Self-adaptive cord fabric puncturing device

By designing an adaptive pendant device, using a movable pendant and automatic driving system, the problem that the existing pendant roller pendant is the same density that cannot meet the exhaust effect of the pendant joint and crown carcass, achieving more efficient pendant and exhaust effect, improving tire quality and reducing production costs.

CN222807275UActive Publication Date: 2025-04-29JILIN LINGLONG TYRE CO LTD
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Patent Information

Application Number
CN202421386831.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-29
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The density of the piercing needles on the existing thorn rollers is the same and large, which cannot meet the exhaust effect of the cord joint position and the crown carcass, resulting in frequent bubbles appearing in the cord joint position and the tire crown carcass, affecting the performance and quality of the finished tires, causing production waste and increasing manufacturing costs.

Method used

An adaptive cord piercing device is designed. By setting a needle with a small spacing at both ends and a needle with a large spacing at the middle on the press roller, combining the cylinder driving the slide plate movement, the motor driving the driving wheel rotation, and the conveyor belt driving the driven wheel rotation, the automatic movement of the needle and the adaptive piercing to the cord are achieved.

Benefits of technology

This device can more effectively pierce the position of the cord joint and the carcass of the crown, improve the exhaust effect, reduce the appearance of bubbles, improve the performance and quality of finished tires, and reduce production waste and manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of puncturing devices, and particularly relates to a self-adaptive cord fabric puncturing device which comprises a frame, a support is welded to the upper end of the middle of the frame, a sliding plate is connected into the support in a sliding mode, an air cylinder is fixedly installed in the middle of the upper end of the support, and a pressing roller is installed in the sliding plate through a bearing. And pricking needles are arranged on the outer sides of the pressing rollers. The pricking needles with the two ends being small in distance are arranged on the pressing roller, the pricking needles with the large distance are arranged in the middle of the pressing roller, the device has the better pricking effect on the cord fabric joint position and the crown tire body, the motor drives the driving wheel to rotate, then the driven wheel drives the supporting roller to rotate to drive the cord fabric to move, and the air cylinder drives the pressing roller to move downwards. And when the curtain cloth moves, the pressing roller rotates, so that the pricking needles automatically prick holes in the curtain cloth.
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Description

Technical Field

[0001] The utility model relates to the technical field of piercing devices, in particular to an adaptive curtain fabric piercing device. Background Art

[0002] In the production of semi-steel radial tires, the carcass cord is punctured by a licker-in roller to exhaust air. The licker-in roller is installed after the 90° cutting process lead-out station and before cutting. The roller circumference of the licker-in roller is covered with needles arranged with the same density. During the backward cutting process, the cord passes through the licker-in roller and is punctured with holes of the same density by the needles to exhaust air.

[0003] Since the thickness of the carcass joint overlap position increases and bubbles are more likely to be generated at the crown position of the finished tire, these two positions require a stronger exhaust effect. However, the density of the needles on the licker-in roller of the prior art is the same and large, which cannot meet the exhaust effect of the cord joint position and the crown carcass, resulting in frequent bubbles at the cord joint position and the crown carcass position of the tire, affecting the performance and quality of the finished tire, causing production waste and increasing the cost of tire manufacturing. Utility Model Content

[0004] The utility model aims to provide an adaptive cord puncturing device, which solves the problem that the density of the puncturing needles on the puncturing roller is the same and large, which cannot meet the exhaust effect of the cord joint position and the crown carcass, resulting in bubbles often appearing at the cord joint position and the crown carcass position of the tire, affecting the performance and quality of the finished tire, causing production waste and increasing the cost of tire manufacturing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adaptive curtain puncturing device, comprising a frame, a bracket is welded to the upper middle end of the frame, a slide is slidably connected to the inside of the bracket, a cylinder is fixedly installed in the middle of the upper end of the bracket, a pressure roller is installed inside the slide via a bearing, a puncture needle is arranged on the outer side of the pressure roller, a cleaning mechanism is arranged on the slide, a fixed plate is fixedly connected to the inside of the bracket, a support roller is installed inside the fixed plate via a bearing, an annular groove is provided inside the support roller, a driven wheel is fixedly connected to the front end of the support roller, a motor is fixedly installed in the middle of the upper end of the frame, and a driving wheel is fixedly connected to the output end of the motor.

[0006] Preferably, the cylinder rod of the cylinder passes through the bracket and is slidably connected to the bracket, and the cylinder rod is fixedly connected to the slide plate. The slide plate is driven to move by setting the cylinder.

