Water diversion assembly of 3-pentanone rectifying tower
By designing a 3-pentanone distillation tower water separation assembly including a tank body, solenoid valve, float ball and adjustment assembly, the problem of poor water separation quality in the prior art is solved, and efficient water separation and solvent purity are achieved.
Patent Information
- Application Number
- CN202421806869.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The water separation modules of the existing 3-pentanone distillation tower have poor water separation quality and it is difficult to ensure the purity of the solvent.
A water-dividing assembly including a tank body, a solenoid valve, a communication pipe, a float ball, a signal transmission assembly and a adjustment assembly are designed. The signal transmission assembly prevents the float from being offset. As the water level rises, the signal transmission assembly triggers the photoelectric switch to open the solenoid valve to drain water to ensure the purity of 3-pentanone. The adjustment component is used to accurately adjust the height of the photoelectric switch to ensure the accuracy of water level control.
The water separation quality is improved, the purity of the solvent is ensured, and the poor water separation problem caused by excessive or low water level is prevented.
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Figure CN222816327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment, in particular to a water separation component of a 3-pentanone distillation tower. Background Art
[0002] 3-Pentanone is used as a solvent and is also an intermediate in drug synthesis. It is a colorless liquid with an acetone odor. Inhalation of moderate concentrations can cause dizziness, nausea, and drowsiness; inhalation of high-concentration vapor can cause coma or even death. It is highly irritating to the eyes and skin, and oral administration can cause nausea, vomiting, diarrhea, and drowsiness. During the production process, it is often necessary to distill it through a distillation tower, and a water separator is required to separate the water in 3-pentanone.
[0003] The "new type of high-efficiency water separator" disclosed in its application number "201420553211.3" "comprises: a water separator tank, a feed port, an overflow port, a funnel, and a water outlet; the feed port is located at the top of the water separator tank, the overflow port is located at the side of the water separator tank, the funnel is located inside the water separator tank, and the water outlet is located at the bottom of the water separator tank". After adding a funnel that is resistant to water shock, the water-containing liquid directly impacts the inside of the funnel, and the water and solvent are separated inside the funnel and come out from the bottom of the funnel together. The solvent overflows after rising, and the water is released after sinking, which greatly improves the efficiency; wherein the upper end of the funnel is seamlessly welded to wrap the feed port to ensure that all the water-containing liquid flows into the interior through the funnel, and the lower end of the funnel is umbrella-shaped to prevent small droplets of liquid from splashing directly from the overflow port after the liquid impacts the liquid surface.
[0004] However, the above method still has the following defects: the water in the solvent sinks and is directly discharged through the water outlet. When the liquid level of the solvent is low, it will be directly discharged through the water outlet along with the water body. When the liquid level is high, the water will be discharged through the overflow port. The water separation quality is poor, and it is difficult to ensure the purity of the solvent. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a water separation component for a 3-pentanone distillation tower, which has the advantages of high water separation quality and the ability to ensure solvent purity, thereby solving the problems raised by the above-mentioned background technology.
[0006] The utility model provides the following technical solution: a water separation component of a 3-pentanone distillation tower, comprising a tank body, a solenoid valve is provided at the bottom end of the tank body, a connecting pipe is provided at the middle of the top end of the tank body, a floating ball is provided inside the connecting pipe, a signal transmission component for limiting the floating ball is provided at the top of the floating ball, a top plate is provided at the top end of the connecting pipe, a support is provided at the bottom end of the top plate, a photoelectric switch for controlling the solenoid valve is provided on the inner wall of one side of the support, a reflector is provided on the inner wall of the other side of the support, an adjusting component for adjusting the support is provided on the top end of the top plate, and a separation pipe is provided on one side of the top end of the tank body.
[0007] As a preferred technical solution of the utility model, a liquid level window is fixedly provided on the surface of the tank body, a drain pipe is welded to the bottom end of the tank body, the output end of the drain pipe is fixedly connected to the input end of the solenoid valve through a flange, and an input pipe is provided on the other side of the top end of the tank body.
