Aluminum plate surface line embossing device
By designing an aluminum plate surface pattern embossing device that can splice embossing wheels and adjust the flat plate and center plate, the problem of insufficient adaptability of existing devices to aluminum plates of different sizes is solved, and efficient embossing of aluminum plates of different sizes is achieved.
Patent Information
- Application Number
- CN202421803034.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing aluminum plate surface texture embossing device has a fixed structure and is difficult to adjust. Usually, only single-size aluminum plates can be embossed, which has poor versatility.
An aluminum plate surface embossing device that can splice the length of the embossing wheel and adjust the position of the flat plate and the center plate is designed. Through the cooperation of the clamp and the compression spring, adapting to aluminum plates of different sizes is achieved.
The surfaces of aluminum plates of different sizes are embossed, which improves the versatility and adaptability of the device, and can be automatically adjusted to adapt to aluminum plates of different sizes.
Smart Images

Figure CN222807816U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing devices, in particular to an aluminum plate surface grain embossing device. Background Art
[0002] In the field of modern industry and architectural decoration, aluminum plates, as a lightweight, corrosion-resistant, easy-to-process and aesthetically pleasing metal material, have been widely used, especially in industries such as architectural decoration, vehicle manufacturing, shipbuilding and home appliance manufacturing. Aluminum plates not only serve as structural support, but are also popular for their unique surface decoration effects. In order to meet the aesthetic and functional needs of different scenarios, various complex and exquisite patterns are often pressed on the surface of aluminum plates.
[0003] The existing embossing device for the surface texture of aluminum plates usually presses an embossing roller against the aluminum plate when the aluminum plate is conveyed, and embosses the surface of the aluminum plate through the synchronous rotation of the embossing roller and the aluminum plate. However, since the existing embossing device has a fixed structure and is difficult to adjust, it can usually only emboss aluminum plates of a single size and has poor versatility.
[0004] Therefore, an aluminum plate surface texture embossing device is now developed that can splice the length of the embossing wheel and adjust the positions of the pressing plate and the center plate at the same time, so as to adapt to the embossing needs of aluminum plates of different sizes. Utility Model Content
[0005] In order to overcome the shortcomings of existing aluminum plate embossing devices, which have fixed structures, are difficult to adjust, can usually only emboss aluminum plates of a single size, and have poor versatility, the utility model provides an aluminum plate surface texture embossing device that can splice the length of the embossing wheels and adjust the positions of the embossing plate and the center plate at the same time, so as to adapt to the needs of embossing the surfaces of aluminum plates of different sizes.
[0006] The technical solution of the utility model is: an aluminum plate surface texture embossing device, including a base, a feeding roller, a hydraulic cylinder, a lifting frame, a compression spring, a clamping plate, a pattern wheel and a centering mechanism, a plurality of feeding rollers are rotatably connected to the base, two front and rear hydraulic cylinders are connected to the upper right side of the base, a lifting frame is connected between the telescopic ends of the hydraulic cylinders, the left and right parts of the lifting frame are both slidably connected with clamping plates, compression springs are connected between the clamping plates and the lifting frame, a rotating rod is rotatably clamped between the clamping plates, a plurality of pattern wheels are clamped on the rotating rod, adjacent pattern wheels are clamped to each other, and a centering mechanism capable of centering the aluminum plate is provided on the base.
[0007] In one embodiment, the centering mechanism includes a fixed seat, a return spring, a centering plate and a pressure plate. Multiple fixed seats are connected to the upper sides of the front and rear parts of the base plate. A centering plate is connected between the front fixed seats, and a centering plate is also connected between the rear fixed seats. Return springs are connected between the fixed seats and adjacent centering plates, and a pressure plate is connected between the centering plates.
[0008] In one embodiment, the center plate is an arc-shaped structure.
[0009] In one embodiment, the pressing plate is a telescopic structure.
[0010] In one embodiment, a handle is provided on each center panel.
[0011] In one of the embodiments, a detection mechanism is also included, which includes a paint can, a fixed frame, a nozzle and a scanning head. The paint can is connected to the middle of the lifting frame, and the left and right parts of the paint can are connected to the fixed frame. The nozzle is connected between the lower parts of the fixed frame, and the scanning head is connected between the lower sides of the fixed frame.
