Batching device for cloth production

By designing a cloth production batching device, using the combination of batching rollers and shovel plates, uniform stirring of multiple raw materials is achieved, solving the problem of the traditional manual stirring that consumes a lot of manpower and low efficiency, and improving the batching efficiency and product quality.

CN222816671UActive Publication Date: 2025-05-02HAINING SINGA TEXTILE LTD CO
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Patent Information

Application Number
CN202421788157.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-02
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the production of traditional fabrics, manual mixing of ingredients consumes a lot of manpower, increases production costs, and low mixing efficiency, making it difficult to form a good quality mixture.

Method used

Design a fabric production batching device, including a mixing mechanism and a discharge mechanism. The mixing mechanism adopts a hollow cylindrical mixing chamber with a batching roller and a spatula plate inside. The rotation of the batching rollers achieves uniform stirring of various raw materials. The feeding mechanism reduces the labor intensity of manpower to directly dump raw materials through the design of stacking plates and cutting plates.

Benefits of technology

Through the automated batching process, manpower consumption is significantly reduced, ingredients efficiency is improved, the uniformity and quality of the mixture is ensured, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching device for cloth production, which comprises a stirring mechanism, the stirring mechanism comprises a stirring bin, a batching roller is rotatably arranged at the bottom of the inner wall of the stirring bin, the batching roller comprises a core roller, a batching plate is arranged on the peripheral side of the core roller, four groups of shoveling plates are symmetrically arranged at the bottom of the core roller, and the shoveling plates are symmetrically arranged at the bottom of the core roller. A discharging mechanism is detachably erected on one side of the top of the stirring mechanism and comprises a stacking plate, four supporting legs are symmetrically arranged at the bottom of the stacking plate, a discharging plate is connected to one side of the stacking plate in a downward inclined mode, and a connecting base is arranged at the position, corresponding to the edge of the top of the stirring bin, of the bottom of the discharging plate; a matched connecting groove is formed in the bottom of the connecting base and corresponds to the edge of the top of the stirring bin, a plurality of layers of pedals are connected to the sides, away from one side of the stirring mechanism, of the two supporting legs, a discharging port is formed in one side of the bottom of the stirring bin, and a sealing plate is detachably connected to one side of the discharging port. The batching device is simple in structure, labor-saving, cost-saving and high in batching efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth production equipment, in particular to a cloth production batching device. Background Art

[0002] In the production process of textile fabrics, before dyeing the white base fabric, it is often necessary to batch the raw materials. The traditional batching method is stirring and batching, which usually involves manually pouring a variety of raw materials into a batching bucket, and then manually stirring and batching the raw materials in the batching bucket. This method consumes a lot of manpower and greatly increases the labor intensity of the workers, which not only increases the production cost, but also the stirring efficiency is very low, making it difficult to form a mixture of good quality.

[0003] In order to solve the above problems, the utility model proposes a cloth production batching device. Utility Model Content

[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, one purpose of the utility model is to provide a fabric production batching device with a simple structure, saving labor costs and high batching efficiency.

[0005] The technical solution is as follows:

[0006] A material production batching device comprises a mixing mechanism, the mixing mechanism comprises a stirring bin, a batching roller is rotatably installed at the bottom of the inner wall of the stirring bin, the batching roller comprises a core roller, a batching plate is arranged around the core roller, four groups of shovel plates are symmetrically arranged at the bottom of the core roller, a discharging mechanism is detachably mounted on one side of the top of the mixing mechanism, the discharging mechanism comprises a stacking plate, four supporting feet are symmetrically arranged at the bottom of the stacking plate, a discharging plate is connected to one side of the stacking plate inclined downward, a connecting base is provided at the bottom of the discharging plate corresponding to the top edge of the stirring bin, a matching connecting groove is provided at the bottom of the connecting base corresponding to the top edge of the stirring bin, a multi-layer pedal is connected to one side of two supporting feet away from the mixing mechanism, a discharging port is provided on one side of the bottom of the stirring bin, and a sealing plate is detachably connected to one side of the discharging port.

[0007] Furthermore, the mixing chamber is in the shape of a hollow cylinder, the top of the mixing chamber is open, a plurality of supporting feet are provided at the bottom of the mixing chamber, and a matching driving device is provided at the bottom of the mixing chamber corresponding to the dosing roller, and the dosing roller is driven to rotate by the driving device.

[0008] Furthermore, the mixing plate is spirally fixed around the circumference of the core roller, the scraping plate is installed in an inclined state, one end of the scraping plate is fixedly connected to the bottom of the core roller, and the other end is in contact with the curved surface of the inner wall of the mixing chamber, and one side edge of the scraping plate is blade-shaped and parallel to the bottom of the inner wall of the mixing chamber.

[0009] Furthermore, baffles are vertically provided on the tops of three sides of the stacking plate away from the unloading plate and on the tops of two sides of the unloading plate away from the stacking plate and connected to the base.