[0008] As a preferred technical solution of the utility model, a support plate is provided on the surface of the connecting pipe, a baffle is fixedly provided on the top end of the support plate, and the top end of the baffle is fixedly connected to the bottom end of the top plate.
[0009] As a preferred technical solution of the utility model, the signal transmission component includes a support block, a sliding rod and a stopper. The support block is fixedly connected to the inside of the connecting tube. A rod groove is opened in the middle of the support block. The sliding rod is slidably connected to the inside of the rod groove. The stopper is fixedly connected to the top of the sliding rod. The stopper is located in the same straight line as the photoelectric switch and the reflector.
[0010] As a preferred technical solution of the utility model, the float is fixedly connected to the bottom end of the slide rod, and the density of the float is less than the density of water and greater than the density of 3-pentanone.
[0011] As a preferred technical solution of the utility model, the adjusting assembly includes a bracket and a screw rod, the bottom end of the bracket is fixedly connected to the middle part of the top end of the top plate, the top end of the screw rod is rotatably connected to the top end of the bracket, the screw rod is threadedly connected with a threaded sleeve, a lifting plate is fixedly provided on the surface of the threaded sleeve, guide columns are fixedly provided on both sides of the bottom end of the lifting plate, and the bottom end of the guide column is fixedly connected to the top end of the support.
[0012] As a preferred technical solution of the utility model, the bottom end of the screw rod is rotatably connected to the top end of the top plate, and the top end of the screw rod is fixedly connected with a knob.
[0013] As a preferred technical solution of the utility model, two sleeves are fixedly provided on the surface of the top plate, and the guide pillars are slidably connected to the sleeves.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The signal transmission component can prevent the float from shifting. The float can rise with the water level inside the tank. 3-pentanone rises to the separation tube and can be discharged from the separation tube. The signal transmission component can block the photoelectric switch and trigger the signal. The photoelectric switch can open the solenoid valve to drain water, which can prevent the water level from being too high and being discharged with 3-pentanone, thereby ensuring the purity of 3-pentanone and improving the quality of water separation. After the water level drops, the photoelectric switch can close the solenoid valve, which is convenient for controlling the water level and preventing 3-pentanone from being discharged by the solenoid valve.
[0016] 2. The height of the photoelectric switch can be adjusted by adjusting the components. The installation accuracy of the photoelectric switch can be guaranteed during the installation process, and the water level during drainage can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the connecting pipe of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the top plate of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the support of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure inside the connecting pipe of the utility model.
[0022] In the figure: 1. tank body; 2. liquid level window; 3. solenoid valve; 4. drain pipe; 5. separation pipe; 6. connecting pipe; 7. float; 8. signal transmission component; 801. support block; 802. slide rod; 803. block; 9. support plate; 10. baffle; 11. top plate; 12. support; 13. photoelectric switch; 14. adjustment component; 1401. bracket; 1402. screw rod; 1403. knob; 1404. threaded sleeve; 1405. lifting plate; 1406. guide column; 15. sleeve; 16. input pipe; 17. reflector. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 5The water separation component of the 3-pentanone distillation tower includes a tank body 1, a solenoid valve 3 is provided at the bottom of the tank body 1, a connecting pipe 6 is provided in the middle of the top of the tank body 1, a floating ball 7 is provided inside the connecting pipe 6, and a signal transmission component 8 for limiting the floating ball 7 is provided on the top of the floating ball 7. The floating ball 7 can be limited by the signal transmission component 8 to prevent the floating ball 7 from deviating. The floating ball 7 can rise with the water level inside the tank body 1, and then the signal transmission component 8 can rise. The top of the connecting pipe 6 is provided with a top plate 11, and the bottom of the top plate 11 is provided with a support 1 2. A photoelectric switch 13 for controlling the electromagnetic valve 3 is provided on the inner wall of one side of the support 12, a reflector 17 is provided on the inner wall of the other side of the support 12, an adjusting component 14 for adjusting the support 12 is provided on the top of the top plate 11, a separation tube 5 is provided on one side of the top of the tank body 1, 3-pentanone rises to the separation tube 5 and can be discharged from the separation tube 5, a signal transmission component 8 rises to one side of the photoelectric switch 13, can shield the photoelectric switch 13 and trigger a signal, and the photoelectric switch 13 can open the electromagnetic valve 3 to drain water;
[0025] In this embodiment, preferably, the signal transmission component 8 includes a support block 801, a slide bar 802 and a stopper 803. The support block 801 is fixedly connected to the inside of the connecting tube 6. A rod groove is provided in the middle of the support block 801. The slide bar 802 is slidably connected to the inside of the rod groove. The support block 801 can guide the slide bar 802 through the rod groove. The stopper 803 is fixedly connected to the top of the slide bar 802. The stopper 803 is located in the same straight line as the photoelectric switch 13 and the reflector 17. The stopper 803 rises to one side of the photoelectric switch 13 to cause an obstruction, that is, to trigger a signal. The float 7 is fixedly connected to the bottom end of the slide bar 802. The density of the float 7 is less than the density of water and greater than the density of 3-pentanone, so that the float 7 can float on the water surface and sink into the inside of 3-pentanone.
