Novel impact-resistant cable

By using the outer protective layer, buffer layer and filler particles of aramid fiber material in the cable, the problem of insufficient resistance to high temperature and impact is solved, and higher impact resistance and service life are achieved.

CN222801447UActive Publication Date: 2025-04-25SHENYANG CABLE GRP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421700750.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-25
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

Existing cables have poor resistance to high temperature and impact, and it is difficult to meet the needs of high temperature and impact resistance during construction.

Method used

An outer protective layer made of aramid fiber material is provided with a buffer layer and fill particles inside it. The buffer layer absorbs impact force through equidistantly arranged buffer bridges and buffer springs, and a filler core of a cross-shaped structure is provided at the cable core to enhance impact resistance.

Benefits of technology

Through the design of buffer layer and fill particles, the impact of external impact on the cable can be effectively reduced, and additional protection is provided through the cross-shaped structure of the fill core, so that the cable has higher impact resistance and service life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222801447U_ABST
    Figure CN222801447U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of novel cables, and discloses a novel impact-resistant cable, which comprises an outer protection layer, the outer protection layer is made of aramid fiber materials, and metal shells are arranged outside the two ends of the outer protection layer. The two buffer springs installed in the buffer bridges correspond to each other, the gap between the two adjacent buffer bridges is filled with the filling particles, and then the opening part of the buffer layer is closed, when the whole cable is subjected to external impact, the filling particles filled in the buffer layer firstly extrude each other and deform, and then the buffer layer is blocked. When the cable is impacted, the impact force borne by the cable is reduced, meanwhile, after the impact is transmitted to the buffer bridge, the buffer bridge is compressed again to drive the buffer spring to contract to generate reverse force for secondary buffering, the influence on the interior of the cable when the cable is impacted is reduced to a great extent, and the impact resistance of the cable is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of new cables, in particular to a new impact-resistant cable. Background Art

[0002] Cables are often used in the construction of electrical automation projects. Cables have the characteristics of being powered inside and insulated outside. However, the cables in the existing technology have poor durability, especially there is room for improvement in the high temperature resistance and impact resistance of cables. For this reason, a new impact-resistant cable is proposed. Utility Model Content

[0003] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a new impact-resistant cable.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme, including an outer protective layer, the outer protective layer is made of aramid fiber material, metal shells are arranged on the outside of both ends of the outer protective layer, the interior of the metal shell is wrapped with a corrosion-resistant layer, the surface of the corrosion-resistant layer is made of a metal wire woven mesh, which can increase the conductivity of the cable core while tightly wrapping the cable core, the interior of the corrosion-resistant layer is wrapped with a buffer layer, the interior of the buffer layer is filled with filling particles, six equidistantly arranged buffer bridges are also arranged inside the buffer layer, the interior of the buffer layer is wrapped with an insulating layer, and the interior of the insulating layer is provided with a wrapping layer.

[0005] Furthermore, a partitioning plastic is inserted and installed inside the wrapping layer, and a surface of the partitioning plastic is provided with wiring slots arranged at equal intervals, and the number of the wiring slots is adapted to the number of cable cores.

[0006] Furthermore, a filling core is inserted and installed inside the wiring slot. The filling core is an elliptical structure with two sides protruding outwards. After the cable is inserted into the corresponding wiring slot, the opening of the wiring slot is closed by the filling core.

[0007] Furthermore, the buffer bridge as a whole is composed of two semicircular elastic rings with opposite opening directions, and buffer springs are arranged in the elastic rings at both ends of the buffer bridge.

[0008] Furthermore, the buffer bridge divides the internal space of the buffer layer into six equal parts, and the filling particles are filled between two adjacent buffer bridges. The filling particles are confined inside the buffer layer by the six buffer bridges.