[0010] Furthermore, the connecting base is an arc-shaped base corresponding to the curvature of the top edge of the mixing chamber, so that the connecting base can be fixed by a matching clamping device with the edge of the top of the mixing chamber via the connecting groove at the bottom thereof.

[0011] Furthermore, the sealing plate is detachably connected to the outer bottom of the mixing bin, and limiting side plates are provided on both sides of the discharge port corresponding to the sealing plate, and matching sliding grooves are provided on the opposite sides of the two limiting side plates corresponding to the sealing plate.

[0012] Furthermore, the chute is arranged on a side of the limiting side plate facing the mixing bin, and both upper and lower ends of the chute are open.

[0013] Furthermore, the sealing plate is an arc-shaped plate corresponding to the curvature of the outer surface of the mixing chamber, and a handle is vertically provided on the top end side of the sealing plate.

[0014] Beneficial effects of the utility model:

[0015] 1. By setting up a discharge mechanism on one side of the mixing mechanism, the discharge mechanism is used to stand still and pour the raw materials into the mixing mechanism, which greatly reduces the labor intensity of directly pouring the raw materials into the mixing mechanism by manpower, and effectively improves the practicality of the utility model.

[0016] 2. By rotating and installing a mixing roller in the mixing mechanism, the mixing roller is used to evenly mix a variety of raw materials, which effectively saves the production cost of manually mixing raw materials and improves the practicality of the utility model and the working efficiency of batching. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] Figure 2 It is a structural schematic diagram of the material mixing mechanism in the utility model.

[0020] Figure 3 for Figure 2 A is a schematic diagram of the enlarged structure.

[0021] Figure 4 It is a structural schematic diagram of the material discharging mechanism in the utility model.

[0022] Figure 5 It is a structural schematic diagram of the mixing roller in the utility model.

[0023] In the figure: 1. mixing mechanism; 2. discharging mechanism; 3. batching roller; 4. sealing plate; 101. supporting foot; 102. discharge port; 103. limiting side plate; 201. supporting foot; 202. stacking plate; 203. unloading plate; 204. connecting base; 205. baffle; 206. pedal; 301. core roller; 302. batching plate; 303. shoveling plate; 401. handle. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0026] See also Figures 1 to 5 As shown, a fabric production batching device includes a material mixing mechanism 1, and a material discharging mechanism 2 is detachably mounted on one side of the top of the material mixing mechanism 1.

[0027] like Figure 2 , Figure 3 and Figure 5 The mixing mechanism 1 includes a mixing chamber, which is in the shape of a hollow cylinder, and the top of the mixing chamber is open. A plurality of supporting feet 101 are provided at the bottom of the mixing chamber. A batching roller 3 is rotatably installed at the bottom of the inner wall of the mixing chamber. The batching roller 3 includes a core roller 301, and a batching plate 302 is provided on the periphery of the core roller 301. The batching plate 302 is spirally fixed around the periphery of the core roller 301. Four groups of shovel plates 303 are symmetrically provided at the bottom of the core roller 301. The shovel plates 303 are arranged in an inclined state, and one end of the shovel plate 303 is fixedly connected to the bottom of the core roller 301, and the other end is in contact with the inner wall of the mixing chamber and is curved. One side of the shovel plate 303 is in the shape of a blade and is parallel to the bottom of the inner wall of the mixing chamber. A matching driving device is provided at the bottom of the mixing chamber corresponding to the batching roller 3, and the batching roller 3 is driven to rotate by the driving device.

[0028] A discharge port 102 is provided on one side of the bottom of the mixing bin, and a sealing plate 4 is detachably connected to the side of the discharge port 102 facing the outer surface of the mixing bin, and the sealing plate 4 is an arc-shaped plate corresponding to the curvature of the outer surface of the mixing bin, and a handle 401 is vertically provided on the top end side of the sealing plate 4, and limiting side plates 103 are provided on both sides of the discharge port 102 corresponding to the sealing plate 4, and matching sliding grooves are provided on the opposite sides of the two limiting side plates 103 corresponding to the sealing plate 4, and the sliding groove is opened on the side of the limiting side plate 103 facing the mixing bin, and the upper and lower ends of the sliding groove are open.

[0029] According to the above scheme, the mixing mechanism 1 in the utility model is mainly used for mixing and proportioning various raw materials in fabric production. Various raw materials are poured into the mixing bin and evenly mixed through the proportioning roller 3. The proportioning plate 302 spirally fixed on the side of the core roller 301 can evenly mix the mixed raw materials. The multiple groups of shovel plates 303 inclinedly fixed on the bottom of the core roller 301 can scoop up the raw materials adhered to the bottom of the mixing bin, so that it can be evenly mixed with other raw materials in the mixing bin, so that the working efficiency of mixing and proportioning and the proportioning effect are higher and better.

[0030] The arrangement of the discharge port 102 can make it easier for the mixed and configured raw materials to leave the mixing bin. There is no need to use manpower to slowly clear the raw materials out of the mixing bin, so that the mixing bin can carry out the next batching more quickly, which effectively improves the practicality of the utility model.

