Yarn doubling device capable of automatically breaking yarns and remaining tails

Abstract

The utility model relates to the technical field of doubling winders, in particular to a doubling device capable of automatically breaking yarns and leaving tails, which comprises a support base and a yarn base mounted on the front side of the support base. The yarn cylinder is correspondingly clamped above the supporting base in a rotating manner; the light sensation sensing mechanism is fixedly installed on the front side of the top of the supporting base through an installation frame, a front hook is installed at the end of the light sensation sensing mechanism, and an optical fiber sensor is arranged on the inner side of the front hook; the optical fiber sensor is formed by combining a first optical fiber tube, a second optical fiber tube, an optical fiber sensing amplifier and a controller, the first optical fiber tube and the second optical fiber tube are fixed in parallel, and the first optical fiber tube and the second optical fiber tube are connected with the controller through the optical fiber sensing amplifier. According to the doubling device capable of automatically breaking the yarn and leaving the tail, the yarn state can be timely and effectively monitored, so that quick and timely shutdown is guaranteed, tail leaving is guaranteed, and then the yarn connection is facilitated and the spinning quality is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of doubling machines, in particular to a doubling device capable of automatically cutting off threads and leaving tails. Background Art

[0002] In the yarn manufacturing process, a doubling machine is often used to combine single raw yarn into multiple yarns. In order to ensure the quality of the yarn, the raw yarn needs to be stably transported during the doubling process, while avoiding the breakage of the raw yarn. When the yarn breaks, the machine needs to be stopped in time and the yarn needs to be spliced.

[0003] In combination with the actual application of the existing technology, it is found that when the raw yarn breaks or the raw yarn bobbin is completely unwound, it cannot be detected in time and effectively, and it cannot be stopped quickly, which is not conducive to ensuring the quality of the strands, thereby affecting the quality of subsequent weaving. Therefore, we propose a yarn doubling device that can automatically break the thread and leave the tail, so as to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a yarn doubling device that can automatically break the thread and leave the tail, so as to solve the problem that the current yarn doubling machine proposed in the above background technology cannot timely and effectively monitor the yarn breakage or the yarn relaxation after complete feeding during the actual yarn doubling textile operation, which is not conducive to rapid shutdown and affects the yarn quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a yarn doubling device capable of automatically cutting off the yarn and leaving the tail, comprising: a support base and a yarn base installed on the front side of the support base;

[0006] Also includes:

[0007] A yarn drum, wherein the yarn drum is correspondingly rotated and clamped on the upper side of the support base;

[0008] A light sensing mechanism, wherein the light sensing mechanism is fixedly mounted on the top front side of the support base through a mounting frame, and a front hook is mounted on the end of the light sensing mechanism, and an optical fiber sensor is arranged on the inner side of the front hook;

[0009] The optical fiber sensor is composed of a first optical fiber tube, a second optical fiber tube, an optical fiber sensor amplifier and a controller. The first optical fiber tube and the second optical fiber tube are fixed in parallel, and the first optical fiber tube and the second optical fiber tube are connected to the controller via the optical fiber sensor amplifier.

[0010] A top seat, the top seat is fixedly connected to the top of the support base, and a wire hook located above the mounting frame is installed at the front bottom of the top seat, and an electronic tensioner and a tension sensor are installed in sequence above the wire hook;

[0011] A single spindle assembly is arranged on the top outer side of the top seat, and a lifting handle located at the top end of the top seat is arranged on the inner side of the single spindle assembly.

[0012] Preferably, a yarn detection sensor fixed on the surface of the yarn base is arranged below the yarn tube, and the yarn tube and the yarn detection sensor are arranged correspondingly.

[0013] Preferably, the number of the photosensitive sensing mechanisms is consistent with the number of the yarn bobbins.

[0014] Preferably, the controller output signal is connected to a control board inside the single spindle assembly.

[0015] Preferably, a front roller located at the top of the top seat is provided on the top rear side of the single spindle assembly, and the front roller is close to the winding mechanism on the inner side of the lifting handle.

[0016] Preferably, a winding drum connecting seat is installed on the outer side of the end of the lifting handle.

