conveyor line so that the CTU can lift the parts to the first assembly line in turn.
[0033] In one embodiment of the present invention, referring to Figure 2As shown, the switching modules 22 / 12 include a frame, a screw rod 221, a switching platform and a motor 223 arranged on the frame, the screw rod 221 is connected to the switching platform, the motor 223 drives the screw rod 221 to rotate to drive the switching platform to translate, the switching platform, the first assembly line and the second assembly line are located on the same horizontal plane, the first assembly line and the second assembly line are respectively located on both sides of the frame, and the motor 223 is used to drive the switching platform to move back and forth between the end of the first assembly line and the end of the second assembly line to realize the transfer of the tooling plate on the first assembly line to the second assembly line.
[0034] In one embodiment of the present invention, referring to Figure 2 As shown, in order to improve efficiency, the switching platform is provided with a belt 222, which is driven by a plurality of power rollers to rotate in both directions. The conveying direction of the belt 222 can be consistent with the conveying direction of the first assembly line, so that the empty tooling plate can move to the side away from the linear conveyor line; the conveying direction of the belt 222 can also be consistent with the conveying direction of the second assembly line, so that the empty tooling plate can automatically slide onto the second assembly line.
[0035] In one embodiment of the present invention, referring to Figure 1 and 4 As shown, the loading end 2 is also provided with a loading module 21, and the loading module 21 is spliced on the side of the switching module 22 relative to the conveying module 3. The loading module 21 includes a frame and a smooth strip material rack 5 arranged at the bottom of the frame. The smooth strip material rack 5 is used to store parts. The parts of the loading module 21 are transported to the switching platform through CTU or manually.
[0036] In one embodiment of the present invention, referring to Figure 1 and 5 As shown, the material picking end 1 is also provided with a storage module 11, and the storage module 11 is spliced on the side of the switching module 12 relative to the conveying module 3, and the bottom of the storage module 11 is provided with the smooth strip material rack 6. At the material picking end 1, the CTU or the operator moves the tooling plate carrying parts on the switching platform downward to the smooth strip material rack 6 at the bottom of the loading module 21, and at the same time, the empty tooling plate of the smooth strip material rack 6 at the bottom of the storage module 11 is moved back to the switching platform.
[0037] In one embodiment of the present invention, referring to Figure 5 As shown, two smooth strip material racks 6 are provided at the bottom of the storage module 11, and the conveying directions of the two smooth strip material racks 6 are opposite.
[0038] In one embodiment of the present invention, referring to Figure 4 and 6As shown, two smooth strip material racks 5 are provided at the bottom of the conveying module 3 and the loading module 21, and the conveying directions of the two smooth strip material racks are the same.
[0039] In one embodiment of the present invention, a plurality of conveying modules 3 with different lengths are included, and the conveying modules 3 with different lengths correspond to different processes.
[0040] In one embodiment of the present invention, referring to Figure 1 As shown, the linear conveyor line is preferably set to a straight line, and can also be set to a curved line, such as a U shape, as required.
[0041] In one embodiment of the present invention, referring to Figure 6 As shown, the first assembly line is configured as a smooth bar 31, the roller 41 of the smooth bar 31 can be driven by a motor 223, and the smooth bar 31 can also be configured with one end high and the other end low. In the first assembly line, the tooling plate carrying the parts can slide freely from the loading end 2 to the picking end 1; the second assembly line is configured as a belt 32.
[0042] In one embodiment of the present invention, an operating table 42, a lighting lamp and an inclined storage board are provided on the frame.
[0043] The working principle of the return line connected with CTU in the utility model is:
[0044] At the loading end 2, after the CTU takes out the parts on the fluent strip rack 5 and places them on the foam tooling board on the switching platform, the belt 222 starts to rotate to send the foam tooling board to the first assembly line. The first assembly line sends the foam tooling board to the material taking end 1. After the foam tooling board is transported to the corresponding conveying module 3, the CTU transports the parts on the fluent strip rack 4 at the bottom of the conveying module 3 upward according to the process and places them on the foam tooling board. At the material taking end 1, the foam tooling board slides from the first assembly line to the switching platform, and the CTU sends the foam tooling board to the first assembly line. The parts on the loading plate are placed on the smooth strip material rack 6 at the bottom of the storage module 11, and then the motor 223 drives the switching platform and the empty foam tooling plate to move to the end of the second horizontal line, and the belt 32 starts to rotate to send the empty foam tooling plate into the second horizontal line. After the loading end 2, the empty foam tooling plate slides from the second assembly line to the switching platform, and the motor drives the switching platform and the empty foam tooling plate to move to the end of the first assembly line. The CTU continuously takes out the parts on the smooth strip material rack 5 and places them on the foam tooling plate on the switching platform, and then repeats the cycle.
[0045] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.
Claims
1. A reflow line connected with CTU, characterized in that: include, Conveying module, a plurality of said conveying modules are sequentially spliced end to end into a linear conveying line, the two ends of said linear conveying line are respectively set as a loading end and a taking-out end, any said conveying module is provided with a first assembly line and a second assembly line, the first assembly line is used for conveying a tooling board carrying a product from said loading end to said taking-out end, and the second assembly line is used for conveying an empty tooling board from said taking-out end to said loading end; A switching module, which is spliced on the feeding end and the retrieving end respectively, wherein the switching module located at the feeding end is used to transport the empty tooling plate on the second assembly line to the first assembly line, and the switching module located at the retrieving end is used to transport the empty tooling plate on the first assembly line to the second assembly line; A smooth strip material rack is spliced at the bottom of the conveying module and is used to convey parts to one side of the linear conveyor line.
2. A return line connected to a CTU according to claim 1, characterized in that: The switching modules each include a switching platform and a motor. The switching platform, the first assembly line, and the second assembly line are located on the same horizontal plane. The motor drives the switching platform to move back and forth between the end of the first assembly line and the end of the second assembly line.
3. A return line connected to a CTU according to claim 2, characterized in that: The switching platform is provided with a belt, and the conveying direction of the belt is consistent with the conveying direction of the first assembly line, or the conveying direction of the belt is consistent with the conveying direction of the second assembly line.
4. A return line connected to a CTU according to claim 1, characterized in that: The feeding end is also provided with a feeding module, and the feeding module is spliced on a side of the switching module relative to the conveying module, and the bottom of the feeding module is provided with the smooth strip material rack.
5. A return line connected to a CTU according to claim 4, characterized in that: The material taking end is also provided with a material storage module, and the material storage module is spliced on a side of the switching module relative to the conveying module, and the bottom of the loading module is provided with the smooth strip material rack.
6. A return line connected to a CTU according to claim 5, characterized in that: Two smooth strip material racks are provided at the bottom of the material storage module, and the conveying directions of the two smooth strip material racks are opposite.
7. A return line connected to a CTU according to claim 5, characterized in that: Two smooth strip material racks are provided at the bottom of the conveying module and the loading module, and the conveying directions of the two smooth strip material racks are the same.
8. The CTU docking and linkage return line according to claim 1 is characterized in that: The conveying modules include a plurality of conveying modules having different lengths.
9. The CTU-connected return line according to claim 1, characterized in that: The linear conveyor line is configured to be straight or curved.
10. A return line connected to a CTU according to claim 1, characterized in that: The first assembly line is configured as a flow strip, and the second assembly line is configured as a belt.