[0007] Preferably, a conveyor belt is arranged outside the driving wheel, and the conveyor belt is in contact with the driven wheel. By arranging the conveyor belt, the driven wheel is driven to rotate.

[0008] Preferably, the cleaning mechanism comprises a support plate, the support plate is fixedly connected to the slide plate, a screw is threadedly connected to the inside of the support plate, the lower end of the screw contacts the brush plate, a suspension rod is slidably connected to the inside of the support plate, the suspension rod is fixedly connected to the brush plate, a baffle is fixedly connected to the upper end of the suspension rod, and a spring is arranged on the outer side of the suspension rod. By rotating the screw rod and the support plate to make a threaded motion, the brush plate moves downward, so that the bristles on the brush plate can keep in contact with the needles, so that the cord fabric scraps adhering to the needles are easy to clean.

[0009] Preferably, the lower end of the brush plate is provided with bristles, the bristles are in contact with the pressure roller, and the bristles are in contact with the needles. The bristles are provided to brush the needles.

[0010] Preferably, one end of the spring contacts the support plate, and the other end of the spring contacts the baffle. By providing the spring, the baffle is easy to reset.

[0011] The beneficial effects of the utility model are as follows:

[0012] 1. The utility model arranges needles with smaller spacing at both ends on the pressure roller and arranges needles with larger spacing in the middle of the pressure roller, so that the device has better effect on puncturing the joint position of the cord and the crown carcass, and the motor drives the driving wheel to rotate, so that the driven wheel drives the supporting roller to rotate and drive the cord to move, and the cylinder drives the pressure roller to move downward, so that the needles move automatically, and when the cord moves, the pressure roller rotates so that the needles automatically puncture the cord.

[0013] 2. The utility model rotates the screw rod and the support plate to make a threaded motion, thereby moving the brush plate downward, so that the bristles on the brush plate can keep in contact with the needles, thereby making it easy to clean the cord fabric scraps adhering to the needles. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 Schematic diagram of support roller;

[0016] Figure 3 For this utility model Figure 1 Schematic diagram of the pressure roller;

[0017] Figure 4 For this utility model Figure 1 Enlarged view of point A.

[0018] In the figure: 1. frame; 2. bracket; 3. slide plate; 4. cylinder; 5. pressure roller; 6. needle; 7. cleaning mechanism; 8. fixed plate; 9. support roller; 10. ring groove; 11. driven wheel; 12. motor; 13. driving wheel; 14. conveyor belt; 71. support plate; 72. screw; 73. brush plate; 74. suspension rod; 75. baffle; 76. spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 3 , an adaptive cord puncturing device, comprising a frame 1, a bracket 2 is welded to the upper middle end of the frame 1, a slide plate 3 is slidably connected inside the bracket 2, a cylinder 4 is fixedly installed in the middle of the upper end of the bracket 2, a cylinder rod of the cylinder 4 passes through the bracket 2 and is slidably connected to the bracket 2, the cylinder rod and the slide plate 3 are fixedly connected, the cylinder 4 is arranged to drive the slide plate 3 to move, a pressure roller 5 is installed inside the slide plate 3 through a bearing, a puncture needle 6 is arranged on the outer side of the pressure roller 5, a cleaning mechanism 7 is arranged on the slide plate 3, a fixed plate 8 is fixedly connected inside the bracket 2, a support roller 9 is installed inside the fixed plate 8 through a bearing, an annular groove 10 is opened inside the support roller 9, a driven wheel 11 is fixedly connected to the front end of the support roller 9, a motor 12 is fixedly installed in the middle of the upper end of the frame 1, a driving wheel 13 is fixedly connected to the output end of the motor 12, a conveyor belt 14 is arranged on the outer side of the driving wheel 13, the conveyor belt 14 is in contact with the driven wheel 11, and the driven wheel 11 is driven to rotate by arranging the conveyor belt 14.

[0021] See also Figure 1 , Figure 4The cleaning mechanism 7 includes a support plate 71, which is fixedly connected to the slide plate 3. The interior of the support plate 71 is connected with a screw rod 72 by a thread. The lower end of the screw rod 72 contacts a brush plate 73. The lower end of the brush plate 73 is provided with bristles, which contact the pressure roller 5 and the bristles contact the thorn needle 6. By setting the bristles, the thorn needle 6 is brushed. The interior of the support plate 71 is slidably connected with a suspension rod 74, which is fixedly connected to the brush plate 73. The upper end of the suspension rod 74 is fixedly connected to a baffle plate 75. The outer side of the suspension rod 74 is provided with a spring 76. One end of the spring 76 contacts the support plate 71, and the other end of the spring 76 contacts the baffle plate 75. By setting the spring 76, the baffle plate 75 is easy to reset. By rotating the screw rod 72 and the support plate 71 to make a threaded movement, the brush plate 73 is moved down, so that the bristles on the brush plate 73 can keep in contact with the thorn needle 6, thereby making it easy to clean the cord fabric scraps adhered to the thorn needle 6.

