Press-fitting jacking mechanism

By designing the press-mounting and hoisting mechanism of the hoisting power part and the hoisting part, the hard support and rolling contact installation of the hoisting plate are achieved, and the problem of insufficient positioning stability and accuracy in the prior art is solved, and the stability and accuracy during the press-mounting process are improved.

CN222795063UActive Publication Date: 2025-04-25YANTAI FUDONG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421879941.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-04-25
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing press-mounted hoisting mechanism has insufficient positioning stability and accuracy, resulting in instability and inaccuracy caused by the support gap.

Method used

A press-mounted hoisting mechanism including a hoisting power unit and a hoisting part is designed. The hoisting part is driven to move horizontally through the hoisting power unit, realizing hard contact and rolling contact installation between the hoisting part and the hoisting plate to ensure hard support of the hoisting plate.

Benefits of technology

Improves the stability and accuracy of lifting positioning, reduces friction, enhances structural strength, and facilitates installation and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of jacking equipment, in particular to a press-fitting jacking mechanism, which comprises a jacking power part for providing power to drive a jacking part to do horizontal reciprocating motion; the jacking part is used for converting horizontal movement into action switching of hard supporting or non-supporting to the bottom of the jacking plate, the jacking part and the jacking plate are installed in a rolling contact mode during jacking action, the jacking power part and the jacking part are arranged, the jacking part is driven by means of the jacking power part to do horizontal reciprocating motion, and meanwhile the jacking part is driven by the jacking power part to do horizontal reciprocating motion. According to the jacking structure, hard contact between the top of the jacking part and the bottom face of the jacking plate is achieved, then hard supporting of the jacking plate during press fitting is achieved, and different from a jacking structure in the related technology, the jacking positioning stability and accuracy are higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of jacking equipment, in particular to a press-fit jacking mechanism. Background Art

[0002] During the press-fitting operation, the bottom of the product needs to be fully supported and positioned, and then pressure is applied to the top of the product to complete the press-fitting operation. In the related art, when the product pallet that needs to be rotated is supported and positioned during press-fitting, it is necessary to use a power-driven lifting plate to fully support the product pallet, and when rotation is required, drive the lifting plate down to avoid the product pallet. In the related art, cylinders or linear power components are generally used to drive the lifting plate up and down. This type of mechanism realizes soft support positioning. Soft support positioning has a support gap, resulting in poor positioning stability and accuracy. Utility Model Content

[0003] The utility model aims to provide a press-fitting lifting mechanism, which is used to solve the technical problems of poor positioning stability and poor accuracy of the press-fitting lifting mechanism in the prior art.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A press-fit lifting mechanism, comprising:

[0006] The lifting power unit is used to provide power to drive the lifting unit to perform horizontal reciprocating movement;

[0007] The lifting part is used to convert the horizontal movement into the action switching of hard support or no support on the bottom of the lifting plate, and the lifting part and the lifting plate are installed in rolling contact during the lifting action.

[0008] Furthermore, the lifting power unit is installed on the top plate of the workbench, the lifting part is installed on the power end of the lifting power unit and is driven by it to make horizontal reciprocating movements, and the lifting part and the top plate of the workbench are installed in rolling contact.

[0009] Furthermore, the jacking part includes a jacking body, one end of which is installed on the power end of the jacking power part, the bottom of the jacking body is installed in rolling contact with the workbench top plate, and a plurality of upper rollers are rotatably installed on the top of the jacking body. The highest point of the upper roller is higher than the upper surface of the jacking body, and the distance from the highest point of the upper roller to the upper surface of the workbench top plate is greater than the distance between the bottom surface of the jacking plate and the upper surface of the workbench top plate.

[0010] Furthermore, a plurality of lower rollers are rotatably mounted on the bottom of the lifting body, and the lower rollers are mounted in rolling contact with the upper surface of the top plate of the workbench.

[0011] Furthermore, the upper surface of the lifting body includes a lifting support surface and an initial surface, and the height of the initial surface is smaller than the height of the lifting support surface and smaller than the distance between the bottom surface of the lifting plate and the upper surface of the top plate of the workbench.

[0012] Furthermore, a transition surface is provided at the connection between the lifting support surface and the initial surface, and the transition surface is an inclined surface with an angle of α, 0°<α<90°.

[0013] Furthermore, the lifting support surface is provided with a plurality of upper limit holes, in which the upper rotating shaft is rotatably installed, and the upper roller is fixedly installed with the upper rotating shaft; the bottom surface of the lifting body is provided with a plurality of lower limit holes, in which the lower rotating shaft is rotatably installed, and the lower roller is fixedly installed with the lower rotating shaft.

