Integrated laser ignition device

By designing an integrated laser ignition device, combining the laser emitting gun head and the host, the problems of safety hazards, complex assembly, small power and complex operation in the prior art are solved, and the laser ignition effect with high power, safe and reliable, and simple operation is achieved.

CN222799055UActive Publication Date: 2025-04-25SHAANXI LUYOU PETROLEUM AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421745133.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing laser ignition devices have problems such as safety hazards, complex equipment assembly, low power, low ignition success rate and complex operation.

Method used

An integrated laser ignition device is designed, combining the laser emitting gun head and the host, adopting wireless energy transmission, connecting the program control module through optical fiber, setting up a manual damping gimbal and remote control, simplifying operation, and adding backup power supply and charging interface.

Benefits of technology

It realizes that the equipment is ready to use, the laser power reaches 350W, which can quickly ignite combustible gases, adjustable aiming angle of the gun head, simple operation, maximize the safety of construction personnel and reduce the equipment damage rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated laser ignition device which comprises a device box body, a laser emission gun head and a program control module arranged in the device box body, and further comprises a remote controller for controlling the laser emission gun head, and an operation panel is arranged at the upper end of the device box body. The laser emission gun head is connected to a program control module in the device box body through an optical fiber, a manual damping holder for installing the laser emission gun head is further arranged at the upper end of the device box body, a power source is arranged in the device box body, and a charging interface electrically connected with the power source is further formed in the outer side of the device box body. And a standby power supply is also arranged on the outer side of the device box body. The device can be used on site without assembling equipment, and can be taken and used immediately; the laser power of the device reaches 350W, and a target point can be heated in a short time to ignite combustible gas; the aiming angle of the gun head can be adjusted through the mechanical holder, operation is easy, the using space is not limited, and flexibility is high.
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Description

Technical Field

[0001] The utility model relates to the relevant field of laser ignition devices, and more specifically, to an integrated laser ignition device. Background Art

[0002] The process of oil and gas well blowout is accompanied by the emission of flammable gases and toxic and harmful gases, which need to be burned. There are safety hazards in the manual ignition method. The conventional ignition device requires the ignition gun to be inserted into the combustion area. After the gas is ignited, the ignition gun needs to be manually removed. At this time, there is a risk of high temperature injury. If the ignition gun is not removed, there is a risk of burning the ignition gun. The integrated laser ignition device uses wireless energy transmission to the target point to ignite the flammable gas. The specific size of the equipment and the target point guarantees the safety of the operator. At the same time, there are no parts in the high temperature area, and there is no risk of equipment burning.

[0003] Currently, most laser ignition devices on the market are used for power obstacle clearance. The laser launch gun and the main unit are separate structures, which require on-site assembly and debugging. The workload is large, the power is small, and the ignition success rate is low. In addition, the electronic pan-tilt system is used to aim at the target point, which requires professional training before taking up the job. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The purpose of the utility model is to provide an integrated laser ignition device to solve the related problems raised in the above background technology.

[0006] 2. Technical solution

[0007] An integrated laser ignition device comprises a device box and a laser emitting gun head. The device box has a built-in program control module and also includes a remote control for controlling the laser emitting gun head. An operation panel is arranged on the upper end of the device box. The laser emitting gun head is connected to the program control module inside the device box via an optical fiber. A manual damping pan-tilt for installing the laser emitting gun head is also arranged on the upper end of the device box. A main power supply is built in the device box, and a charging interface electrically connected to the main power supply is also arranged on the outside of the device box. A backup power supply is also arranged on the outside of the device box.

[0008] Preferably, a support seat and a moving wheel are provided at the bottom of the device box, the support seat is threadedly inserted into the bottom of the device box, and the moving wheel is a universal wheel structure design.

[0009] Preferably, a safety protection radar, a main laser, and an indicator laser are arranged on the outside of the laser emitting gun head, and a pan / tilt interface board is also arranged at the bottom of the laser emitting gun head.

[0010] Preferably, the manual damping pan-tilt head comprises a horizontal rotating disk fixedly connected to the upper end of the device box, the upper end of the horizontal rotating disk is rotatably connected to a vertical rotating disk, the upper end of the vertical rotating disk is rotatably mounted with a pan-tilt mounting seat, and the pan-tilt mounting seat is fixedly mounted to the pan-tilt interface plate.

[0011] Preferably, fastening knobs are provided on the outer sides of the horizontal rotating disk, the vertical rotating disk and the pan / tilt mounting seat.

[0012] 3. Beneficial effects

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] The integrated laser ignition device designed by the utility model combines the laser emission gun head and the host. It does not need to assemble the equipment on site and can be used immediately. The laser power of the device reaches 350W, which can heat the target point in a short time to ignite the combustible gas. The aiming angle of the gun head can be adjusted through the mechanical pan-tilt, which is easy to operate, has no space restrictions, and is highly flexible. Compared with the existing ignition method, it can maximize the safety of construction personnel and reduce the damage rate of equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the side structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the installation structure of the laser emission gun head of the utility model.

[0018] Explanation of numbers in the figure: 1-device box, 101-support base, 102-moving wheel, 2-laser emission gun head, 201-safety protection radar, 202-main laser, 203-indicator laser, 204-pan-tilt interface board, 3-operation panel, 4-optical fiber, 5-manual damping pan-tilt, 501-horizontal rotating disk, 502-vertical rotating disk, 503-pan-tilt mounting base, 6-remote control, 7-charging interface, 8-backup power supply. DETAILED DESCRIPTION

[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0020] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.

