Multi-station front cap piece automatic sewing workstation

Abstract

The utility model discloses a multi-station front cap piece automatic sewing workstation, which belongs to the technical field of cap processing equipment, and comprises a rack, the top of the rack is fixedly connected with a working platform and an equipment platform, and the working platform is fixedly connected with the equipment platform. A feeding mechanism and a waste collecting mechanism are fixedly installed at the two ends of the machine frame respectively, a die punching machine is fixedly installed at the top of the working platform, a folding sewing machine is fixedly installed at the top of the equipment platform, a punching air cylinder can be used for controlling a punching head to punch a cap piece, the die specification of a bottom hole can be changed, and the punching size can be changed. The automatic punching machine is simple in structure and convenient to operate, the automatic punching effect is achieved, the cap piece can be automatically folded and sewed into an arc through the additionally-arranged folding sewing machine, the whole cap piece machining operation is more convenient and faster, meanwhile, the equipment adopts a multi-station stacking mechanism, multi-station simultaneous work can be achieved, the machining efficiency is greatly improved, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of hat processing equipment, and more specifically to a multi-station front hat piece automatic sewing workstation. Background Art

[0002] A hat is a kind of clothing worn on the head. Hats are mainly used to protect the head. Some hats have protruding edges to block the sun. Hats have functions such as sunshade, decoration, warmth and protection.

[0003] Based on the above, the inventors found that: when processing the front cap piece, it is usually necessary to use different supporting equipment to sew the front cap piece. First, the rolled cloth is cut into the shape of the cap piece by a cutting table or a knife die punching machine, and then punched manually or semi-automatically. After the punching is completed, it is manually placed at the lower end of the sewing machine for positioning and sewing. Moreover, when sewing the arc of the cap piece, manual operation is often required. The entire processing operation is complicated and requires multiple people and multiple equipment to cooperate in production and processing, which is inefficient and has high labor costs. Therefore, in view of this, the existing structure is studied and improved, and a multi-station front cap piece automatic sewing workstation is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a multi-station front cap piece automatic sewing workstation, which can use the punching cylinder to control the punching head to punch holes in the cap piece, and the bottom hole can change the mold specifications to change the punching size, thereby achieving the effect of automatic punching, and the added folding sewing machine can automatically fold the cap piece in half and sew the arc, making the processing operation of the entire cap piece more convenient. At the same time, the additional feeding mechanism, waste collection mechanism, die machine, folding sewing machine, punching sewing machine and punching mechanism are integrated into one device, and a multi-station superposition mechanism is adopted, so that multiple stations can work at the same time, which greatly improves the processing efficiency and reduces labor costs.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A multi-station front cap piece automatic sewing workstation comprises a frame, a working platform and an equipment platform are fixedly connected to the top of the frame, a feeding mechanism and a waste collection mechanism are fixedly installed at both ends of the frame, a die punching machine is fixedly installed on the top of the working platform, a folding sewing machine is fixedly installed on the top of the equipment platform, two groups of punching sewing machines are arranged on one side of the folding sewing machine, a punching mechanism is arranged on one side of the two groups of punching sewing machines, and the punching mechanism is fixedly installed on the working platform, and a feeding mechanism is arranged on the side away from each other of the two groups of punching sewing machines, and the feeding mechanism is fixedly installed on the working platform;

[0009] The punching mechanism comprises a mounting frame fixed on the top of the working platform, a punching cylinder is fixedly mounted on the top of the mounting frame, an output end of the punching cylinder extends to the bottom of the mounting frame and is fixedly mounted with a punching head.

[0010] Furthermore, the feeding mechanism includes a feeding rack fixedly mounted on one end of the frame, one side of the feeding rack is rotatably connected to a feeding roller, and the other side of the feeding rack is fixedly mounted with a feeding motor, and the feeding motor is transmission-connected to one end of the feeding roller via a coupling.

[0011] Furthermore, the waste collection mechanism includes a material receiving rack fixedly mounted on the other end of the frame, one side of the material receiving rack is rotatably connected to a material receiving roller, and the other side of the material receiving rack is fixedly mounted with a material receiving motor, and the material receiving motor is transmission-connected to one end of the material receiving roller via a coupling.

[0012] Furthermore, the feeding mechanism includes two vertical plates fixedly installed on the top of the working platform, an upper roller shaft is rotatably connected between the two vertical plates through a bearing, guide holes are opened on the same side of the two vertical plates, a moving block is slidably connected inside the guide hole, and a lower roller shaft is rotatably connected between the two moving blocks.

[0013] Furthermore, the bottom of the moving block is rotatably connected to an adjusting screw, the bottom end of the adjusting screw extends to the bottom of the vertical plate and is fixedly connected to an adjusting knob.

