Depth of fusion detection device

By designing a melting depth detection device that does not require molds and resins, and using support rods and fixing mechanisms to stabilize the workpiece, the problems of high cost and long construction period in the prior art are solved, and a rapid and economical detection effect is achieved.

CN222799950UActive Publication Date: 2025-04-25CHONGQING HAOJIAN ELECTRIC VEHICLE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421595232.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-25
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing welding depth inspection methods require mold making and resin curing, resulting in high production costs and long inspection period.

Method used

A melting depth detection device including a base, a microscopic detection device, a support plate, a support rod and a fixing mechanism is designed. The stable fixation of the workpiece is achieved through the support rod and a fixing mechanism, and the use of molds and resins is avoided.

Benefits of technology

The device can quickly and stably support workpieces of any shape, reducing production costs and inspection periods, and improving inspection efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222799950U_ABST
    Figure CN222799950U_ABST
Patent Text Reader

Abstract

The utility model discloses a fusion depth detection device which comprises a base and microscopic detection equipment arranged on the base, and further comprises a supporting plate, a supporting rod and a fixing mechanism. The supporting plate is arranged on the base; a plurality of penetrating holes communicated with an inner cavity of the supporting plate are formed in the top face of the supporting plate at intervals, and the multiple supporting rods are inserted into the corresponding penetrating holes in a one-to-one correspondence and up-down sliding mode; the fixing mechanism is arranged in the supporting plate, connected with all the supporting rods and used for fixing all the supporting rods. According to the fusion depth detection device, the to-be-detected workpiece can be conveniently mounted and fixed under the condition that the cost is reduced and the construction period is shortened.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical parts processing equipment, in particular to a penetration detection device. Background Art

[0002] In automobile manufacturing, welding production has the characteristics of large batches, fast production speed, and high requirements for assembly welding precision of welded parts. It mostly adopts assembly line production methods, and different parts require different welding methods. After welding automobile parts, in order to ensure the stability of automobile parts after welding, it is necessary to use welding penetration detection devices combined with microscopic equipment to detect the welding penetration of automobile parts, so as to ensure the stability of subsequent automobile parts processing status.

[0003] The existing detection method is: the workpiece to be inspected is first cut into the required shape, the workpiece is placed in a mold, and then resin is added to the mold. After the resin solidifies, it is demolded to form a workpiece of a fixed shape. Then, the surface to be inspected of the fixed-shape workpiece is ground and polished, and the workpiece is clamped and fixed by a unified fixture, and finally inspected by a microscopic inspection device.

[0004] This method requires making a mold and using the mold to solidify the resin. This testing method not only increases production costs, but also greatly prolongs the testing period. Utility Model Content

[0005] In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a penetration detection device which can conveniently complete the installation and fixation of a workpiece to be detected while reducing costs and construction period.

[0006] In order to achieve the above-mentioned object, the utility model is implemented by the following technical solution: a penetration detection device, comprising a base and a microscopic detection device arranged on the base, characterized in that it also includes:

[0007] A support plate, arranged on the base;

[0008] A support rod, wherein the top surface of the support plate is provided with a plurality of through holes communicating with the inner cavity thereof at intervals, and the support rods are provided in a plurality, and the plurality of support rods are inserted into the corresponding through holes one by one and can slide up and down; and

[0009] The fixing mechanism is arranged in the supporting plate and connected with all the supporting rods, and is used for fixing all the supporting rods.

[0010] Furthermore, the support rod comprises a first elastic member and a support rod, the support rod is supported in the through hole by the first elastic member, and the fixing mechanism can be tightly clamped on the support rod.

[0011] Furthermore, the fixing mechanism includes an air tube and multiple airbag rings, an air storage cavity is opened on the top of the support plate, all of the through holes extend downward through the air storage cavity, the support rod passes through the air storage cavity, multiple airbag rings are located in the air storage cavity, and are arranged one by one corresponding to the through holes, the two ends of the airbag ring are respectively sealed and connected to the top and bottom of the air storage cavity, the air tube is connected to the support plate and communicated with the air storage cavity, and the end of the air tube can be connected to an external inflation device.

[0012] Furthermore, it also includes a flattening structure, which is arranged on the base and presses the workpiece located on the support rod and then clamps and fixes it with the support rod.

[0013] Furthermore, the flattening structure includes a telescopic rod and a pressure plate, the telescopic rod is rotatably and vertically arranged on the base, the pressure plate is arranged on the top of the telescopic rod and can cover all the support rods, and the side of the pressure plate facing the support plate is parallel to the ground.

