Dry chili sorting device
By designing the upper and lower layers of the dry pepper sorting device, the press-cutting mechanism and impurity cleaning components, the blockage problem caused by plastic film and large pepper rods in the prior art is solved, and efficient sorting of peppers and complete removal of impurities is achieved.
Patent Information
- Application Number
- CN202421520143.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During use, the existing pepper sorting device is prone to blockage of the flattened part, separation part and crushed part due to plastic film and large pepper rods, which affects normal operation and cannot completely separate the impurities and pepper leaves of peppers.
A dry pepper sorting device is designed, including an upper and lower layer separation screen, a press-cut mechanism and impurity cleaning components. The press-cut mechanism press-cuts the pepper and branch rods to reduce their size; the impurity cleaning parts cut and grind the impurity through the rotation of the turning material and the cleaning parts to ensure that the peppers can be separated through the sieve.
It effectively prevents clogging and blockage caused by plastic film and large pepper rods, ensures the normal operation of the sorting device, and improves the efficiency of pepper sorting, and can completely separate impurities and pepper leaves of pepper.
Smart Images

Figure CN222817305U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pepper screening and separation equipment, in particular to a dry pepper sorting device. Background Art
[0002] Chili peppers are rich in nutrients and beneficial to human health, and are favored by the general public. With the improvement of the technology of extracting capsanthin from chili peppers, the planting area of chili peppers has been expanding. The traditional method of harvesting chili peppers is mainly manual. After harvesting, the chili products need to be manually separated from the branches and stems. The harvesting efficiency is low and the labor intensity is high. There is an urgent need to realize mechanized operation.
[0003] In view of the above-mentioned problems, a utility model patent with announcement number CN211463918U discloses a pepper sorting and separation device, which puts peppers and mixed branches and debris into a feed hopper, and the flattening plate of the flattening part rotates continuously to flatten the materials, and smaller branches and peppers fall through the comb teeth of the upper separation rack, and larger branches and peppers that have not fallen off pass through the first processing box and are separated by the separation rod, which is conducive to the separation and falling of the peppers. Finally, the larger branches enter the second processing box and are crushed by the crushing teeth and then fall off. The dense teeth on the lower separation rack do not allow the peppers to pass through, and the peppers are carried forward to the first-level lifting and air separation part and the second-level lifting and air separation part, and are transported to the air selection device by the lifting conveyor belt device to take out most of the branches. Finally, the separated peppers are transported to the collection device by the transportation part for later processing.
[0004] However, in actual use of the above technical solution, since the peppers may be mixed with plastic film and large pepper stalks, the flattening part, separation part and crushing part may be entangled with more plastic film or jammed with more pepper stalks, which may cause the flattening part, separation part and crushing part to be easily blocked, affecting the normal operation and making it impossible to completely separate the impurities, pepper leaves, etc. of the peppers. Summary of the invention
[0005] In order to solve the technical problems existing in the above-mentioned technology, it is necessary to provide a dry chili sorting device.
[0006] A dry chili sorting device comprises an upper separation screen, a lower separation screen, a pressing and cutting mechanism, and an impurity cleaning component;
[0007] The upper separation screen is arranged directly above the lower separation screen, and the inlet end of the upper separation screen is lower than the outlet end, so that the upper separation screen is arranged in an inclined manner;
[0008] The pressing and cutting mechanism is arranged on the upper separation screen near the inlet end;
[0009] The impurity cleaning component includes a shell, a first turning part, a second turning part, and a cleaning part; the shell is arranged on the upper separation screen and is located behind the pressing and cutting mechanism, the first turning part, the second turning part, and the cleaning part are rotatably arranged in the shell, the first turning part and the second turning part do not contact the surface of the upper separation screen, the cleaning part is arranged above the first turning part and the second turning part, and the cleaning part, the first turning part, and the second turning part are arranged in a herringbone shape. When the cleaning part rotates circumferentially, it can shear and grind impurities attached to the first turning part and the second turning part.
[0010] Preferably, the first turning part and the second turning part have the same structure, and the first turning part includes a turning shaft and a turning rod; the turning shaft is rotatably arranged on the shell along the short side direction of the upper separation screen, and the turning rods are evenly distributed at equal intervals along the axial direction of the turning shaft, and the turning rods are evenly distributed along the circumferential direction of the turning shaft.
[0011] Preferably, one end of the tipping rod away from the tipping shaft is bent so that the tipping rod is in an "L" shape as a whole.
[0012] Preferably, the cleaning part includes a cleaning shaft and a cleaning sheet; the cleaning shaft is rotatably arranged on the shell along the short side direction of the upper separation screen, the cleaning sheets are evenly distributed at equal intervals along the axial direction of the cleaning shaft, and the cleaning sheets are evenly distributed along the circumferential direction of the cleaning shaft, and the cleaning sheets and the turning rods are staggered.
[0013] Preferably, the end of the cleaning sheet away from the cleaning shaft is bent into an arc shape, and the bending direction of the end of the cleaning sheet is opposite to the bending direction of the tipping rod.