[0009] Beneficial Effects

[0010] The utility model provides a new impact-resistant cable, which has the following beneficial effects:

[0011] 1. A new type of impact-resistant cable is provided with a buffer layer, and buffer bridges arranged equidistantly are installed inside the buffer layer. Two buffer springs installed inside the buffer bridge correspond to each other. After the filling particles are filled into the gap between two adjacent buffer bridges, the opening part of the buffer layer is closed. When the entire cable is subjected to external impact, the filling particles filled inside the buffer layer will first be squeezed and deformed against each other, reducing the impact force on the cable. At the same time, after the impact is transmitted to the buffer bridge, the buffer bridge is compressed again to drive the buffer spring to contract to generate a reverse force for secondary buffering, which greatly reduces the internal impact of the cable when it is impacted and greatly improves the impact resistance of the cable.

[0012] 2. A new type of impact-resistant cable is provided with a cross-shaped filling core. When installing the cable core, the cable core is inserted into the wiring slot corresponding to the surface of the separating plastic, and the filling core is inserted into the wiring slot where the cable core is installed. After the filling core is squeezed and contracted into the interior of the wiring slot, the separating plastic is installed into the interior of the wrapping layer. After the filling core is released, the filling core rebounds and fills the opening part of the wiring slot. When the entire cable is subjected to external impact, the filling core will be deformed and squeezed on the cable core, once again protecting the cable core, so that the entire cable has better impact resistance and greatly improves the service life of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which the utility model can be implemented, so they have no substantial technical significance.

[0014] Figure 1 It is an overall schematic diagram;

[0015] Figure 2 It is a schematic diagram of the separated plastic structure;

[0016] Figure 3 Schematic diagram of cable cross section.

[0017] Legend:

[0018] 1. Outer protective layer; 2. Metal shell; 3. Corrosion-resistant layer; 4. Buffer layer; 5. Insulation layer; 6. Wrapping layer; 7. Partition plastic; 8. Wiring slot; 9. Filling particles; 10. Buffer bridge; 11. Buffer spring; 12. Filling core. DETAILED DESCRIPTION

[0019] A new type of impact-resistant cable, such as Figures 1 to 3As shown, it includes an outer protective layer 1, which is made of aramid fiber material. Metal shells 2 are arranged on the outside of both ends of the cable. The inside of the metal shell 2 is wrapped with a corrosion-resistant layer 3. The surface of the corrosion-resistant layer 3 is made of a metal wire braided mesh, which can increase the conductivity of the cable core while tightly wrapping the cable core. The inside of the corrosion-resistant layer 3 is wrapped with a buffer layer 4, and the inside of the buffer layer 4 is filled with filling particles 9. The inside of the buffer layer 4 is also provided with six equidistantly arranged buffer bridges 10. The inside of the buffer layer 4 is wrapped with an insulating layer 5, which is made of glass cloth. Since glass cloth has excellent properties such as insulation, heat insulation, corrosion resistance, non-combustibility, high temperature resistance, and high strength, it can increase the structural strength of the entire cable. A wrapping layer 6 is arranged inside the insulating layer 5, and the wrapping layer 6 is made of polyolefin synthetic material. Since polyolefin not only has the characteristics of low relative density, good chemical resistance and water resistance, but also has good mechanical strength and electrical insulation, it can effectively increase the insulation performance of the cable.

[0020] The buffer bridge 10 as a whole is composed of two semicircular elastic rings with opposite opening directions. Buffer springs 11 are arranged in the elastic rings at both ends of the buffer bridge 10. The buffer bridge 10 divides the internal space of the buffer layer 4 into six equal parts. The filling particles 9 are filled between two adjacent buffer bridges 10. The filling particles 9 are restricted inside the buffer layer 4 by six buffer bridges 10. When the cable is impacted from the outside, the two buffer springs 11 inside the buffer bridge 10 will be deformed and compressed for buffering. At the same time, the filling particles 9 between two adjacent buffer bridges 10 will be compressed to reduce external impact.

[0021] A partition plastic 7 is inserted and installed inside the wrapping layer 6, and the surface of the partition plastic 7 is provided with equidistantly arranged wiring slots 8. The number of wiring slots 8 is adapted to the number of cable cores, and the number of wiring slots 8 outside the partition plastic 7 can be customized according to the number of cable cores to be installed. A filling core 12 is installed inside the wiring slot 8. The filling core 12 is an elliptical structure with both sides protruding outward. After the cable is inserted into the corresponding wiring slot 8, the opening of the wiring slot 8 is closed by the filling core 12.