[0012] Beneficial effects: 1. The utility model adjusts the number of pattern wheels to adapt to the width of the aluminum plate, and then makes the clamping plate clamp and fix the pattern wheel. At the same time, the centering plate can center the aluminum plates of different sizes, and the pressing plate can limit and flatten the aluminum plates of different sizes, so as to achieve the effect of being able to splice the length of the embossing wheel and adjust the positions of the pressing plate and the centering plate at the same time, so as to adapt to the embossing requirements on the surfaces of aluminum plates of different sizes.
[0013] 2. The utility model achieves the effect of automatically repainting the embossed aluminum plate and preventing the embossed surface texture from being damaged by oxidation by spraying the anti-oxidation paint in the paint can evenly onto the surface of the aluminum plate from the spray pipe when the aluminum plate is embossed, so as to repaint the embossed texture of the aluminum plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the first part of the utility model.
[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the second part of the utility model.
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the centering mechanism of the utility model.
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the detection mechanism of the utility model.
[0019] Markings in the figure are: 1-base, 2-feeding roller, 3-hydraulic cylinder, 4-lifting frame, 5-compression spring, 6-clamp, 7-pattern wheel, 8-centering mechanism, 81-fixed seat, 82-reset spring, 83-centering plate, 84-pressing plate, 9-detection mechanism, 91-paint can, 92-fixed frame, 93-nozzle, 94-scanning head. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the embodiments shown in the accompanying drawings.
[0021] A device for embossing patterns on the surface of an aluminum plate, such as Figure 1-Figure 3 As shown, it includes a base 1, a feeding roller 2, a hydraulic cylinder 3, a lifting frame 4, a compression spring 5, a clamping plate 6, a pattern wheel 7 and a centering mechanism 8. Seven feeding rollers 2 are rotatably connected to the base 1. Two front and rear hydraulic cylinders 3 are connected to the upper right side of the base 1. A lifting frame 4 is connected between the telescopic ends of the hydraulic cylinder 3. The left and right parts of the lifting frame 4 are both slidably connected with clamping plates 6. Compression springs 5 are connected between the clamping plates 6 and the lifting frame 4. A rotating rod is rotatably clamped between the clamping plates 6. Four pattern wheels 7 are clamped on the rotating rod. Adjacent pattern wheels 7 are clamped with each other. A centering mechanism 8 is provided on the base 1.
[0022] like Figure 1 and Figure 4 As shown, the centering mechanism 8 includes a fixed seat 81, a return spring 82, a centering plate 83 and a pressure plate 84. Three fixed seats 81 are connected to the upper sides of the front and rear parts of the bottom plate. A centering plate 83 is connected between the front fixed seats 81, and a centering plate 83 is also connected between the rear fixed seats 81. The centering plate 83 is an arc-shaped structure and can guide the aluminum plate. Reset springs 82 are connected between the fixed seats 81 and adjacent centering plates 83. Pressure plates 84 are connected between the centering plates 83. The pressure plates 84 are a telescopic structure, and handles are provided on the centering plates 83 for pulling.
[0023] When using the utility model, first move the base 1 to the embossing area on the surface of the aluminum plate, then feed the aluminum plate to be embossed onto the feeding roller 2, and then convey the aluminum plate to the bottom of the lifting frame 4 under the drive of the feeding roller 2. When the feeding roller 2 transports the aluminum plate, it contacts the centering plate 83 on the fixed seat 81, so that the centering plate 83 slides on the fixed seat 81, and the aluminum plate is pushed to the middle position of the base 1 under the action of the reset spring 82, so that the aluminum plate is offset and affects the embossing quality of the aluminum plate. After the aluminum plate is transported to the bottom of the lift, start the hydraulic cylinder 3, so that the telescopic end of the hydraulic cylinder 3 is pushed out, so that the lifting frame 4 moves downward, driving the pattern wheel 7 to move downward, so that the pattern wheel 7 is pressed against the aluminum plate. When the aluminum plate is conveyed, it drives the rotating rod to rotate, so that the pattern wheel 7 rotates to emboss the surface of the aluminum plate, and while the pattern wheel 7 embosses the aluminum plate, it flattens it. The plate 84 limits the aluminum plate to prevent the aluminum plate from tilting on one side under the extrusion of the pattern wheel 7, which affects the normal transportation and embossing of the aluminum plate. When it is necessary to adjust the length of the pattern wheel 7 to adapt to the width of the aluminum plate, the clamping plate 6 slides outward on the lifting frame 4, the compression spring 5 is squeezed and contracted, and then the rotating rod is removed from the clamping plate 6, the number of pattern wheels 7 is adjusted to adapt to the width of the aluminum plate, and then the rotating rod is re-clamped between the clamping plates 6, and the compression spring 5 is reset so that the clamping plate 6 clamps the pattern wheel 7 tightly and fixes it. At the same time, under the action of the reset spring 82, the centering plate 83 can be centered on aluminum plates of different sizes, and the pressing plate 84 can be extended and retracted to limit and flatten aluminum plates of different sizes, thereby playing a role in splicing the length of the embossing wheel and adjusting the positions of the pressing plate 84 and the centering plate 83 to adapt to the embossing requirements on the surfaces of aluminum plates of different sizes.