[0014] Preferably, a plurality of convex strips are provided at equal intervals on both side surfaces of the bent portion of the cleaning sheet.
[0015] Preferably, the pressing and cutting mechanism includes a flattening shaft and a flattening and crushing plate; the flattening shaft is rotatably arranged along the short side direction of the upper separation screen, the flattening and crushing plate is an equilateral triangle structure, the flattening and crushing plates are arranged at equal intervals along the axial direction of the flattening shaft, and the flattening and crushing plates are evenly distributed along the circumferential direction of the flattening shaft.
[0016] Preferably, it further comprises a feeding conveyor, wherein the inlet end of the feeding conveyor is lower than the outlet end of the feeding conveyor, and the outlet end of the feeding conveyor is located directly above the inlet end of the upper separation screen.
[0017] Preferably, a pressure roller is rotatably provided on the feeding conveyor.
[0018] Compared with the prior art, the dry chili sorting device provided by the utility model comprises an upper separation screen, a lower separation screen, a pressing and cutting mechanism, and an impurity cleaning component; the upper separation screen is arranged directly above the lower separation screen, and the inlet end of the upper separation screen is lower than the outlet end, so that the upper separation screen is arranged obliquely; the pressing and cutting mechanism is arranged near the inlet end of the upper separation screen; the impurity cleaning component comprises a shell, a first turning part, a second turning part, and a cleaning part; the shell is arranged on the upper separation screen and is located behind the pressing and cutting mechanism, the first turning part and the second turning part are rotatably arranged in the shell at equal intervals, the first turning part and the second turning part do not contact the surface of the upper separation screen, the cleaning part is rotatably arranged in the shell, and the cleaning part, the first turning part, and the second turning part are arranged in a herringbone shape. The utility model firstly presses and cuts the peppers and the branches and sundries mixed in the upper separation screen through the pressing and cutting mechanism, which can not only achieve the flattening effect, but also cut the large pepper stems and plastic films into small pieces; then, through the circumferential rotation of the cleaning part, the first turning part and the second turning part, the first turning part and the second turning part are used to stir the materials, which can not only realize the turning, but also capture the long pepper stems and plastic films mixed in the peppers by using the first turning part and the second turning part, and then, through the relative rotation of the cleaning part and the first turning part and the second turning part, the impurities attached to the first turning part and the second turning part can be sheared and ground, and then the screening and separation effect of the upper separation screen and the lower separation screen is used to realize the pepper sorting. In use, not only can the plastic film be sorted out from the peppers, but also can prevent jamming, effectively ensuring the normal operation of the sorting and improving the sorting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a structural schematic diagram of the utility model.
[0021] Figure 2 For this utility model Figure 1 Schematic diagram of the structure from another angle.
[0022] Figure 3 It is a schematic cross-sectional structure diagram of the impurity cleaning component of the utility model.
[0023] Figure 4 It is a schematic diagram of the internal structure of the impurity cleaning component of the utility model.
[0024] Figure 5 For this utility model Figure 4 Schematic diagram of the structure from another angle.
[0025] Figure 6 It is a structural schematic diagram of the cleaning part of the utility model.
[0026] Figure 7 For this utility model Figure 6 Schematic diagram of the structure from another angle.
[0027] In the figure: upper separation screen 01, lower separation screen 02, pressing and cutting mechanism 03, flattening shaft 31, flattening and crushing plate 32, impurity cleaning component 04, shell 41, first turning part 42, turning shaft 421, turning rod 422, second turning part 43, cleaning part 44, cleaning shaft 441, cleaning sheet 442, convex strip 443, feeding conveyor 05, pressing roller 51. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "lower" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.
[0030] Please see Figures 1 to 7The utility model provides a dry chili sorting device, including an upper separation screen 01, a lower separation screen 02, a pressing and cutting mechanism 03, and an impurity cleaning component 04; the upper separation screen 01 is arranged directly above the lower separation screen 02, and the inlet end of the upper separation screen 01 is lower than the outlet end, so that the upper separation screen 01 is arranged at an angle. The upper separation screen 01 allows chili and small pieces of debris to pass through; the lower separation screen 02 does not allow chili to pass through, and only allows tiny impurities to pass through. The pressing and cutting mechanism 03 is arranged near the inlet end of the upper separation screen 01; the pressing and cutting mechanism 03 is used to press and cut the chili and the mixed branches and debris on the upper separation screen 01, which can not only have a flattening effect, but also can cut large chili stems and plastic films into small pieces. The impurity cleaning component 04 includes a shell 41, a first turning part 42, a second turning part 43, and a cleaning part 44; the shell 41 is arranged on the upper separation screen 01 and is located behind the pressing and cutting mechanism 03, the first turning part 42, the second turning part 43, and the cleaning part 44 are rotatably arranged in the shell 41, the first turning part 42 and the second turning part 43 do not contact the surface of the upper separation screen 01, the cleaning part 44 is arranged above the first turning part 42 and the second turning part 43, and the cleaning part 44, the first turning part 42, and the second turning part 43 are arranged in a herringbone shape. When the cleaning part 44 rotates circumferentially, it can shear and grind impurities attached to the first turning part 42 and the second turning part 43. When in use, the chili peppers and the branches and stems mixed with the chili peppers on the upper separation screen 01 are first pressed and cut by the pressing and cutting mechanism 03, which can not only achieve a flattening effect, but also cut the large chili pepper stems and plastic films into small pieces; then, through the circumferential rotation of the cleaning part 44, the first turning part 42, and the second turning part 43, the first turning part 42 and the second turning part 43 are used to stir the materials, which can not only achieve turning, but also capture the long chili pepper stems and plastic films mixed in the chili peppers by using the first turning part 42 and the second turning part 43, and then, through the relative rotation of the cleaning part 44 and the first turning part 42 and the second turning part 43, the impurities attached to the first turning part 42 and the second turning part 43 can be sheared and ground, and then the screening and separation effect of the upper separation screen 01 and the lower separation screen 02 can be used to achieve chili sorting. In use, not only can the plastic film be sorted out from the chili peppers, but also can prevent jamming, effectively ensuring the normal operation of the sorting and improving the sorting efficiency.