[0014] Furthermore, a feeding motor is fixedly mounted on the outer side of one of the vertical plates, and the output shaft of the feeding motor is transmission-connected to one end of the lower roller shaft via a coupling.

[0015] Furthermore, two wire coil placement racks are fixedly connected to the top of the equipment platform, and the wire coil placement racks are located on one side of the corresponding punching and sewing machine.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] (1) In this scheme, a punching cylinder is used to control the punching head to punch holes in the cap piece, and the bottom hole can change the mold specifications to change the size of the punching hole, thereby achieving the effect of automatic punching. The additional folding sewing machine can automatically fold the cap piece into a circular arc, making the processing operation of the entire cap piece more convenient.

[0019] (2) This solution integrates a feeding mechanism, a waste collection mechanism, a die punching machine, a folding sewing machine, a punching sewing machine, and a punching mechanism into one device, and adopts a multi-station stacking mechanism, so that multiple stations can work simultaneously, greatly improving processing efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the punching mechanism structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the feeding mechanism structure of the utility model.

[0024] Description of the numbers in the figure:

[0025] 1. Frame;

[0026] 2. Working platform;

[0027] 3. Equipment platform;

[0028] 4. Feeding mechanism; 41. Feeding rack; 42. Feeding roller; 43. Feeding motor;

[0029] 5. Waste collection mechanism; 51. Material collection rack; 52. Material collection roller; 53. Material collection motor;

[0030] 6. Die punching machine;

[0031] 7. Folding sewing machine;

[0032] 8. Punching sewing machine;

[0033] 9. Punching mechanism; 91. Mounting frame; 92. Punching cylinder; 93. Punching head;

[0034] 10. Feeding mechanism; 101. Vertical plate; 102. Upper roller; 103. Guide hole; 104. Moving block; 105. Lower roller; 106. Adjusting screw; 107. Adjusting knob; 108. Feeding motor;

[0035] 11. Wire reel placement rack. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0037] Example:

[0038] See also Figure 1-4 A multi-station front cap piece automatic sewing workstation includes a frame 1, a working platform 2 and an equipment platform 3 are fixedly connected to the top of the frame 1, a feeding mechanism 4 and a waste collection mechanism 5 are fixedly installed at both ends of the frame 1, a die machine 6 is fixedly installed on the top of the working platform 2, a folding sewing machine 7 is fixedly installed on the top of the equipment platform 3, two groups of punching sewing machines 8 are arranged on one side of the folding sewing machine 7, a punching mechanism 9 is arranged on one side of the two groups of punching sewing machines 8, and the punching mechanism 9 is fixedly installed on the working platform 2, and a feeding mechanism 10 is arranged on the side away from each other of the two groups of punching sewing machines 8, and the feeding mechanism 10 is fixedly installed on the working platform 2;

[0039] The punching mechanism 9 includes a mounting frame 91 fixed to the top of the working platform 2, a punching cylinder 92 is fixedly installed on the top of the mounting frame 91, the output end of the punching cylinder 92 extends to the bottom of the mounting frame 91, and a punching head 93 is fixedly installed. When in use, the punching cylinder 92 is used to control the punching head 93 to punch holes in the cap piece, and the bottom hole can change the mold specifications to change the punching size, thereby achieving an automatic punching effect.

[0040] See also Figure 2 The feeding mechanism 4 includes a feeding frame 41 fixedly mounted on one end of the frame 1, a feeding roller 42 is rotatably connected to one side of the feeding frame 41, and a feeding motor 43 is fixedly mounted on the other side of the feeding frame 41, and the feeding motor 43 is transmission-connected to one end of the feeding roller 42 through a coupling.

[0041] See also Figure 2 The waste collection mechanism 5 includes a receiving rack 51 fixedly mounted on the other end of the frame 1, one side of the receiving rack 51 is rotatably connected to a receiving roller 52, and the other side of the receiving rack 51 is fixedly mounted with a receiving motor 53, which is transmission-connected to one end of the receiving roller 52 through a coupling.

[0042] See also Figure 4The feeding mechanism 10 includes two vertical plates 101 fixedly installed on the top of the working platform 2, an upper roller shaft 102 is rotatably connected between the two vertical plates 101 through a bearing, a guide hole 103 is opened on the same side of the two vertical plates 101, a moving block 104 is slidably connected inside the guide hole 103, a lower roller shaft 105 is rotatably connected between the two moving blocks 104, an adjusting screw 106 is rotatably connected to the bottom of the moving block 104, the bottom of the adjusting screw 106 extends to the bottom of the vertical plate 101, and is fixedly connected to an adjusting knob 107. When in use, by setting the adjusting screw 106, the lower roller shaft 105 on the moving block 104 can be quickly adjusted by rotating the adjusting screw 106, so that with the cooperation of the upper roller shaft 102, the raw material can be limited and quickly fed.