[0017] Compared with the prior art, the utility model has at least the following beneficial effects: the yarn doubling device capable of automatically cutting off the yarn and leaving the tail can timely and effectively monitor the yarn status, thereby ensuring rapid and timely shutdown, ensuring the tail is left, and thus facilitating wiring and ensuring the quality of the spinning;

[0018] 1. In this scheme, a first optical fiber tube, a second optical fiber tube, an optical fiber sensor amplifier and a controller are provided. A single strand of yarn tube corresponds to a group of optical fiber sensors. Through signal detection, a threshold is set in the optical fiber sensor amplifier. When the amount of light input detected by the optical fiber sensor is less than the set threshold, the optical fiber sensor amplifier will output a high level (24V) to the connected controller. Taking three strands of yarn as an example, as long as the controller detects a high level signal in the three optical fiber sensor amplifiers, the controller will immediately output a signal to the single spindle control board of the doubling machine. The single spindle control board of the doubling machine will stop working immediately after receiving this signal to realize the tail retention function, so as to facilitate the joint and ensure the yarn quality;

[0019] 2. In this solution, a yarn base and a yarn detection sensor are provided. The yarn tube can be rotatably engaged on the top of the yarn base, and a yarn detection sensor is provided under the yarn wound on the outside of the yarn base, which can detect the yarn amount and ensure timely reminder of whether the yarn is completely unwound. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0021] Figure 1This is a schematic diagram of the overall front structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the yarn bobbin unwinding structure of the utility model;

[0023] Figure 3 This is a schematic diagram of signal detection and transmission of the utility model.

[0024] In the figure: 1. Support base; 2. Yarn base; 3. Yarn bobbin; 4. Yarn detection sensor; 5. Mounting frame; 6. Photosensitive sensing mechanism; 7. Front hook; 8. Optical fiber sensor; 81. First optical fiber tube; 82. Second optical fiber tube; 83. Optical fiber sensor amplifier; 84. Controller; 9. Top seat; 10. Wire hook; 11. Electronic tensioner; 12. Tension sensor; 13. Single spindle assembly; 14. Front roller; 15. Lifting handle; 16. Winding drum connecting seat; 17. Winding mechanism. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model, so that the implementation process of how the application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them.

[0026] See also Figure 1-3 The utility model provides a technical solution: a yarn doubling device capable of automatically breaking the thread and leaving the tail, comprising: a supporting base 1, a yarn base 2, a yarn drum 3, a yarn detection sensor 4, a mounting frame 5, a light sensing mechanism 6, a front hook 7, an optical fiber sensor 8, a first optical fiber tube 81, a second optical fiber tube 82, an optical fiber sensor amplifier 83, a controller 84, a top seat 9, a wire hook 10, an electronic tensioner 11, a tension sensor 12, a single spindle assembly 13, a front roller 14, a lifting handle 15, a winding drum connecting seat 16, and a winding mechanism 17;

[0027] The yarn base 2 is installed on the front side of the support base 1, the yarn tube 3 is correspondingly rotated and engaged on the top of the support base 1, the light sensing mechanism 6 is fixedly installed on the top front side of the support base 1 through the mounting frame 5, and the end of the light sensing mechanism 6 is installed with a front hook 7, and the inner side of the front hook 7 is provided with an optical fiber sensor 8;

[0028] The optical fiber sensor 8 is composed of a first optical fiber tube 81, a second optical fiber tube 82, an optical fiber sensor amplifier 83 and a controller 84. The first optical fiber tube 81 and the second optical fiber tube 82 are fixed in parallel, and the first optical fiber tube 81 and the second optical fiber tube 82 are connected to the controller 84 via the optical fiber sensor amplifier 83. The top seat 9 is fixedly connected to the top of the support base 1, and a wire hook 10 located above the mounting frame 5 is installed at the front bottom of the top seat 9, and an electronic tensioner 11 and a tension sensor 12 are installed above the wire hook 10 in sequence. The single spindle assembly 13 is arranged on the top outer side of the top seat 9, and a lifting handle 15 located at the top of the top seat 9 is arranged on the inner side of the single spindle assembly 13.

[0029] In a specific application scenario, a yarn detection sensor 4 fixed on the surface of the yarn base 2 is provided below the yarn bobbin 3, and the yarn bobbin 3 and the yarn detection sensor 4 are provided in correspondence with each other. The yarn bobbin 3 is rotatably installed above the yarn base 2. When the yarn is fully unwound, the yarn amount on the outside of the yarn bobbin 3 can be detected by the yarn detection sensor 4, so as to facilitate timely reminder.