[0024] like Figure 1 and Figure 5 As shown, a detection mechanism 9 is also included, and the detection mechanism 9 includes a paint canister 91, a fixing frame 92, a nozzle 93 and a scanning head 94. The paint canister 91 is connected to the middle part of the lifting frame 4, and the left and right parts of the paint canister 91 are connected to the fixing frame 92. The nozzle 93 is connected between the lower parts of the fixing frame 92, and the scanning head 94 is connected between the lower sides of the fixing frame 92.
[0025] The detection mechanism 9 of the device can detect the embossing quality of the aluminum plate. When the aluminum plate is embossed, the anti-oxidation paint in the paint tube 91 is evenly sprayed on the surface of the aluminum plate from the nozzle 93, and the embossed texture of the aluminum plate is repainted to prevent the texture from oxidation. At the same time, the scanning head 94 is started to scan the texture after painting to detect the surface embossing quality of the aluminum plate, thereby automatically repainting the embossed aluminum plate to prevent the embossed surface texture from being damaged by oxidation.
[0026] It should be understood that this embodiment is only used to illustrate the present invention and is not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
Claims
1. A device for embossing the surface of an aluminum plate, characterized in that: The invention comprises a base (1), a feeding roller (2), a hydraulic cylinder (3), a lifting frame (4), a compression spring (5), a clamping plate (6), a pattern wheel (7) and a centering mechanism (8). The base (1) is rotatably connected with a plurality of feeding rollers (2). The upper right side of the base (1) is connected with two front and rear hydraulic cylinders (3). The lifting frame (4) is connected between the telescopic ends of the hydraulic cylinders (3). The left and right parts of the lifting frame (4) are both slidably connected with clamping plates (6). The clamping plates (6) are both connected with the lifting frame (4) with compression springs (5). A rotating rod is rotatably connected between the clamping plates (6). A plurality of pattern wheels (7) are clamped on the rotating rod. Adjacent pattern wheels (7) are clamped with each other. The base (1) is provided with a centering mechanism (8) capable of centering the aluminum plate.
2. The device for embossing the surface of an aluminum plate as claimed in claim 1, characterized in that: The centering mechanism (8) comprises a fixed seat (81), a return spring (82), a centering plate (83) and a pressure plate (84); the upper sides of the front and rear parts of the bottom plate are both connected to a plurality of fixed seats (81); the centering plates (83) are connected between the front fixed seats (81); the centering plates (83) are also connected between the rear fixed seats (81); the fixed seats (81) are each connected to an adjacent centering plate (83) with a return spring (82); and the pressure plates (84) are connected between the centering plates (83).
3. The device for embossing the surface of an aluminum plate as claimed in claim 2, characterized in that: The center plate (83) is an arc-shaped structure.
4. The device for embossing aluminum plate surface patterns as claimed in claim 2, characterized in that: The pressing plate (84) is a telescopic structure.
5. The device for embossing the surface of an aluminum plate as claimed in claim 2, characterized in that: The center plate (83) is provided with a handle.
6. The device for embossing the surface of an aluminum plate as claimed in claim 2, characterized in that: The invention also comprises a detection mechanism (9), which comprises a paint can (91), a fixing frame (92), a nozzle (93) and a scanning head (94). The middle part of the lifting frame (4) is connected to the paint can (91), the left and right parts of the paint can (91) are connected to the fixing frame (92), the nozzle (93) is connected between the lower parts of the fixing frame (92), and the scanning head (94) is connected between the lower sides of the fixing frame (92).