[0014] Furthermore, the upper limit hole and the lower limit hole are both configured as U-shaped holes, the opening end of the U-shaped hole of the upper limit hole is connected to the jacking support surface, and the opening end of the U-shaped hole of the lower limit hole is connected to the bottom surface of the jacking body.

[0015] Furthermore, a plurality of linear guide components are installed between the lifting plate and the workbench top plate.

[0016] Furthermore, the linear guide assembly adopts a linear bearing or a guide block and a guide rod assembly.

[0017] Compared with the prior art, the technical solution of the utility model has the following beneficial effects:

[0018] (1) The utility model provides a lifting power unit and a lifting part, and while the lifting power unit drives the lifting part to move horizontally back and forth, the top of the lifting part is in hard contact with the bottom of the lifting plate, thereby achieving hard support for the lifting plate during press-fitting. Different from the lifting structure in the related art, the lifting positioning stability and accuracy of the present application are higher;

[0019] (2) The utility model adopts rolling contact support on the top and bottom of the lifting body by setting a specific structure of the lifting body, which can reduce the friction generated during relative movement and achieve the purpose of hard support;

[0020] (3) The utility model sets the shape and size relationship of the top surface of the lifting body, so that the lifting part can contact and support the lifting plate more smoothly when moving in the horizontal direction, and can more effectively improve the structural strength of the lifting part;

[0021] (4) The utility model sets the specific shapes of the upper limit hole and the lower limit hole, which is convenient for limiting the upper roller and the lower roller without restricting the rotation of the upper roller and the lower roller, and is convenient for installation and maintenance;

[0022] (5) The utility model provides a linear guide assembly, which helps to ensure the stability of the lifting plate during the lifting process and prevent the lifting plate from shifting. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model in the installed state;

[0024] Figure 2 This is the front view of the utility model in the installed state;

[0025] Figure 3 It is the front view of the utility model in use state;

[0026] Figure 4 This is a schematic diagram of the three-dimensional front structure of the utility model;

[0027] Figure 5 This is a schematic diagram of the reverse three-dimensional structure of the utility model;

[0028] Figure 6 This is a schematic diagram of the three-dimensional structure of the jacking part of the utility model;

[0029] Figure 7 It is the front view of the lifting part of the utility model.

[0030] In the figure, 100, a top plate of a workbench;

[0031] 200, lifting plate;

[0032] 300, lifting mechanism; 301, lifting power unit; 302, lifting unit; 3021, lifting body; 3022, upper limit hole; 3023, lower limit hole; 3024, transition surface; 3025, initial surface; 3026, lifting support surface; 303, upper roller; 304, upper rotating shaft; 305, lower rotating shaft; 306, lower roller; 307, linear guide assembly. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] The drawings are for illustrative purposes only and should not be construed as limiting the present patent;

[0035] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the embodiments of the present application. The singular forms of "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0036] When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Instead, they are only examples of devices and methods consistent with some aspects of the present application as detailed in the attached claims.

[0037] In the description of this application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence, nor can they be understood as indicating or implying relative importance. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0038] In addition, in the description of this application, unless otherwise specified, "plurality" means two or more than two. "And / or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the previous and next associated objects are in an "or" relationship. The following is a further explanation of the present invention in conjunction with the accompanying drawings and embodiments.

[0039] In order to solve the limitations of the prior art, this embodiment provides a technical solution, and the technical solution of the utility model is further described below in conjunction with the drawings and embodiments.

[0040] See attached Figure 1-2 The utility model is mainly for press-fitting operations. In conventional press-fitting equipment, a turntable is generally used to rotate and move product components loaded to different workstations to the press-fitting workstations. Therefore, there is generally no hard support at the bottom of the turntable to support it. During the press-fitting operation, the product components on the turntable need to withstand greater pressure. The utility model sets a jacking mechanism 300 to convert the horizontal movement of the jacking power unit 301 into the lifting movement of the jacking plate 200, thereby achieving hard support.

[0041] See attached Figure 3-5A press-fitting lifting mechanism 300 includes: a lifting power unit 301 and a lifting unit 302, wherein the lifting power unit 301 is used to provide power to drive the lifting unit 302 to perform horizontal reciprocating movement. It can be understood that the lifting power unit 301 adopts a horizontal moving component, which can be a horizontal cylinder, a horizontal motor screw assembly or other horizontal moving components; the lifting unit 302 is used to convert the horizontal movement into a switching action of hard support or no support at the bottom of the lifting plate 200. It can be understood here that hard support or no support is mainly used in occasions where press-fitting operations are required or when the press-fitting operations are completed and no bottom support is required, and during the lifting action, the lifting unit 302 and the lifting plate 200 are installed in rolling contact, and the rolling contact installation can not only achieve the hard support effect, but also minimize friction.

