Solid material conveying pipeline converging device convenient for optical detection

By designing a solid material conveying pipeline aggregation device integrating inclined chute pipelines, insert plates, barrier plate components, convergence baffle components and counterweight plates, the problem of materials not being able to fit the mirror and uneven flow rate is solved, and the uniform and stable flow of materials at the optical detection window is achieved, meeting the accuracy requirements of online inspection.

CN222800595UActive Publication Date: 2025-04-25RIPPLE ANALYTICAL INSTR (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421551545.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-25
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

When the existing solid material online detection device measures the material through the sight glass, the material cannot fit the sight glass tightly, and the flow rate is uneven, resulting in the detection accuracy not meeting the requirements.

Method used

A device including inclined chute pipeline, insert plate, barrier plate assembly, convergence baffle assembly, counterweight plate and near-infrared analyzer is designed. By changing the material flow direction, slowing the flow rate, mixing the material and converging the material, ensuring that the material is uniformly and stable at the optical detection window and fits the window flow.

Benefits of technology

It realizes the uniform and stable flow of solid materials at the optical detection window, and meets the accurate and reliable detection requirements of online near-infrared analyzers for most pipelines to transport solid materials. It has a compact structure design, economical and convenient production, and has high promotion and application value.

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Abstract

The utility model relates to a solid material conveying pipeline gathering device convenient for optical detection, which comprises an inclined chute pipeline, the inclined chute pipeline comprises an inclined pipeline, the middle of the inclined pipeline is inclined downwards, the upper end of the inclined pipeline is connected with an upper vertical pipeline, and the lower end of the inclined pipeline is connected with a lower vertical pipeline; an inserting plate is inserted into the upper end of a top plate of the inclined pipeline and perpendicularly inserted into the inclined pipeline, a material channel is reserved between the inserting plate and a bottom plate of the inclined pipeline, a material blocking plate assembly and a gathering baffle assembly are sequentially installed on the bottom plate of the inclined pipeline from top to bottom, and a balance weight pressing plate is rotationally installed in the gathering baffle assembly through a pin shaft. A view window is formed in a bottom plate of the inclined pipeline and below the convergence baffle assembly and the counterweight pressing plate, a window is mounted in the view window, and a near-infrared analyzer is vertically arranged below the window. The optical detection window integrates multiple functions of changing the material flow direction, slowing down the flow speed, uniformly mixing the materials, converging the materials and the like, can ensure that the solid materials are uniform and stable at the optical detection window and flow in a manner of being attached to the window, and is more accurate and reliable in detection.
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Description

Technical Field

[0001] The utility model relates to the technical field of material detection, in particular to a solid material conveying pipeline converging device which is convenient for optical detection. Background Art

[0002] Near-infrared spectroscopy analysis technology is an analytical method that is currently developing rapidly and has a rapidly expanding application field. It has the technical advantages of being non-destructive, rapid, multi-index real-time detection and control, and green and environmentally friendly. It is very suitable for the component analysis of industrial products and is applicable to the detection of various sample states such as solids, liquids, gases, suspensions, pastes, etc.

[0003] For solid materials, such as flour, protein powder and other materials, non-contact and diffuse reflection are the most ideal near-infrared signal collection methods. For materials transported in pipelines, especially those transported by airflow, there are certain requirements for sealing. The device with optical detection windows installed on the inclined chute is widely used in the online detection of solid materials. When the existing detection device measures the material through the sight glass, the material sometimes cannot be close to the sight glass, the flow rate is not uniform enough, and there is no certain accumulation thickness, resulting in the detection accuracy cannot meet the requirements. Utility Model Content

[0004] The utility model aims to solve the deficiencies of the prior art and provide a solid material conveying pipeline converging device which is convenient for optical detection.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0006] A solid material conveying pipeline convergence device convenient for optical detection comprises an inclined chute pipeline, the inclined chute pipeline comprises an inclined pipeline arranged in the middle and tilted downward, the upper end of the inclined pipeline is connected to an upper vertical pipeline and the lower end is connected to a lower vertical pipeline;

[0007] A plug plate is connected to the upper end of the top plate of the inclined pipe, and the plug plate is vertically inserted into the inclined pipe. A material channel is left between the plug plate and the bottom plate of the inclined pipe. A material baffle plate assembly and a convergence baffle assembly are installed in sequence from top to bottom on the bottom plate of the inclined pipe. A counterweight pressure plate is rotatably installed inside the convergence baffle assembly through a pin shaft. A viewing window is opened on the bottom plate of the inclined pipe below the convergence baffle assembly and the counterweight pressure plate, and a viewing window is installed in the viewing window. A near-infrared analyzer is vertically arranged below the viewing window.

[0008] There are several material baffle plate assemblies on the bottom plate of the inclined pipeline. The material baffle plate assemblies are composed of two material dividing inclined plates, and the tops of the two material dividing inclined plates are connected.