[0026] In this embodiment, preferably, the adjustment component 14 includes a bracket 1401 and a screw rod 1402, the bottom end of the bracket 1401 is fixedly connected to the middle of the top of the top plate 11, the top of the screw rod 1402 is rotatably connected to the top of the bracket 1401, the screw rod 1402 is threadedly connected to a threaded sleeve 1404, the surface of the threaded sleeve 1404 is fixedly provided with a lifting plate 1405, both sides of the bottom end of the lifting plate 1405 are fixedly provided with guide columns 1406, the bottom end of the guide column 1406 is connected to the top of the support 12 The bottom end of the screw rod 1402 is rotatably connected to the top end of the top plate 11, and a knob 1403 is fixedly connected to the top end of the screw rod 1402. Two sleeves 15 are fixedly provided on the surface of the top plate 11. The guide column 1406 is slidably connected to the sleeve 15. The screw rod 1402 is rotated by the knob 1403, and the screw rod 1402 can convert the rotational motion into the linear motion of the lifting plate 1405 through the threaded sleeve 1404. The lifting plate 1405 can drive the support 12 to rise and fall through the guide column 1406;
[0027] In this embodiment, preferably, a liquid level window 2 is fixedly provided on the surface of the tank body 1, and the liquid level window 2 facilitates the staff to observe the liquid level inside the tank body 1. A drain pipe 4 is welded to the bottom end of the tank body 1, and the output end of the drain pipe 4 is fixedly connected to the input end of the solenoid valve 3 through a flange. An input pipe 16 is provided on the other side of the top of the tank body 1, and the condensed 3-pentanone can be input into the tank body 1 through the input pipe 16;
[0028] In this embodiment, preferably, a support plate 9 is provided on the surface of the connecting pipe 6, and a baffle 10 can be supported by the support plate 9. The baffle 10 is fixedly provided on the top end of the support plate 9, and the top end of the baffle 10 is fixedly connected to the bottom end of the top plate 11. The baffle 10 can support the top plate 11 and provide protection for the support 12.
[0029] When in use, the staff first installs the photoelectric switch 13 and the reflector 17 on the support 12, and then inputs the condensed 3-pentanone into the tank body 1 through the input pipe 16. After entering the tank body 1, the 3-pentanone can be separated from the water body under the action of different densities. The 3-pentanone rises and the water can fall. Since the density of the float 7 is less than the density of water and greater than the density of 3-pentanone, the float 7 can float on the water surface and sink into the 3-pentanone. As the water level continues to rise, the float 7 and 3-pentanone can be driven to rise, and the 3-pentanone rises to the separation tube 5 and can be discharged from the separation tube 5.
[0030] During the rising process of the float 7, the slide bar 802 can guide and prevent the float 7 from deviating. The float 7 can drive the block 803 to rise. The block 803 rises to one side of the photoelectric switch 13, and can block the photoelectric switch 13 and trigger a signal. The photoelectric switch 13 can open the solenoid valve 3 to drain water, which can prevent the water level from being too high. The 3-pentanone is discharged from the separation tube 5, thereby ensuring the purity of the 3-pentanone and improving the water separation quality. After the water level drops, the float 7 drives the block 803 to fall back, and the photoelectric switch 13 can close the solenoid valve 3, thereby controlling the water level and preventing the 3-pentanone from being discharged from the solenoid valve 3.