[0021] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0022] See also Figure 1-3 The integrated laser ignition device includes a device box 1 and a laser emitting gun head 2. The device box 1 has a built-in program control module. A safety protection radar 201, a main laser 202, and an indication laser 203 are arranged on the outside of the laser emitting gun head 2. The device also includes a remote control 6 for controlling the laser emitting gun head 2. An operation panel 3 is arranged on the upper end of the device box 1. The laser emitting gun head 2 is connected to the program control module inside the device box 1 through an optical fiber 4. A manual damping pan-tilt 5 for installing the laser emitting gun head 2 is also arranged on the upper end of the device box 1. The device box 1 has a built-in main power supply, and a charging interface 7 electrically connected to the main power supply is also arranged on the outside of the device box 1. A backup power supply 8 is also arranged on the outside of the device box 1.

[0023] It should be noted that the laser transmitting gun head: The laser transmitting gun head is located above the main unit and is installed on the mechanical gimbal. It is mainly responsible for the ignition laser output, aiming laser output, and electronic safety fence output functions.

[0024] Manual mechanical gimbal: The mechanical gimbal is located between the laser launch gun head and the host. The base is fixed on the host and the laser launch gun head is installed on it. By adjusting the mechanical gimbal, the pitch angle and left and right position of the laser launch gun head can be adjusted. After adjusting to the target point, manually tighten the nut.

[0025] Optical fiber: The optical fiber connects the laser gun head and the laser generator. Its function is to transmit the gain laser from the laser generator to the laser gun head.

[0026] Program control module: used to control the operation of the device.

[0027] Fiber laser: The pump light emitted by the pump source is coupled into the gain medium through a reflector. Since the gain medium is a rare earth-doped optical fiber, the pump light is absorbed, and the rare earth ions that absorb the photon energy undergo energy level transitions and achieve particle number inversion. The inverted particles pass through the resonant cavity and transition from the excited state back to the ground state, releasing energy and forming a stable laser output.

[0028] Operation panel: Users can control the equipment through buttons on the operation panel.

[0029] Main power supply: The main power supply is located in the device host and provides energy source for the device.

[0030] Backup power supply: The backup power supply is an external battery that can provide additional energy to the device through a connecting cable.

[0031] Remote control: The remote control is used to control the device from a distance. The remote control has a two-way function and can transmit signals to the host and receive signals from the host. It is used to observe the current status of the device from a distance.

[0032] The bottom of the device box 1 is provided with a support seat 101 and a moving wheel 102. The support seat 101 is threadedly inserted into the bottom of the device box 1, and the moving wheel 102 is a universal wheel structure. The whole is moved by the moving wheel 102, and the foot brake on the moving wheel 102 is used to fix it. Then the support seat 101 is rotated to make it descend and support the reinforced ground, so as to reinforce the whole and maintain the stability of use.

[0033] Among them, a pan-tilt interface plate 204 is also provided at the bottom of the laser emitting gun head 2, and the manual damping pan-tilt 5 includes a horizontal rotating disk 501 fixedly connected to the upper end of the device box 1, and the upper end of the horizontal rotating disk 501 is rotatably connected to the vertical rotating disk 502, and the upper end of the vertical rotating disk 502 is rotatably installed with a pan-tilt mounting seat 503, and the pan-tilt mounting seat 503 is fixedly installed to the pan-tilt interface plate 204, and the horizontal rotating disk 501, the vertical rotating disk 502, and the pan-tilt mounting seat 503 are all provided with fastening knobs on the outside. By installing the pan-tilt interface plate 204 at the bottom of the laser emitting gun head 2 to the upper end of the pan-tilt mounting seat 503, the laser emitting gun head 2 is portablely installed at the upper end of the device box 1, and the laser emitting gun head 2 after installation is adjusted at multiple angles in cooperation with the horizontal rotating disk 501 and the vertical rotating disk 502, and the angle is fixed in cooperation with the fastening knob.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An integrated laser ignition device, comprising a device housing (1) and a laser emitting gun head (2), wherein the device housing (1) has a built-in program control module and also includes a remote controller (6) for controlling the laser emitting gun head (2), characterized in that: An operation panel (3) is arranged at the upper end of the device box (1); the laser emitting gun head (2) is connected to a program control module inside the device box (1) via an optical fiber (4); a manual damping pan / tilt (5) for mounting the laser emitting gun head (2) is also arranged at the upper end of the device box (1); a main power supply is built into the device box (1); a charging interface (7) electrically connected to the main power supply is also arranged on the outer side of the device box (1); and a backup power supply (8) is also arranged on the outer side of the device box (1).

2. The integrated laser ignition device according to claim 1, characterized in that: A support seat (101) and a moving wheel (102) are arranged at the bottom of the device box (1); the support seat (101) is threadedly inserted into the bottom of the device box (1); and the moving wheel (102) is of a universal wheel structure design.

3. The integrated laser ignition device according to claim 2, characterized in that: A safety protection radar (201), a main laser (202), and an indication laser (203) are arranged on the outside of the laser emitting gun head (2), and a pan / tilt interface board (204) is also arranged on the bottom of the laser emitting gun head (2).

4. The integrated laser ignition device according to claim 3, characterized in that: The manual damping pan / tilt platform (5) comprises a horizontal rotating disk (501) fixedly connected to the upper end of the device housing (1); the upper end of the horizontal rotating disk (501) is rotatably connected to a vertical rotating disk (502); the upper end of the vertical rotating disk (502) is rotatably mounted with a pan / tilt platform mounting seat (503); the pan / tilt platform mounting seat (503) is fixedly mounted to the pan / tilt platform interface plate (204).

5. The integrated laser ignition device according to claim 4, characterized in that: The horizontal rotating disk (501), the vertical rotating disk (502) and the pan / tilt mounting seat (503) are all provided with fastening knobs on their outer sides.