[0022] When installing the cable core, after inserting the cable core into the wiring card slot 8 corresponding to the surface of the partition plastic 7, insert the filling core 12 into the wiring card slot 8 where the cable core is installed. After squeezing the filling core 12 to shrink it into the interior of the wiring card slot 8, install the partition plastic 7 into the interior of the wrapping layer 6. After releasing the filling core 12, the filling core 12 rebounds and fills the opening part of the wiring card slot 8. When the entire cable is subjected to external impact, the filling core 12 will deform and squeeze on the cable core, once again protecting the cable core, so that the entire cable has better impact resistance, greatly improving the service life of the cable.

[0023] The working principle of this utility model:

[0024] A buffer layer 4 is provided, and buffer bridges 10 are equidistantly arranged inside the buffer layer 4. Two buffer springs 11 installed inside the buffer bridge 10 correspond to each other. After the filling particles 9 are filled into the gap between two adjacent buffer bridges 10, the opening part of the buffer layer 4 is closed. When the entire cable is subjected to external impact, the filling particles 9 filled inside the buffer layer 4 will first be squeezed and deformed against each other, reducing the impact force on the cable. At the same time, after the impact is transmitted to the buffer bridge 10, the buffer bridge 10 is compressed again to drive the buffer spring 11 to contract to generate a reverse force for secondary buffering, which greatly reduces the internal impact of the cable when it is impacted, and greatly improves the impact resistance of the cable.

[0025] By providing a cross-shaped filling core 12, when installing the cable core, after the cable core is inserted into the wiring slot 8 corresponding to the surface of the partition plastic 7, the filling core 12 is inserted into the wiring slot 8 where the cable core is installed. After the filling core 12 is squeezed and shrinks into the interior of the wiring slot 8, the partition plastic 7 is installed into the interior of the wrapping layer 6. After the filling core 12 is released, the filling core 12 rebounds and fills the opening part of the wiring slot 8. When the entire cable is subjected to external impact, the filling core 12 will be deformed and squeezed on the cable core, once again protecting the cable core, so that the entire cable has better impact resistance and greatly improves the service life of the cable.

[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A novel impact-resistant cable, comprising an outer protective layer (1), wherein the outer protective layer (1) is made of aramid fiber material, a metal shell (2) is arranged outside both ends of the outer protective layer (1), the interior of the metal shell (2) is wrapped with a corrosion-resistant layer (3), the surface of the corrosion-resistant layer (3) is made of a metal wire braided mesh, and can increase the conductivity of the cable core while tightly wrapping the cable core, the interior of the corrosion-resistant layer (3) is wrapped with a buffer layer (4), the interior of the buffer layer (4) is filled with filling particles (9), the interior of the buffer layer (4) is also provided with six equidistantly arranged buffer bridges (10), the interior of the buffer layer (4) is wrapped with an insulating layer (5), and the interior of the insulating layer (5) is provided with a wrapping layer (6).

2. A new impact-resistant cable according to claim 1, characterized in that: A partitioning plastic (7) is inserted and installed inside the wrapping layer (6), and the surface of the partitioning plastic (7) is provided with wiring slots (8) arranged at equal distances, and the number of the wiring slots (8) is adapted to the number of cable cores.

3. A new impact-resistant cable according to claim 2, characterized in that: A filling core (12) is inserted and installed inside the wiring card slot (8); the filling core (12) is an elliptical structure with two sides protruding outwards; after the cable is inserted into the corresponding wiring card slot (8), the opening of the wiring card slot (8) is closed by the filling core (12).

4. A new impact-resistant cable according to claim 1, characterized in that: The buffer bridge (10) as a whole is composed of two semicircular elastic rings with opening directions opposite to each other, and buffer springs (11) are arranged in the elastic rings at both ends of the buffer bridge (10).

5. A new impact-resistant cable according to claim 1, characterized in that: The buffer bridge (10) divides the internal space of the buffer layer (4) into six equal parts, and the filling particles (9) are filled between two adjacent buffer bridges (10). The filling particles (9) are confined inside the buffer layer (4) by the six buffer bridges (10).