[0043] See also Figure 4 A feeding motor 108 is fixedly installed on the outer side of one of the vertical plates 101, and the output shaft of the feeding motor 108 is transmission-connected to one end of the lower roller shaft 105 through a coupling.

[0044] See also Figure 1 and Figure 2 Two wire coil racks 11 are fixedly connected to the top of the equipment platform 3, and the wire coil racks 11 are located on one side corresponding to the punching and sewing machine 8.

[0045] When in use: the raw material is put on the feeding roller 42, and then one end of the raw material is passed through the feeding mechanism 10, the punching mechanism 9, the punching sewing machine 8, the folding sewing machine 7, and the die machine 6 in sequence, and finally wound onto the receiving roller 52. During the transportation of the raw material, the punching cylinder 92 is used to control the punching head 93 to punch holes in the cap piece, and then the punching sewing machine 8 is used to sew the cap holes, and the added folding sewing machine 7 can automatically fold the cap piece in half and sew the arc, and then the die machine 6 is used to punch and cut the sewn cap piece, and the remaining waste is centrally rolled up by the receiving roller 52. The entire processing operation integrates the feeding mechanism 4, the waste collection mechanism 5, the die machine 6, the folding sewing machine 7, the punching sewing machine 8 and the punching mechanism 9 and other equipment, and adopts a multi-station superposition mechanism, so that multiple stations can work at the same time, which greatly improves the processing efficiency and reduces the labor cost.

[0046] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0047] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A multi-station front cap piece automatic sewing workstation, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to a working platform (2) and an equipment platform (3); a feeding mechanism (4) and a waste collection mechanism (5) are respectively fixedly installed at both ends of the frame (1); a die punching machine (6) is fixedly installed on the top of the working platform (2); a folding sewing machine (7) is fixedly installed on the top of the equipment platform (3); two groups of punching sewing machines (8) are arranged on one side of the folding sewing machine (7); a punching mechanism (9) is arranged on one side of the two groups of punching sewing machines (8), and the punching mechanism (9) is fixedly installed on the working platform (2); a feeding mechanism (10) is arranged on the side of the two groups of punching sewing machines (8) that is away from each other, and the feeding mechanism (10) is fixedly installed on the working platform (2); The punching mechanism (9) comprises a mounting frame (91) fixed to the top of the working platform (2), a punching cylinder (92) being fixedly mounted on the top of the mounting frame (91), an output end of the punching cylinder (92) extending to the bottom of the mounting frame (91) and being fixedly mounted with a punching head (93).

2. A multi-station front cap piece automatic sewing workstation according to claim 1, characterized in that: The feeding mechanism (4) comprises a feeding frame (41) fixedly mounted on one end of the frame (1); a feeding roller (42) is rotatably connected to one side of the feeding frame (41); a feeding motor (43) is fixedly mounted on the other side of the feeding frame (41); and the feeding motor (43) is transmission-connected to one end of the feeding roller (42) via a coupling.

3. The multi-station front cap piece automatic sewing workstation according to claim 1, characterized in that: The waste material collecting mechanism (5) comprises a material receiving frame (51) fixedly mounted on the other end of the frame (1); one side of the material receiving frame (51) is rotatably connected to a material receiving roller (52); the other side of the material receiving frame (51) is fixedly mounted with a material receiving motor (53); the material receiving motor (53) is transmission-connected to one end of the material receiving roller (52) via a coupling.

4. The multi-station front cap piece automatic sewing workstation according to claim 1, characterized in that: The feeding mechanism (10) comprises two vertical plates (101) fixedly mounted on the top of the working platform (2); an upper roller shaft (102) is rotatably connected between the two vertical plates (101) via a bearing; guide holes (103) are provided on the same side of the two vertical plates (101); a moving block (104) is slidably connected inside the guide hole (103); and a lower roller shaft (105) is rotatably connected between the two moving blocks (104).

5. The multi-station front cap piece automatic sewing workstation according to claim 4, characterized in that: The bottom of the moving block (104) is rotatably connected to an adjusting screw (106), the bottom end of the adjusting screw (106) extends to the bottom of the vertical plate (101) and is fixedly connected to an adjusting knob (107).

6. The multi-station front cap piece automatic sewing workstation according to claim 4, characterized in that: A feeding motor (108) is fixedly mounted on the outer side of one of the vertical plates (101), and an output shaft of the feeding motor (108) is drivingly connected to one end of the lower roller shaft (105) via a coupling.

7. The multi-station front cap piece automatic sewing workstation according to claim 1, characterized in that: Two wire coil placement racks (11) are fixedly connected to the top of the equipment platform (3), and the wire coil placement racks (11) are located on one side corresponding to the punching sewing machine (8).

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