[0042] See attached Figure 1-5 The lifting power unit 301 is installed on the workbench top plate 100. Here, the workbench top plate 100 is mainly used as a mounting platform for installing various components. A plurality of linear guide components 307 are installed between the lifting plate 200 and the workbench top plate 100. Here, the linear guide component 307 can be a linear bearing or a guide block and a guide rod component or other components with a linear motion function. The lifting part 302 is installed on the power end of the lifting power part 301 and is driven by it to make horizontal reciprocating movements. The lifting part 302 and the workbench top plate 100 are installed in rolling contact. A linear guide assembly 307 is provided to ensure the stability of the lifting plate 200 during the lifting process and prevent the lifting plate 200 from translational displacement. By providing the lifting power part 301 and the lifting part 302, the lifting power part 301 drives the lifting part 302 to make horizontal reciprocating movements, while achieving hard contact between the top of the lifting part 302 and the bottom surface of the lifting plate 200, thereby achieving hard support for the lifting plate 200 during press installation. Different from the lifting structure in the related art, the lifting positioning stability and accuracy of the present application are higher.

[0043] See attached Figure 6 and 7The lifting part 302 includes a lifting body 3021, one end of which is installed on the power end of the lifting power part 301, and the bottom of the lifting body 3021 is installed in rolling contact with the workbench top plate 100. It can be understood that the lifting body 3021 is configured as a rectangular parallelepiped with a hollow interior, and the upper surface of the lifting body 3021 includes a lifting support surface 3026 and an initial surface 3025, and the height of the initial surface 3025 is less than the height of the lifting support surface 3026, wherein the lifting support surface 3026 is located on the side away from the lifting plate 200, and the initial surface 3025 is located on the side close to the lifting plate 200, and in the initial state, the initial surface 3025 is partially located below the lifting plate 200. A transition surface 3024 is set at the connection between the lifting support surface 3026 and the initial surface 3025. The transition surface 3024 is an inclined surface with an angle of α, 0°<α<90°, and the optimal choice here is that α is 45°. The purpose of setting the transition surface 3024 here is to facilitate the lifting body 3021 to move toward the direction close to the lifting plate 200, so that the lifting plate 200 can be lifted and lowered more stably, making the lifting process smoother. The jacking support surface 3026 is provided with four upper limit holes 3022, in which the upper rotating shaft 304 is rotatably installed, and the upper roller 303 is fixedly installed with the upper rotating shaft 304. The bottom surface of the jacking body 3021 is provided with four lower limit holes 3023, in which the lower rotating shaft 305 is rotatably installed, and the lower roller 306 is fixedly installed with the lower rotating shaft 305. It can be understood here that the upper limit holes 3022 have a supporting effect on the upper rotating shaft 304, and the lower limit holes 3023 have a limiting effect on the lower rotating shaft 305 and the lower roller 306, so as to better ensure the stability of the horizontal operation of the jacking body 3021. The upper limit hole 3022 and the lower limit hole 3023 are both set as U-shaped holes, the opening end of the U-shaped hole of the upper limit hole 3022 is connected to the jacking support surface 3026, and the opening end of the U-shaped hole of the lower limit hole 3023 is connected to the bottom surface of the jacking body 3021. Four upper rollers 303 are rotatably installed on the top of the jacking body 3021, the highest point of the upper roller 303 is higher than the upper surface of the jacking body 3021, and the distance H from the highest point of the upper roller 303 to the upper surface of the workbench top plate 100 is greater than the distance L between the bottom surface of the jacking plate 200 and the upper surface of the workbench top plate 100.Four lower rollers 306 are rotatably installed at the bottom of the lifting body 3021. The lower rollers 306 are installed in rolling contact with the upper surface of the workbench top plate 100. The specific structure of the lifting body 3021 is set, and the top and bottom of the lifting body 3021 are supported by rolling contact, which can not only reduce the friction generated during relative movement, but also achieve the purpose of hard support; by setting the shape and size relationship of the top surface of the lifting body 3021, it is convenient for the lifting part 302 to contact and support the lifting plate 200 more smoothly when moving in the horizontal direction, and at the same time, it can more effectively improve the structural strength of the lifting part 302, and by setting the specific shapes of the upper limit hole 3022 and the lower limit hole 3023, it is convenient to limit the upper roller 303 and the lower roller 306 without limiting the rotation of the upper roller 303 and the lower roller 306, which is convenient for installation and maintenance.

