Energy storage box with battery pack mounting hanger structure
By using the rolling sliding friction installation technology of C-type guide rails and battery hangers in the energy storage container, the problems of dependence on the stacker and low installation efficiency in the prior art are solved, and more efficient and stable battery pack installation is achieved.
Patent Information
- Application Number
- CN202420815185.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Existing energy storage containers rely too much on the stacker when installing the battery pack, which has low installation efficiency, and the sliding installation method can easily cause damage to the battery pack base frame and fall off the anti-corrosion layer.
An energy storage box with a battery pack mounting hanger structure was designed, and the C-type guide rail and battery pack are used to realize the rolling sliding friction installation of the battery pack, reducing thrust demand and protecting the battery pack and box.
Through rolling sliding friction installation, the dependence on the stacker is reduced, the risk of battery pack chassis wear and the anti-corrosion layer of the box is removed, and the installation efficiency and stability are improved.
Smart Images

Figure CN222813787U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of containers, and more specifically, to an energy storage box with a battery pack mounting hanger structure. Background Art
[0002] As a special container that carries a large number of battery packs, the energy storage container requires multiple battery packs to be installed inside in advance.
[0003] As shown in the attached figure of the instruction manual Figure 4 and Figure 5 As shown, several groups of flush battery brackets 10 are provided in the energy storage box. The battery bracket 10 includes an end limit plate 60 at the bottom, a frame 61 on the side, a battery pack 62 on the frame, a top limit plate 63 and a structural reinforcement 64 at the bottom of the battery bracket. The battery pack 62 is integrated on a sliding frame and pushed into the interior along the battery bracket 10. The weight of each battery pack 62 is about 500-700kg. The on-site installation must use a special stacker to raise the battery pack 62 to the corresponding position, and then apply an inward thrust through the end face until the battery pack 62 is placed on the battery bracket 10. This method relies too much on stackers and is greatly restricted by on-site factors. At the same time, pushing the battery pack 62 in a sliding manner can easily cause damage to the chassis of the battery pack 62 and the fall off of the anti-corrosion layer of the battery bracket 10. The pushing process can easily cause imbalance on both sides, and then reinstallation is required, and the installation efficiency is very low. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the present utility model is to provide an energy storage box with a battery pack mounting hanger structure to solve one or more of the above-mentioned problems.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An energy storage box with a battery pack mounting hanger structure comprises a box body with a battery bracket, wherein the battery bracket is provided with flush and symmetrical C-shaped guide rails on opposite sides, and a battery hanger is provided outside the battery pack. The battery hanger is embedded and inserted into the C-shaped guide rail from the front end, and the battery pack and the battery bracket are connected by sliding and rolling through the C-shaped guide rail and the battery hanger.
[0007] Furthermore, the C-shaped guide rail opens downward, and symmetrical sliding plates are provided at the opening of the C-shaped guide rail, and the two sliding plates are arranged facing each other and are integrally formed with the C-shaped guide rail.
[0008] Furthermore, the battery hanger comprises
[0009] The connecting rod is a T-shaped structure, and rolling sliding bearings are symmetrically provided on both sides of the top;
[0010] The connecting frame has a plurality of connecting grooves on both sides, and the battery pack is installed in the center; the lower end of the connecting rod is inserted into the connecting groove and fixed by a limit nut.
[0011] Furthermore, the battery hanger also includes a limit plate arranged at the end of the connecting frame, the limit plate is an L-shaped angle piece, and the limit plate expands outward.
[0012] Furthermore, the limiting plate is clamped against the front end of the battery bracket, and the connecting frame and the battery bracket are fixed by limiting plate bolts.
[0013] Furthermore, a cotter pin is provided at the bottom of the connecting rod.
[0014] Furthermore, a plurality of through slots are provided on the side surface of the connecting frame, and the through slots are staggered with the connecting slots.
[0015] Furthermore, the battery pack is integrated and fixed by a plurality of battery blocks, and a docking circuit board is provided at the end of the battery pack.
[0016] In summary, the utility model has the following beneficial effects: the installation of the battery pack is changed to rolling sliding friction, which reduces the wear on the battery pack chassis and protects the anti-corrosion layer of the box; after changing to rolling friction, the required thrust is significantly reduced, and it can be pushed in manually, reducing excessive reliance on equipment such as forklifts; the limit is more obvious after installation, there will be no imbalance on both sides, and the installation efficiency is stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of a battery pack safety box structure according to an embodiment of the present invention;
[0018] Figure 2 A schematic diagram of the three-dimensional structure of a battery hanger according to an embodiment of the present invention;
[0019] Figure 3 A schematic diagram of the planar structure of a battery hanger provided in an embodiment of the utility model;
[0020] Figure 4 A schematic diagram of a battery pack box structure of the prior art provided by the utility model;
[0021] Figure 5 The present invention is a schematic diagram of a battery bracket structure in the prior art.
[0022] In the figure: 10, battery bracket; 20, box body; 30, C-shaped guide rail; 31, sliding plate; 40, battery pack; 41, docking circuit board; 50, battery hanger; 51, connecting rod; 52, sliding bearing; 53, connecting frame; 54, connecting groove; 55, limit nut; 56, limit plate; 57, cotter pin; 58, through groove; 60, end limit plate; 61, frame; 62, battery pack; 63, top limit plate; 64, structural reinforcement. DETAILED DESCRIPTION
[0023] Example:
[0024] The following is combined with Figure 1-3 The utility model is described in further detail.