[0030] In a specific application scenario, the number of photosensitive sensing mechanisms 6 is consistent with the number of yarn bobbins 3, the controller 84 outputs a signal connected to a control panel inside the single spindle assembly 13, a front roller 14 located at the top of the top seat 9 is provided on the top rear side of the single spindle assembly 13, and the front roller 14 is close to the winding mechanism 17 on the inner side of the lifting handle 15, and a winding drum connecting seat 16 is installed on the outer side of the end of the lifting handle 15, and the photosensitive signal is transmitted and received through the first optical fiber tube 81 and the second optical fiber tube 82, so as to facilitate timely and effective signal detection, thereby facilitating signal amplification through the optical fiber sensor amplifier 83, and the optical fiber sensor The optical fiber sensor amplifier 83 has an internal threshold setting. When the detected signal light amount is less than the set threshold, the optical fiber sensor amplifier 83 will output a high level (24V) to the connected controller 84. Taking the three strands of yarn in the figure as an example, as long as the controller 84 detects a high level signal in the three optical fiber sensor amplifiers 83, the controller 84 will immediately output a signal to the control board inside the single spindle assembly 13. The single spindle control board of the winding machine will stop working immediately after receiving this signal to realize the tail retention function, and then lift the lifting handle 15 to connect the yarn on the outside of the roller installed on the winding mechanism 17, so as to ensure the yarn quality.

[0031] Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model; the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in the field. In addition, the directional nouns such as up, down, left, right, front and back in the text only represent their relative positions rather than absolute positions.

[0032] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A yarn doubling device capable of automatically cutting off the yarn and leaving the tail, comprising: A support base (1) and a yarn base (2) mounted on the front side of the support base (1); It is characterized by further comprising: A yarn drum (3), wherein the yarn drum (3) is correspondingly rotatably engaged above the support base (1); A light sensing mechanism (6), wherein the light sensing mechanism (6) is fixedly mounted on the top front side of the support base (1) via a mounting frame (5), a front hook (7) is mounted on the end of the light sensing mechanism (6), and an optical fiber sensor (8) is arranged on the inner side of the front hook (7); The optical fiber sensor (8) is composed of a first optical fiber tube (81), a second optical fiber tube (82), an optical fiber sensor amplifier (83) and a controller (84); the first optical fiber tube (81) and the second optical fiber tube (82) are fixed in parallel, and the first optical fiber tube (81) and the second optical fiber tube (82) are connected to the controller (84) via the optical fiber sensor amplifier (83); A top seat (9), the top seat (9) is fixedly connected to the top of the support base (1), and a wire hook (10) located above the mounting frame (5) is installed at the front bottom of the top seat (9), and an electronic tensioner (11) and a tension sensor (12) are installed in sequence above the wire hook (10); A single spindle assembly (13) is arranged on the top outer side of the top seat (9), and a lifting handle (15) located at the top end of the top seat (9) is arranged on the inner side of the single spindle assembly (13).

2. A yarn doubling device capable of automatically cutting off the thread and leaving the tail according to claim 1, characterized in that: A yarn detection sensor (4) fixed on the surface of the yarn base (2) is arranged below the yarn barrel (3), and the yarn barrel (3) and the yarn detection sensor (4) are arranged correspondingly.

3. A yarn doubling device capable of automatically cutting off the thread and leaving the tail according to claim 1, characterized in that: The number of the optical sensing mechanisms (6) is consistent with the number of the yarn tubes (3).

4. A yarn doubling device capable of automatically cutting off the thread and leaving the tail according to claim 1, characterized in that: The controller (84) outputs a signal connected to a control board inside the single spindle assembly (13).

5. A yarn doubling device capable of automatically cutting off the thread and leaving the tail according to claim 1, characterized in that: A front roller (14) located at the top of the top seat (9) is arranged on the top rear side of the single spindle assembly (13), and the front roller (14) is close to the winding mechanism (17) on the inner side of the lifting handle (15).

6. A yarn doubling device capable of automatically cutting off the thread and leaving the tail according to claim 1, characterized in that: A winding drum connecting seat (16) is installed on the outer side of the end of the lifting handle (15).

Images