Efficient active carbon organic waste gas catalytic purification device
By designing automatic cleaning components and agitation heating system in the catalytic purification device of high-efficiency activated carbon organic waste gas, the problems of filter impurities residues and reduced activated carbon activity are solved, and a more efficient and stable waste gas purification process is achieved.
Patent Information
- Application Number
- CN202421774670.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the purification process of the existing high-efficiency activated carbon organic waste gas catalytic purification device, if the residual impurities on the filter are not cleaned in time, it will affect the purification efficiency; at the same time, when the organic waste gas is transported to the activated carbon, the activity of some activated carbon is rapidly reduced, resulting in poor purification effect.
An efficient activated carbon organic exhaust gas catalytic purification device is designed including a fine purification box and cleaning assembly. The cleaning component drives the fan blades to rotate through the flow rate of the exhaust gas, driving the cleaning plate to automatically clean up impurities on the filter. At the same time, by driving the hollow stirring shaft and the stirring rod, the uniform mixing and heating of activated carbon on the filter plate will delay the reduction of activated carbon activity.
Through the design of automatic cleaning of components, manual intervention and maintenance costs are reduced, purification efficiency is improved, system operation time is extended, carbon emissions are reduced, and system stability and reliability are enhanced.
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Figure CN222804890U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of purification devices, in particular to a high-efficiency activated carbon organic waste gas catalytic purification device. Background Art
[0002] With the acceleration of industrialization, the emission of organic waste gas generated in various industrial production processes has become increasingly prominent. These waste gases often contain harmful substances such as formaldehyde, benzene, toluene, xylene, ammonia, sulfide, etc., which pose a serious threat to the environment and human health. Therefore, the development of efficient and environmentally friendly organic waste gas treatment equipment has become an important topic in the field of environmental protection. The high-efficiency activated carbon organic waste gas catalytic purification device is an advanced equipment that came into being under this background. The high-efficiency activated carbon organic waste gas catalytic purification device mainly uses the adsorption capacity of activated carbon and the principle of catalytic combustion to purify organic waste gas.
[0003] After searching, the patent document (authorization announcement number is CN218784727U) includes a base, a filter screen is arranged at both ends of the horizontal exhaust channel in the base, a purification tank and a vertical exhaust channel are arranged on the base, an insulation layer is arranged in the purification tank, an upper filter screen is arranged on the lower inner wall of the insulation layer, an electric heating pipe is arranged under the insulation layer, honeycomb adsorption carbon is arranged on both sides of the vertical exhaust channel, an air intake pipe is arranged on the insulation layer, and a fan and a preheating pipe are arranged on the air intake pipe. The efficiency of the activated carbon organic waste gas catalytic purification device is improved by the insulation layer and the horizontal exhaust channel, thereby achieving the purpose of improving the efficiency of the activated carbon organic waste gas catalytic purification device.
[0004] However, the above device still has shortcomings:
[0005] 1. When purifying organic waste gas, impurities in the organic waste gas will remain on the filter. If it cannot be cleaned in time, it will affect the efficiency of organic waste gas purification.
[0006] 2. When organic waste gas is transported into the activated carbon, it will always contact part of the activated carbon first, and then diffuse into other activated carbons, which causes the activity of some activated carbons to decrease rapidly, while other activated carbons cannot play a purification effect. Utility Model Content
[0007] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a high-efficiency activated carbon organic waste gas catalytic purification device, which solves the problem that when purifying organic waste gas, impurities in the organic waste gas will remain on the filter screen, and if they cannot be cleaned in time, the purification efficiency of the organic waste gas will be affected.
[0008] To achieve the above purpose, the utility model proposes a high-efficiency activated carbon organic waste gas catalytic purification device, including a fine purification box, the bottom of which is fixedly connected to an air intake pipe, and a cleaning component is arranged inside the air intake pipe, wherein:
[0009] The cleaning assembly includes a rotating shaft, the outer side of the rotating shaft is rotatably connected to a fixed plate, both ends of the fixed plate are fixedly connected to the inner wall of the air intake pipe, the side wall of one end of the rotating shaft arranged in the air intake pipe is fixedly connected to a fan blade, and the top of the rotating shaft is fixedly connected to a cleaning plate.
[0010] Preferably, a filter plate is fixedly connected to the interior of the fine purification box, and the cleaning plate is arranged on the lower surface of the filter plate.
[0011] Preferably, a plurality of brackets are fixedly connected to the bottom of the fine purification box, and an air outlet pipe is fixedly connected to the top of the fine purification box.
[0012] Preferably, a hot air device and a motor are fixedly connected to both sides of the fine purification box.