[0031] When the drainage water level needs to be adjusted, the staff rotates the screw rod 1402 through the knob 1403. The screw rod 1402 can convert the rotational motion into the linear motion of the lifting plate 1405 through the threaded sleeve 1404. The lifting plate 1405 can drive the support 12 to rise and fall through the guide column 1406, thereby adjusting the height of the photoelectric switch 13 and the reflector 17, thereby realizing the adjustment of the water level.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water separation component of a 3-pentanone distillation tower, comprising a tank body (1), characterized in that: The bottom end of the tank body (1) is provided with a solenoid valve (3), the middle part of the top end of the tank body (1) is provided with a connecting pipe (6), a floating ball (7) is provided inside the connecting pipe (6), a signal transmission component (8) for limiting the floating ball (7) is provided on the top of the floating ball (7), a top plate (11) is provided at the top end of the connecting pipe (6), a support (12) is provided at the bottom end of the top plate (11), a photoelectric switch (13) for controlling the solenoid valve (3) is provided on the inner wall of one side of the support (12), a reflector (17) is provided on the inner wall of the other side of the support (12), an adjusting component (14) for adjusting the support (12) is provided at the top end of the top plate (11), and a separation pipe (5) is provided on one side of the top end of the tank body (1).
2. The water separation component of the 3-pentanone distillation tower according to claim 1, characterized in that: A liquid level window (2) is fixedly provided on the surface of the tank body (1), a drain pipe (4) is welded to the bottom end of the tank body (1), the output end of the drain pipe (4) is fixedly connected to the input end of the solenoid valve (3) via a flange, and an input pipe (16) is provided on the other side of the top end of the tank body (1).
3. The water separation component of the 3-pentanone distillation tower according to claim 1, characterized in that: A support plate (9) is provided on the surface of the connecting pipe (6), a baffle (10) is fixedly provided on the top end of the support plate (9), and the top end of the baffle (10) is fixedly connected to the bottom end of the top plate (11).
4. The water separation component of the 3-pentanone distillation tower according to claim 1, characterized in that: The signal transmission component (8) comprises a support block (801), a slide bar (802) and a stopper (803); the support block (801) is fixedly connected to the inside of the connecting pipe (6); a rod groove is provided in the middle of the support block (801); the slide bar (802) is slidably connected to the inside of the rod groove; the stopper (803) is fixedly connected to the top end of the slide bar (802); and the stopper (803) is located in the same straight line as the photoelectric switch (13) and the reflector (17).
5. The water separation component of the 3-pentanone distillation column according to claim 4, characterized in that: The float (7) is fixedly connected to the bottom end of the slide rod (802), and the density of the float (7) is less than the density of water and greater than the density of 3-pentanone.
6. The water separation component of the 3-pentanone distillation column according to claim 1, characterized in that: The adjustment assembly (14) comprises a bracket (1401) and a screw rod (1402); the bottom end of the bracket (1401) is fixedly connected to the middle part of the top end of the top plate (11); the top end of the screw rod (1402) is rotatably connected to the top end of the bracket (1401); the screw rod (1402) is threadedly connected to a threaded sleeve (1404); a lifting plate (1405) is fixedly provided on the surface of the threaded sleeve (1404); guide columns (1406) are fixedly provided on both sides of the bottom end of the lifting plate (1405); the bottom end of the guide column (1406) is fixedly connected to the top end of the support (12).
7. The water separation component of the 3-pentanone distillation tower according to claim 6, characterized in that: The bottom end of the screw rod (1402) is rotatably connected to the top end of the top plate (11), and the top end of the screw rod (1402) is fixedly connected to a knob (1403).
8. The water separation component of the 3-pentanone distillation column according to claim 6, characterized in that: Two sleeves (15) are fixedly provided on the surface of the top plate (11), and the guide pillar (1406) is slidably connected to the sleeves (15).
Citation Information
Patent Citations
Novel high-efficiency water separator
CN204073507U