[0044] When the jacking mechanism 300 of the utility model is working, in the initial state, the jacking power unit 301 is in the original position, and the initial surface 3025 of the jacking body 3021 is partially located below the jacking plate 200. At this time, the jacking body 3021 has no contact with the jacking plate 200. When the jacking plate 200 needs to be press-fitted and subjected to force, the jacking power unit 301 is actuated to drive the jacking body 3021 to move in the horizontal direction close to the jacking plate 200, and the initial surface 3025 continues to move in the direction close to the jacking plate 200. The jacking plate 200 slowly moves upward along the transition portion, the jacking support surface 3026 and the upper roller 303. Finally, the upper roller 303 of the jacking body 3021 rolls smoothly along the jacking plate 200 to achieve hard support for the bottom of the jacking plate 200. When the press-fitting operation is completed, the jacking power unit 301 is actuated to retract the jacking body 3021.

[0045] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A press-fit lifting mechanism, characterized in that: include: A lifting power unit (301) is used to provide power to drive the lifting unit (302) to perform horizontal reciprocating movement; The lifting part (302) is used to convert horizontal movement into a switching action of hard support or no support for the bottom of the lifting plate (200), and during the lifting action, the lifting part (302) and the lifting plate (200) are installed in rolling contact.

2. A press-fit lifting mechanism according to claim 1, characterized in that: The lifting power unit (301) is installed on the workbench top plate (100), and the lifting unit (302) is installed on the power end of the lifting power unit (301) and is driven by the lifting power unit (301) to perform horizontal reciprocating movement. The lifting unit (302) and the workbench top plate (100) are installed in rolling contact.

3. A press-fit lifting mechanism according to claim 2, characterized in that: The lifting part (302) comprises a lifting body (3021), one end of which is mounted on the power end of the lifting power part (301), the bottom of the lifting body (3021) is mounted in rolling contact with the workbench top plate (100), and a plurality of upper rollers (303) are rotatably mounted on the top of the lifting body (3021), the highest point of the upper roller (303) is higher than the upper surface of the lifting body (3021), and the distance from the highest point of the upper roller (303) to the upper surface of the workbench top plate (100) is greater than the distance between the bottom surface of the lifting plate (200) and the upper surface of the workbench top plate (100).

4. A press-fit lifting mechanism according to claim 3, characterized in that: A plurality of lower rollers (306) are rotatably mounted on the bottom of the lifting body (3021), and the lower rollers (306) are mounted in rolling contact with the upper surface of the workbench top plate (100).

5. A press-fit lifting mechanism according to claim 4, characterized in that: The upper surface of the lifting body (3021) includes a lifting support surface (3026) and an initial surface (3025), and the height of the initial surface (3025) is smaller than the height of the lifting support surface (3026).

6. A press-fit lifting mechanism according to claim 5, characterized in that: A transition surface (3024) is provided at the connection between the lifting support surface (3026) and the initial surface (3025), and the transition surface (3024) is an inclined surface with an angle of α, 0°<α<90°.

7. A press-fit lifting mechanism according to claim 6, characterized in that: The lifting support surface (3026) is provided with a plurality of upper limit holes (3022), in which the upper rotating shaft (304) is rotatably installed, and the upper roller (303) is fixedly installed with the upper rotating shaft (304); the bottom surface of the lifting body (3021) is provided with a plurality of lower limit holes (3023), in which the lower rotating shaft (305) is rotatably installed, and the lower roller (306) is fixedly installed with the lower rotating shaft (305).

8. A press-fit lifting mechanism according to claim 7, characterized in that: The upper limit hole (3022) and the lower limit hole (3023) are both configured as U-shaped holes, the opening end of the U-shaped hole of the upper limit hole (3022) is connected to the lifting support surface (3026), and the opening end of the U-shaped hole of the lower limit hole (3023) is connected to the bottom surface of the lifting body (3021).

9. A press-fit lifting mechanism according to claim 8, characterized in that: A plurality of linear guide components (307) are installed between the lifting plate (200) and the workbench top plate (100).

10. A press-fit lifting mechanism according to claim 9, characterized in that: The linear guide assembly (307) adopts a linear bearing or a guide block and a guide rod assembly.