[0022] The specific implementation process of the utility model is as follows: when in use, the curtain is placed on the upper end of the supporting roller 9, the cylinder 4 is started, the cylinder 4 drives the slide plate 3 to move downward, so that the pressure roller 5 moves downward, and then the curtain is pressed on the surface of the supporting roller 9. At this time, the needle 6 passes through the curtain and enters the annular groove 10, and then the motor 12 is started, the motor 12 drives the driving wheel 13 to rotate, the driving wheel 13 drives the driven wheel 11 to rotate through the conveyor belt 14, the driven wheel 11 drives the supporting roller 9 to rotate, the supporting roller 9 drives the curtain to move, the curtain movement drives the pressure roller 5 to rotate, the pressure roller 5 rotates, so that the needle 6 changes its position to pierce the curtain, and the motor 12 drives the driving wheel 13 to rotate. The wheel 13 rotates, so that the driven wheel 11 drives the support roller 9 to rotate and drive the curtain cloth to move, and the cylinder 4 drives the pressure roller 5 to move downward, so that the needle 6 automatically moves and drives the needle 6 to move, and when the curtain cloth moves, the pressure roller 5 rotates so that the needle 6 automatically punctures the curtain cloth, and the pressure roller 5 slides relative to the bristles at the lower end of the brush plate 73 when working, and the debris on the needle 6 is cleaned by the bristles. When the device is used for a long time, the screw 72 and the support plate 71 are rotated to make a threaded motion, so that the brush plate 73 moves downward, so that the bristles on the brush plate 73 can keep in contact with the needle 6, so that the curtain cloth debris adhered to the needle 6 is easy to clean.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adaptive curtain fabric puncturing device, comprising a frame (1), characterized in that: A bracket (2) is welded to the upper middle end of the frame (1), a slide plate (3) is slidably connected to the inside of the bracket (2), a cylinder (4) is fixedly installed in the middle of the upper end of the bracket (2), a pressure roller (5) is installed in the inside of the slide plate (3) through a bearing, a needle (6) is arranged on the outer side of the pressure roller (5), a cleaning mechanism (7) is arranged on the slide plate (3), a fixing plate (8) is fixedly connected to the inside of the bracket (2), a support roller (9) is installed in the inside of the fixing plate (8) through a bearing, an annular groove (10) is provided in the inside of the support roller (9), a driven wheel (11) is fixedly connected to the front end of the support roller (9), a motor (12) is fixedly installed in the middle of the upper end of the frame (1), and a driving wheel (13) is fixedly connected to the output end of the motor (12).

2. The adaptive cord puncturing device according to claim 1, characterized in that: The cylinder rod of the cylinder (4) passes through the bracket (2) and is slidably connected to the bracket (2), and the cylinder rod is fixedly connected to the slide plate (3).

3. The adaptive cord puncturing device according to claim 1, characterized in that: A conveyor belt (14) is arranged on the outer side of the driving wheel (13), and the conveyor belt (14) is in contact with the driven wheel (11).

4. The adaptive cord puncturing device according to claim 1, characterized in that: The cleaning mechanism (7) comprises a support plate (71), wherein the support plate (71) is fixedly connected to the slide plate (3), the interior of the support plate (71) is connected with a screw rod (72) by threading, the lower end of the screw rod (72) contacts with a brush plate (73), the interior of the support plate (71) is slidably connected with a suspension rod (74), the suspension rod (74) and the brush plate (73) are fixedly connected, the upper end of the suspension rod (74) is fixedly connected with a baffle (75), and a spring (76) is arranged on the outer side of the suspension rod (74).

5. The adaptive cord puncturing device according to claim 4, characterized in that: The lower end of the brush plate (73) is provided with bristles, the bristles are in contact with the pressure roller (5), and the bristles are in contact with the needles (6).

6. The adaptive cord puncturing device according to claim 4, characterized in that: One end of the spring (76) contacts the support plate (71), and the other end of the spring (76) contacts the baffle (75).