[0031] The discharge mechanism 2 includes a stacking plate 202, one side of the stacking plate 202 is connected to a unloading plate 203 which is inclined downward, and baffles 205 are vertically provided on the tops of the three sides of the stacking plate 202 away from the unloading plate 203, and on the tops of the two sides of the unloading plate 203 away from the stacking plate 202 and the connecting base 204. A connecting base 204 is provided at the bottom of the unloading plate 203 corresponding to the top edge of the mixing bin. The connecting base 204 is an arc-shaped base corresponding to the curvature of the top edge of the mixing bin, and a matching connecting groove is provided at the bottom of the connecting base 204 corresponding to the top edge of the mixing bin, so that the connecting base 204 can be fixed by matching the connecting groove at its bottom with the edge of the top of the mixing bin, and four supporting legs 201 are symmetrically provided at the bottom of the stacking plate 202, and a multi-layer pedal 206 is connected to one side of the two supporting legs 201 away from the mixing mechanism 1.

[0032] According to the above scheme, the material discharge mechanism 2 can make the process of pouring the cloth production raw materials into the mixing bin easier. Before pouring the various raw materials into the mixing bin, you can climb up to the pedal 206 to stack the raw materials on the stacking plate 202. Before the raw materials enter the mixing bin, you can check the quality of the raw materials on the stacking plate 202, and then push them into the mixing bin through the unloading plate 203. The pedal 206 can greatly reduce the labor difficulty of directly pouring the raw materials into the mixing bin by manpower, and the process of checking the quality of the raw materials on the stacking plate 202 can also further improve the work quality of the batching of the utility model.

[0033] The purpose of arranging the connecting base 204 is to enable a detachable fixed connection between the discharge mechanism 2 and the mixing mechanism 1, so that when the raw materials are stacked on the top of the stacking plate 202, the discharge plate 203 and the mixing bin will not be separated and a gap will not exist, thereby causing the raw materials to not leak when being pushed into the mixing bin through the discharge plate 203.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fabric production batching device, characterized in that: The mixing mechanism comprises a mixing bin, a mixing roller is rotatably installed at the bottom of the inner wall of the mixing bin, the mixing roller comprises a core roller, a mixing plate is arranged around the core roller, four groups of shoveling plates are symmetrically arranged at the bottom of the core roller, a discharging mechanism is detachably mounted on one side of the top of the mixing mechanism, the discharging mechanism comprises a stacking plate, four supporting feet are symmetrically arranged at the bottom of the stacking plate, a discharging plate is connected to one side of the stacking plate inclined downward, a connecting base is provided at the bottom of the discharging plate corresponding to the top edge of the mixing bin, a matching connecting groove is provided at the bottom of the connecting base corresponding to the top edge of the mixing bin, a multi-layer pedal is connected to one side of the two supporting feet away from the mixing mechanism, a discharging port is provided on one side of the bottom of the mixing bin, and a sealing plate is detachably connected to one side of the discharging port.

2. The fabric production batching device according to claim 1, characterized in that: The mixing chamber is in the shape of a hollow cylinder, the top of the mixing chamber is open, a plurality of supporting feet are provided at the bottom of the mixing chamber, and a matching driving device is provided at the bottom of the mixing chamber corresponding to the batching roller, and the batching roller is driven to rotate by the driving device.

3. The fabric production batching device according to claim 1, characterized in that: The mixing plate is spirally fixed around the core roller, the scraping plate is installed in an inclined state, one end of the scraping plate is fixedly connected to the bottom of the core roller, and the other end is in contact with the curved surface of the inner wall of the mixing chamber, and one side of the scraping plate is blade-shaped and parallel to the bottom of the inner wall of the mixing chamber.

4. The fabric production batching device according to claim 1, characterized in that: Baffles are vertically arranged on the tops of three sides of the stacking plate away from the unloading plate and on the tops of two sides of the unloading plate away from the stacking plate and connected to the base.

5. The fabric production batching device according to claim 1, characterized in that: The connecting base is an arc-shaped base corresponding to the curvature of the edge of the top of the mixing chamber, so that the connecting base can be fixed by a matching clamping device with the edge of the top of the mixing chamber via the connecting groove at the bottom thereof.

6. The cloth production batching device according to claim 1, characterized in that: The sealing plate is detachably connected to the outer bottom of the mixing bin, and corresponding to the sealing plate, limiting side plates are provided on both sides of the discharge port, and matching sliding grooves are provided on the opposite sides of the two limiting side plates corresponding to the sealing plate.

7. The fabric production batching device according to claim 6, characterized in that: The chute is arranged on a side of the limiting side plate facing the mixing bin, and both upper and lower ends of the chute are open.

8. The fabric production batching device according to claim 6, characterized in that: The sealing plate is an arc-shaped plate corresponding to the curvature of the outer surface of the mixing chamber, and a handle is vertically provided on the top end side of the sealing plate.