[0009] The converging baffle assembly includes two symmetrically arranged vertical plates, each of which is connected to a material guide inclined plate on the upper end, and the material guide inclined plates on both sides form an inverted eight-shaped structure. The two vertical plates are arranged on both sides of the window, and the counterweight pressure plate is rotatably installed between the two vertical plates through a pin shaft.

[0010] The inclined pipeline top plate is provided with an inspection opening above the baffle plate assembly and the convergence baffle plate assembly, and an upper cover plate is installed at the inspection opening of the inclined pipeline top plate by bolts.

[0011] A sampling port is provided on the top plate of the inclined pipeline, and the sampling port is located at the lower end of the upper cover plate.

[0012] A fixing plate is vertically arranged on one side of the upper cover plate close to the plug plate, a plurality of adjustment holes are opened on the fixing plate, a connecting hole is opened on the plug plate, and the connecting hole corresponds to one of the adjustment holes and is fixed by bolts.

[0013] The upper vertical pipeline and the lower vertical pipeline ports are both provided with connecting flanges.

[0014] The beneficial effects of the utility model are as follows: the utility model integrates multiple functions such as changing the flow direction of materials, slowing down the flow rate, mixing materials, and gathering materials. It can ensure that the solid materials flow evenly and stably at the optical detection window and fit the window, meeting the requirements of the online near-infrared analyzer for accurate and reliable detection of most pipeline-transported solid materials. The structure is compact in design, economical and convenient to manufacture, and has a high value for promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the bottom of the inclined chute pipeline;

[0017] Figure 3 It is a schematic diagram of the interior of the inclined chute pipeline;

[0018] In the figure: 1- inclined chute pipeline; 2- plug plate; 3- material baffle assembly; 4- convergence baffle assembly; 5- pin shaft; 6- counterweight pressure plate; 7- window; 8- near infrared analyzer; 9- maintenance port; 10- upper cover plate; 11- sampling port; 12- fixing plate; 13- adjustment hole; 14- connection flange;

[0019] 101 - inclined pipeline; 102 - upper vertical pipeline; 103 - lower vertical pipeline;

[0020] 401-vertical plate; 402-material guiding inclined plate;

[0021] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. DETAILED DESCRIPTION

[0022] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0023] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0026] like Figures 1 to 3 As shown, a solid material conveying pipeline convergence device convenient for optical detection includes an inclined chute pipeline 1, a plug plate 2, a material baffle plate assembly 3, a convergence baffle assembly 4, a pin 5, a counterweight pressure plate 6, a window 7, a near-infrared analyzer 8, an inspection port 9, an upper cover plate 10, a sampling port 11, a fixing plate 12, an adjustment hole 13 and a connecting flange 14.

[0027] The inclined chute pipeline 1 includes an inclined pipeline 101 arranged downward in the middle, the upper end of the inclined pipeline 101 is connected to an upper vertical pipeline 102 and the lower end is connected to a lower vertical pipeline 103; the ends of the upper vertical pipeline 102 and the lower vertical pipeline 103 are both provided with connecting flanges 14.

[0028] The connecting flange 14 is a square flange.

[0029] A plug plate 2 is plugged into the upper end of the top plate of the inclined pipe 101, and the plug plate 2 is vertically inserted into the inclined pipe 101. A material channel is left between the plug plate 2 and the bottom plate of the inclined pipe 101. A material baffle plate assembly 3 and a convergence baffle assembly 4 are installed on the bottom plate of the inclined pipe 101 from top to bottom. A counterweight pressure plate 6 is rotatably installed inside the convergence baffle assembly 4 through a pin shaft 5. A viewing window is opened on the bottom plate of the inclined pipe 101 below the convergence baffle assembly 4 and the counterweight pressure plate 6, and a viewing window 7 is installed in the viewing window. A near-infrared analyzer 8 is vertically arranged below the window 7.

[0030] The viewing window is a flange opening, and the light of the near infrared analyzer 8 passes through the viewing window 7 to illuminate the material flowing through the pipeline.

[0031] There are several baffle plate assemblies 3 on the bottom plate of the inclined pipeline 101. The baffle plate assemblies 3 are composed of two material dividing inclined plates, and the tops of the two material dividing inclined plates are connected to form a herringbone structure, which is used to slow down the material flow rate and mix the material.

[0032] The converging baffle assembly 4 includes two symmetrically arranged vertical plates 401, each of which is connected to a material guide inclined plate 402 at the upper end, and the material guide inclined plates 402 on both sides form an inverted eight-shaped structure. The two vertical plates 401 are arranged on both sides of the viewing window 7, and the counterweight pressure plate 6 is rotatably installed between the two vertical plates 401 through the pin shaft 5.

[0033] The converging baffle assembly 4 and the counterweight pressure plate 6 are used to press as much material as possible onto the bottom plate of the inclined pipe 101 and then flow through the viewing window 7.