[0013] Preferably, a hollow stirring shaft is rotatably connected to the side wall of the motor, and the hollow stirring shaft is arranged on the side wall in the fine purification box and is fixedly connected to a plurality of hollow stirring rods, and the hollow stirring shaft and the hollow stirring rods are both hollow.
[0014] Preferably, the hollow stirring shaft is arranged above the filter plate, one end of the hollow stirring shaft is rotatably connected to the motor, and the other end of the hollow stirring shaft is plugged into the hot air device.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] Through the setting of the cleaning component, when the organic waste gas is subjected to the refinement operation, the organic waste gas enters the air intake duct under the action of the fan. At this time, the organic waste gas enters the air intake duct at a certain speed driven by the fan. The airflow generated by the organic waste gas drives the fan blades to rotate. Through the rotation of the fan blades, the fan blades drive the cleaning plate to rotate with the rotating shaft as the axis point, thereby achieving the cleaning effect.
[0017] The benefit of this design is that the exhaust gas flow rate is used as a power source, and no additional energy consumption is required to drive the cleaning components, which significantly reduces operating costs and reduces carbon emissions caused by energy consumption, which is beneficial to environmental protection. The cleaning components also reduce the need for manual intervention and the frequency of regular cleaning or replacement of filter plates, thereby reducing the workload of maintenance personnel and related maintenance costs. At the same time, it also avoids downtime caused by filter plate blockage, improves the overall operating efficiency of the system, and effectively prevents problems such as increased system pressure and decreased treatment efficiency caused by filter plate blockage, thereby enhancing the stability and reliability of the entire exhaust gas treatment system. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0020] Figure 3 It is a schematic diagram of the structure of the cleaning component of the utility model.
[0021] In the figure: 1. fine purification box; 101. bracket; 102. motor; 103. hot air device; 104. hollow stirring shaft; 105. hollow stirring rod; 2. air inlet pipe; 3. air outlet pipe; 4. cleaning component; 41. rotating shaft; 42. fixing plate; 43. fan blade; 44. cleaning plate; 5. filter plate. DETAILED DESCRIPTION
[0022] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-3 As shown, a high-efficiency activated carbon organic waste gas catalytic purification device includes a fine purification box 1, the bottom of the fine purification box 1 is fixedly connected to an air intake pipe 2, and a cleaning component 4 is arranged inside the air intake pipe 2, wherein:
[0024] The cleaning assembly 4 includes a rotating shaft 41, the outer side of the rotating shaft 41 is rotatably connected to a fixed plate 42, both ends of the fixed plate 42 are fixedly connected to the inner wall of the air intake pipe 2, the rotating shaft 41 is arranged on the side wall of one end of the air intake pipe 2 and is fixedly connected to a fan blade 43, and the top of the rotating shaft 41 is fixedly connected to a cleaning plate 44.
[0025] A filter plate 5 is fixedly connected to the interior of the fine purification box 1 , and a cleaning plate 44 is arranged on the lower surface of the filter plate 5 .
[0026] When the organic waste gas is subjected to the refinement operation, the organic waste gas enters the air intake duct 2 under the action of the fan. At this time, the organic waste gas enters the air intake duct 2 at a certain speed driven by the fan. The airflow generated by the organic waste gas drives the fan blades 43 to rotate. Through the rotation of the fan blades 43, the fan blades 43 drive the cleaning plate 44 to rotate with the rotating shaft 41 as the axis point, thereby achieving the cleaning effect.
[0027] By using the flow rate of the exhaust gas itself as a power source, no additional energy consumption is required to drive the cleaning component 4, thereby significantly reducing operating costs and reducing carbon emissions caused by energy consumption, which is beneficial to environmental protection. The cleaning component 4 also reduces the need for manual intervention and reduces the frequency of regular cleaning or replacement of the filter plate 5, thereby reducing the workload of maintenance personnel and related maintenance costs. At the same time, it also avoids downtime caused by clogging of the filter plate 5, improves the overall operating efficiency of the system, and effectively prevents problems such as increased system pressure and decreased processing efficiency caused by clogging of the filter plate 5, thereby enhancing the stability and reliability of the entire exhaust gas treatment system.
[0028] A plurality of brackets 101 are fixedly connected to the bottom of the fine purification box 1 , and an air outlet pipe 3 is fixedly connected to the top of the fine purification box 1 .
[0029] A hot air device 103 and a motor 102 are fixedly connected to both sides of the fine purification box 1 .
[0030] The side wall of the motor 102 is rotatably connected with a hollow stirring shaft 104. The hollow stirring shaft 104 is arranged on the side wall of the fine purification box 1 and is fixedly connected with a plurality of hollow stirring rods 105. Both the hollow stirring shaft 104 and the hollow stirring rods 105 are hollow.