[0014] Furthermore, the telescopic rod includes a sleeve rod, an insertion rod and a second elastic member, the sleeve rod is rotatably arranged on the base, the insertion rod can slide up and down and be plugged with the sleeve rod, the second elastic member is supported on the insertion rod, and the pressure plate is arranged on the top of the insertion rod.

[0015] Beneficial effects of the utility model:

[0016] When the above-mentioned penetration detection device is used, after the workpiece to be inspected is cut into the required shape, it is ground and polished, and then the workpiece is placed on the support rod with the support rod in a natural state, and the surface to be inspected of the workpiece is aligned with the lens of the microscopic inspection equipment. Then, after the workpiece is pressed down to the required position, the fixing mechanism is started to fix all the support rods, so that the workpiece can be stably supported and then tested by the microscopic inspection equipment.

[0017] The above-mentioned penetration detection device can conveniently provide fast and stable support for workpieces of any shape, thereby reducing production costs and improving detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation of the utility model, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.

[0019] Figure 1 A front view of a penetration detection device provided by an embodiment of the utility model;

[0020] Figure 2 for Figure 1 A three-dimensional view of a penetration depth detection device shown;

[0021] Figure 3 for Figure 1 A cross-sectional view of a support plate in a penetration detection device shown;

[0022] Figure 4 for Figure 1 A schematic diagram of a flattening structure in a penetration detection device is shown;

[0023] Reference numerals:

[0024] 100, base; 200, microscopic detection equipment; 300, support plate; 310, air storage chamber; 400, support rod; 410, first elastic member; 420, support rod; 500, fixing mechanism; 510, trachea; 520, airbag ring; 600, flattening structure; 610, telescopic rod; 611, sleeve rod; 612, insertion rod; 613, second elastic member; 620, pressure plate. DETAILED DESCRIPTION

[0025] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0026] See also Figures 1 to 4 The utility model provides a penetration detection device, including a base 100, a microscopic detection device 200, a support plate 300, a support rod 400 and a fixing mechanism 500.

[0027] Specifically, the support plate 300 is disposed on the base 100. The top surface of the support plate 300 is provided with a plurality of through holes communicating with the inner cavity thereof at intervals, and there are a plurality of support rods 400, and the plurality of support rods 400 are inserted into the corresponding through holes one by one and can slide up and down. The fixing mechanism 500 is disposed in the support plate 300 and connected to all the support rods 400 to fix all the support rods 400.

[0028] When in use, after the workpiece to be inspected is cut into the required shape and then ground and polished, the workpiece is placed on the support rod 400 when the support rod 400 is in a natural state, and the surface to be inspected of the workpiece is aligned with the lens of the microscopic inspection device 200. Then, after the workpiece is pressed down to the required position, the fixing mechanism 500 is started to fix all the support rods 400, so that the workpiece can be stably supported and then tested by the microscopic inspection device 200.

[0029] The above-mentioned penetration detection device can conveniently provide fast and stable support for workpieces of any shape, thereby reducing production costs and improving detection efficiency.

[0030] In this embodiment, the support rod 400 includes a first elastic member 410 and a support rod 420. The support rod 420 is supported in the through hole by the first elastic member 410, and the fixing mechanism 500 can be tightly clamped on the support rod 420. When the workpiece is placed on the support rod 420, the workpiece is pressed down to the target position with the detection surface facing upward, and then the fixing mechanism 500 is activated to clamp and fix the support rod 420, so that a stable support can be formed for the workpiece.

[0031] In this embodiment, the fixing mechanism 500 includes an air tube 510 and multiple airbag rings 520. An air storage cavity 310 is opened at the top of the support plate 300. All the through holes extend downward through the air storage cavity 310. The support rod 420 passes through the air storage cavity 310. Multiple airbag rings 520 are located in the air storage cavity 310 and are arranged one by one corresponding to the through holes. The two ends of the airbag ring 520 are respectively sealed and connected to the top and bottom of the air storage cavity 310. The air tube 510 is connected to the support plate 300 and communicates with the air storage cavity 310. The end of the air tube 510 can be connected to an external inflation device.

[0032] When in use, in the normal state, the support rod 420 is in a freely retractable state. When it needs to be held tightly and fixed, the air pipe 510 is connected to the inflation device, and then the air storage chamber 310 is inflated. The gas drives the airbag ring 520 to hold the support rod 420 tightly, and then the detection can be carried out. After the detection is completed, the gas in the air storage chamber 310 can be discharged.