[0034] The top plate of the inclined pipe 101 is provided with an inspection opening 9 above the baffle plate assembly 3 and the converging baffle plate assembly 4 , and an upper cover plate 10 is installed at the inspection opening 9 on the top plate of the inclined pipe 101 by means of bolts.

[0035] The upper cover plate 10 is designed to be detachable, so that the convergence of the internal materials can be observed after opening, and the position and angle of the convergence baffle assembly 4 can be adjusted in time to achieve the best convergence effect.

[0036] A sampling port 11 is provided on the top plate of the inclined pipe 101, and the sampling port 11 is located at the lower end of the upper cover plate 10. The sampling port 11 is a cylindrical structure.

[0037] A fixing plate 12 is vertically provided on one side of the upper cover plate 10 near the plug plate 2, and a plurality of adjustment holes 13 are provided on the fixing plate 12. A connecting hole is provided on the plug plate 2 and the connecting hole corresponds to one of the adjustment holes 13 and is fixed by bolts. The fixing position of the plug plate 2 can be adjusted as needed to control the insertion depth, which is used to change the flow direction of the material falling from the pipeline so that as much material as possible falls onto the bottom plate of the inclined pipeline 101, and it is necessary to ensure that the pipeline is not blocked.

[0038] The utility model integrates multiple functions such as changing the flow direction of materials, slowing down the flow rate, mixing materials, and gathering materials. It can ensure that the solid materials flow evenly and stably at the optical detection window 7 and fit the window 7, meeting the needs of the online near-infrared analyzer 8 for accurate and reliable detection of most pipeline-transported solid materials. The structure is compact in design, economical and convenient to manufacture, and has a high value for promotion and application.

[0039] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the utility model, or are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A solid material conveying pipeline converging device that is convenient for optical detection, characterized in that: The inclined chute pipeline (1) comprises an inclined pipeline (101) arranged in the middle and inclined downward, the upper end of the inclined pipeline (101) is connected to an upper vertical pipeline (102) and the lower end is connected to a lower vertical pipeline (103); A plug plate (2) is plugged into the upper end of the top plate of the inclined pipe (101), the plug plate (2) is vertically inserted into the interior of the inclined pipe (101), a material passage is left between the plug plate (2) and the bottom plate of the inclined pipe (101), a material baffle plate assembly (3) and a convergence baffle assembly (4) are sequentially installed on the bottom plate of the inclined pipe (101) from top to bottom, a counterweight pressure plate (6) is rotatably installed inside the convergence baffle assembly (4) via a pin shaft (5), a viewing window is opened on the bottom plate of the inclined pipe (101) below the convergence baffle assembly (4) and the counterweight pressure plate (6), and a viewing window (7) is installed in the viewing window, and a near-infrared analyzer (8) is vertically installed below the viewing window (7).

2. A solid material conveying pipeline converging device that is convenient for optical detection according to claim 1, characterized in that: There are a total of several material baffle plate assemblies (3) on the bottom plate of the inclined pipeline (101), and the material baffle plate assemblies (3) are composed of two material dividing inclined plates, and the tops of the two material dividing inclined plates are connected.

3. A solid material conveying pipeline converging device that is convenient for optical detection according to claim 2, characterized in that: The convergence baffle assembly (4) comprises two symmetrically arranged vertical plates (401), each vertical plate (401) is connected to a material guide inclined plate (402) at its upper end, the material guide inclined plates (402) on both sides form an inverted figure eight structure, the two vertical plates (401) are arranged on both sides of the viewing window (7), and the counterweight pressure plate (6) is rotatably installed between the two vertical plates (401) via a pin shaft (5).

4. The solid material conveying pipeline converging device that is convenient for optical detection according to claim 3 is characterized in that: The top plate of the inclined pipeline (101) is provided with an inspection opening (9) above the material baffle assembly (3) and the convergent baffle assembly (4), and the top plate of the inclined pipeline (101) is installed with an upper cover plate (10) at the inspection opening (9) by means of bolts.

5. The solid material conveying pipeline converging device for facilitating optical detection according to claim 4, characterized in that: A sampling port (11) is provided on the top plate of the inclined pipeline (101), and the sampling port (11) is located at the lower end of the upper cover plate (10).

6. The solid material conveying pipeline converging device for facilitating optical detection according to claim 5, characterized in that: A fixing plate (12) is vertically arranged on one side of the upper cover plate (10) close to the plug plate (2), a plurality of adjustment holes (13) are provided on the fixing plate (12), and a connecting hole is provided on the plug plate (2), and the connecting hole corresponds to one of the adjustment holes (13) and is fixed by bolts.

7. The solid material conveying pipeline converging device for facilitating optical detection according to claim 6, characterized in that: The ends of the upper vertical pipeline (102) and the lower vertical pipeline (103) are both provided with connecting flanges (14).