[0025] An energy storage box having a battery pack 40 mounting bracket structure, such as Figure 1 As shown, multiple rows of brackets are provided in the box 20, and a number of battery brackets 10 are provided on each row of brackets. Flat and symmetrical C-shaped guide rails 30 are provided on opposite sides of the battery bracket 10, and the C-shaped guide rails 30 are kept horizontally arranged, and the opening of the C-shaped guide rail 30 is downward, and symmetrical and horizontal sliding plates 31 are provided at the opening. The two sliding plates 31 are arranged opposite to each other and are integrally formed with the C-shaped guide rail 30, that is, the C-shaped guide rail 30 is a C-shaped cross-section structure with a sealed edge that opens downward and rolls inward horizontally.
[0026] like Figure 2 As shown, the battery pack 40 is integrated from a number of battery blocks and fixed to the metal shell externally by welding, bolts, etc., and a special docking circuit board 41 is provided at the front end of the battery pack 40.
[0027] like Figure 1 and Figure 2 As shown, a battery hanger 50 is arranged outside the battery pack 40 , and the battery hanger 50 can be embedded and inserted into the C-shaped guide rail 30 from the front end to the rear, and the battery pack 40 and the battery bracket 10 can slide in a rolling manner through the C-shaped guide rail 30 and the battery hanger 50 .
[0028] Specifically, Figure 2 and Figure 3As shown, the battery hanger 50 includes a connecting rod 51, a connecting frame 53 and a limit plate 56. The connecting rod 51 is a T-shaped rod structure, and a rolling sliding bearing 52 is symmetrically provided at both ends of the top. A cotter pin 57 is provided at the bottom of the connecting rod 51. A plurality of connecting grooves 54 arranged in an array and passing through are provided on both sides of the connecting frame 53 in the vertical direction. The lower end of the connecting rod 51 is provided in the connecting groove 54 and fixed by a limit nut 55. A battery pack 40 is installed in the center of the connecting frame 53. Limit plates 56 are provided on both sides of the front end of the connecting frame 53. The limit plates 56 are L-shaped angle pieces, and the limit plates 56 are an installation structure that expands outward as a whole. A plurality of through grooves 58 distributed in an array are provided on the side of the connecting frame 53 in the horizontal direction, and the through grooves 58 are staggered from the connecting grooves 54. The connecting rod 51 can move forward and backward inside the guide rail, and a gap of 1 mm is provided on the left and right to appropriately limit the deviation in the left and right directions. The number of connecting rods 51 is determined by the length of the battery pack 40 , and the installation of the connecting rods 51 is determined by the height of the battery pack 40 .
[0029] The battery hanger 50 first aligns the sliding bearings 52 at both ends with the notches of the C-shaped guide rail 30 and is inserted from front to back, and is pushed toward the inside of the box 20 until the limit plate 56 is stuck against the front end of the battery bracket 10, and then the connecting frame 53 and the battery bracket 10 are installed and fixed by bolts with the help of the grooves of the limit plate 56.
[0030] It should be noted that this specific embodiment is merely an explanation of the present utility model, and it is not a limitation of the present utility model. After reading this specification, those skilled in the art can make non-creative modifications to the present embodiment as needed, but as long as it is within the scope of the claims of the present utility model, it is protected by the patent law.
Claims
1. An energy storage box with a battery pack mounting hanger structure, comprising a box body (20) with a battery bracket (10), characterized in that: The battery bracket (10) is provided with flush and symmetrical C-shaped guide rails (30) on opposite sides, and a battery hanger (50) is provided outside the battery pack (40). The battery hanger (50) is embedded in the C-shaped guide rail (30) from the front end, and the battery pack (40) and the battery bracket (10) are connected by sliding and rolling through the C-shaped guide rail (30) and the battery hanger (50).
2. The energy storage box according to claim 1, characterized in that: The C-shaped guide rail (30) opens downward, and symmetrical sliding plates (31) are provided at the opening of the C-shaped guide rail (30), and two sliding plates (31) are arranged facing each other and are integrally formed with the C-shaped guide rail (30).
3. The energy storage box according to claim 1, characterized in that: The battery hanger (50) comprises The connecting rod (51) is a T-shaped structure, and the two sides of the top end are symmetrically provided with rolling sliding bearings (52); The connecting frame (53) has a plurality of connecting grooves (54) on both sides, and the battery pack (40) is installed at the center; the lower end of the connecting rod (51) is inserted into the connecting groove (54) and fixed by a limit nut (55).
4. The energy storage box according to claim 3, characterized in that: The battery hanger (50) further comprises a limiting plate (56) arranged at the end of the connecting frame (53); the limiting plate (56) is an L-shaped angle piece; and the limiting plate (56) expands outwards.
5. The energy storage box according to claim 4, characterized in that: The limiting plate (56) is clamped against the front end of the battery bracket (10), and the connecting frame (53) and the battery bracket (10) are fixed by bolts of the limiting plate (56).
6. The energy storage box according to claim 3, characterized in that: A split pin (57) is provided at the bottom of the connecting rod (51).
7. The energy storage box according to claim 3, characterized in that: A plurality of through slots (58) are provided on the side of the connecting frame (53), and the through slots (58) are staggered with respect to the connecting slots (54).
8. The energy storage box according to claim 1, characterized in that: The battery pack (40) is composed of a plurality of groups of battery blocks that are integrated and fixed, and a docking circuit board (41) is provided at the end of the battery pack (40).