[0033] As a preferred embodiment, the device further comprises a flattening structure 600. The flattening structure 600 is disposed on the base 100, and flattens the workpiece on the support rod 400 and clamps and fixes the workpiece on the support rod 400.

[0034] Specifically, the flattening structure 600 includes a telescopic rod 610 and a pressing plate 620. The telescopic rod 610 is rotatably and vertically arranged on the base 100. The pressing plate 620 is arranged on the top of the telescopic rod 610 and can cover all the support rods 400, and the side of the pressing plate 620 facing the support plate is parallel to the ground.

[0035] In this embodiment, the telescopic rod 610 includes a sleeve rod 611, an insertion rod 612 and a second elastic member 613. The sleeve rod 611 is rotatably arranged on the base 100, the insertion rod 612 is slidably inserted with the sleeve rod 6111, the second elastic member 613 is supported on the insertion rod, and the pressure plate 620 is arranged on the top of the insertion rod 612.

[0036] When in use, first place the workpiece on the support rod 420, with the surface to be inspected facing upward, then rotate the telescopic rod 610, so that the pressing plate 620 is located above the workpiece to be inspected, then press the pressing plate 620 downward, so that the pressing plate 620 is pressed tightly against the surface to be inspected, so that the inclined surface to be inspected is parallel to the ground, thereby ensuring that the surface to be inspected is parallel to the ground, then start the inflation device, so that the airbag ring 520 is tightly held on the support rod 420, and the installation of the workpiece to be inspected can be completed. Then, release the pressing plate 620, rotate the pressing plate 620 to the side, and then start the microscopic inspection device 200 to perform penetration inspection.

[0037] By using the above-mentioned penetration detection device: through the support rod 400, the airbag ring 520 and the pressure plate 620, the installation of the workpiece to be detected can be completed quickly and accurately, thereby improving the detection efficiency. At the same time, since auxiliary materials such as molds and resins are not required, the detection cost can be further reduced.

[0038] The method of using the above-mentioned penetration detection device is as follows: when in use, after cutting the workpiece to be inspected into the required shape, after grinding and polishing, the workpiece is placed on the support rod with the support rod in a natural state, and the surface to be inspected of the workpiece is aligned with the lens of the microscopic inspection equipment. Then, after pressing the workpiece down to the required position, the fixing mechanism is started to fix all the support rods, so that the workpiece can be stably supported and then tested by the microscopic inspection equipment.

[0039] The above-mentioned penetration detection device can conveniently provide fast and stable support for workpieces of any shape, thereby reducing production costs and improving detection efficiency.

[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A penetration detection device, comprising a base and a microscopic detection device arranged on the base, characterized in that: Also includes: A support plate, arranged on the base; Support rods, the top surface of the support plate is provided with a plurality of through holes communicating with the inner cavity thereof at intervals, and the support rods are provided in a plurality, and the plurality of support rods are inserted into the corresponding through holes one by one and can slide up and down; and The fixing mechanism is arranged in the supporting plate and connected with all the supporting rods, and is used for fixing all the supporting rods.

2. The penetration detection device according to claim 1, characterized in that: The support rod comprises a first elastic member and a support rod, the support rod is supported in the through hole by the first elastic member, and the fixing mechanism can be tightly clamped on the support rod.

3. The penetration detection device according to claim 2, characterized in that: The fixing mechanism includes an air tube and multiple air bag rings. An air storage cavity is opened on the top of the support plate. All the through holes extend downward through the air storage cavity. The support rod passes through the air storage cavity. Multiple air bag rings are located in the air storage cavity and are arranged one by one corresponding to the through holes. The two ends of the air bag rings are respectively sealed and connected to the top and bottom of the air storage cavity. The air tube is connected to the support plate and communicated with the air storage cavity. The end of the air tube can be connected to an external inflation device.

4. The penetration detection device according to claim 1, characterized in that: It also includes a flattening structure, which is arranged on the base and presses the processed part on the support rod and then clamps and fixes it with the support rod.

5. The penetration detection device according to claim 4, characterized in that: The flattening structure includes a telescopic rod and a pressure plate. The telescopic rod is rotatably and vertically arranged on the base. The pressure plate is arranged on the top of the telescopic rod and can cover all the support rods. The side of the pressure plate facing the support plate is parallel to the ground.

6. The penetration detection device according to claim 5, characterized in that: The telescopic rod includes a sleeve rod, an insertion rod and a second elastic member. The sleeve rod is rotatably arranged on the base, the insertion rod can slide up and down and be plugged with the sleeve rod. The second elastic member is supported on the insertion rod, and the pressure plate is arranged on the top of the insertion rod.