[0031] During filtering, the motor 102 drives the hollow stirring shaft 104 to rotate, and the hollow stirring rod 105 can stir the activated carbon on the filter plate 5 through the rotation of the hollow stirring shaft 104, thereby effectively avoiding that the activated carbon at the bottom always comes into contact with the organic waste gas first, thereby reducing the activity of the activated carbon at the bottom. The activated carbon can be evenly mixed by stirring to avoid some of the activated carbon from losing its activity. Secondly, hot air is passed through the interior of the hollow stirring shaft 104 and the hollow stirring rod 105. The clean hot air can heat the activated carbon to improve its activity, and the heating and stirring operations are carried out simultaneously, so that all the activated carbon can be fully in contact with the hot air.
[0032] The hollow stirring shaft 104 is disposed above the filter plate 5 , one end of the hollow stirring shaft 104 is rotatably connected to the motor 102 , and the other end of the hollow stirring shaft 104 is plugged into the hot air device 103 .
[0033] Working principle: When the organic waste gas is subjected to the refinement operation, the organic waste gas enters the air intake duct 2 under the action of the fan. At this time, the organic waste gas enters the air intake duct 2 at a certain speed driven by the fan. The airflow generated by the organic waste gas drives the fan blades 43 to rotate. Through the rotation of the fan blades 43, the fan blades 43 drive the cleaning plate 44 to rotate with the rotating shaft 41 as the axis point, thereby achieving the cleaning effect.
[0034] During filtering, the motor 102 drives the hollow stirring shaft 104 to rotate, and the hollow stirring rod 105 can stir the activated carbon on the filter plate 5 through the rotation of the hollow stirring shaft 104, thereby effectively avoiding that the activated carbon at the bottom always comes into contact with the organic waste gas first, thereby reducing the activity of the activated carbon at the bottom. The activated carbon can be evenly mixed by stirring to avoid some of the activated carbon from losing its activity. Secondly, hot air is passed through the interior of the hollow stirring shaft 104 and the hollow stirring rod 105. The clean hot air can heat the activated carbon to improve its activity, and the heating and stirring operations are carried out simultaneously, so that all the activated carbon can be fully in contact with the hot air.
[0035] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.
Claims
1. A highly efficient activated carbon organic waste gas catalytic purification device, characterized in that: It comprises a fine purification box (1), the bottom of which is fixedly connected to an air intake pipe (2), and a cleaning component (4) is arranged inside the air intake pipe (2), wherein: The cleaning assembly (4) comprises a rotating shaft (41), the outer side of the rotating shaft (41) is rotatably connected to a fixing plate (42), both ends of the fixing plate (42) are fixedly connected to the inner side wall of the air intake pipe (2), the side wall of one end of the rotating shaft (41) disposed inside the air intake pipe (2) is fixedly connected to a fan blade (43), and the top of the rotating shaft (41) is fixedly connected to a cleaning plate (44).
2. According to claim 1, a high-efficiency activated carbon organic waste gas catalytic purification device is characterized in that: A filter plate (5) is fixedly connected to the interior of the fine purification box (1), and the cleaning plate (44) is arranged on the lower surface of the filter plate (5).
3. The high-efficiency activated carbon organic waste gas catalytic purification device according to claim 2 is characterized in that: A plurality of brackets (101) are fixedly connected to the bottom of the fine purification box (1), and an air outlet pipe (3) is fixedly connected to the top of the fine purification box (1).
4. The high-efficiency activated carbon organic waste gas catalytic purification device according to claim 2 is characterized in that: A hot air device (103) and a motor (102) are respectively fixedly connected to both sides of the fine purification box (1).
5. The high-efficiency activated carbon organic waste gas catalytic purification device according to claim 4 is characterized in that: The side wall of the motor (102) is rotatably connected to a hollow stirring shaft (104), and the hollow stirring shaft (104) is arranged on the side wall inside the fine purification box (1) and is fixedly connected to a plurality of hollow stirring rods (105), and the hollow stirring shaft (104) and the hollow stirring rods (105) are both hollow.
6. The high-efficiency activated carbon organic waste gas catalytic purification device according to claim 5 is characterized in that: The hollow stirring shaft (104) is arranged above the filter plate (5), one end of the hollow stirring shaft (104) is rotatably connected to the motor (102), and the other end of the hollow stirring shaft (104) is plugged into the hot air device (103).
Citation Information
Patent Citations
Efficient active carbon organic waste gas catalytic purification device
CN218784727U