[0031] In one embodiment, the first turning part 42 and the second turning part 43 have the same structure, and the first turning part 42 includes a turning shaft 421 and a turning rod 422; the turning shaft 421 is rotatably arranged on the housing 41 along the short side direction of the upper separation screen 01, and the turning rods 422 are evenly distributed along the axis direction of the turning shaft 421 at equal intervals, and the turning rods 422 are evenly distributed along the circumferential direction of the turning shaft 421. The first turning part 42 and the second turning part 43 have the same rotation direction.
[0032] Specifically, one end of the turning rod 422 away from the turning shaft 421 is bent, so that the turning rod 422 has an "L" shape as a whole; so that the turning rod 422 can not only stir the material and turn the lower layer of material upward, but also can be used to capture the long pepper stalks and the plastic film mixed in the pepper.
[0033] In one embodiment, the cleaning part 44 includes a cleaning shaft 441 and a cleaning sheet 442; the cleaning shaft 441 is rotatably arranged on the shell 41 along the short side direction of the upper separation screen 01, and the cleaning sheets 442 are evenly distributed along the axial direction of the cleaning shaft 441 at equal intervals, and the cleaning sheets 442 are evenly distributed along the circumferential direction of the cleaning shaft 441, and the cleaning sheets 442 and the turning rod 422 are staggered. When the cleaning part 44 rotates circumferentially, the first turning part 42 and the second turning part 43 also rotate circumferentially, but the rotation direction of the cleaning part 44 is opposite to the rotation direction of the first turning part 42 and the second turning part 43, so that the cleaning part 44 and the first turning part 42 and the second turning part 43 form a counter-cross rotation. When a plastic film is wrapped around the turning rod 422, or a chili stalk is stuck, the plastic film or the chili stalk can be sheared and ground by the counter-cross rotation formed by the cleaning sheet 442 and the turning rod 422, which can not only play the role of cleaning the turning rod 422, but also capture and cut large impurities, so as to facilitate the screening and separation of the impurities.
[0034] Specifically, the end of the cleaning sheet 442 away from the cleaning shaft 441 is bent in an arc shape, and the bending direction of the end of the cleaning sheet 442 is opposite to the bending direction of the turning rod 422. Therefore, during the circumferential rotation of the cleaning sheet 442, a large circumferential rotation force can be formed at the end of the cleaning sheet 442. When the end of the cleaning sheet 442 contacts the plastic film wrapped around the turning rod 422 or the stuck pepper stem, it can have a large impact force, thereby forming a large shear force between the turning rod 422 and the cleaning sheet 442, so as to chop the plastic film or the pepper stem to the maximum extent.
[0035] Specifically, a plurality of convex strips 443 are provided at equal intervals on both sides of the bent portion of the cleaning sheet 442. When the plastic film is wound around the turning rod 422, the rotational force generated by the circumferential rotation of the cleaning sheet 442 will cause the convex strips 443 to have a large tangential force. When the convex strips 443 come into contact with the plastic film, the convex strips 443 and the plastic film on the turning rod 422 will have a large friction force, thereby grinding the plastic film; that is, when the cleaning sheet 442 rotates, it can form a shear force on the plastic film and can use the convex strips 443 to form tangential friction, which can greatly improve the crushing and cleaning effect of the plastic film.
[0036] In one embodiment, the pressing and cutting mechanism 03 includes a flattening shaft 31 and a flattening and crushing plate 32; the flattening shaft 31 is rotatably arranged along the short side direction of the upper separation screen 01, and the flattening and crushing plate 32 is an equilateral triangle structure. The flattening and crushing plates 32 are arranged at equal intervals along the axial direction of the flattening shaft 31, and the flattening and crushing plates 32 are evenly distributed along the circumferential direction of the flattening shaft 31.
[0037] In one embodiment, in order to facilitate the transportation of materials to the upper separation screen 01, a feeding conveyor 05 is also provided. The inlet end of the feeding conveyor 05 is lower than the outlet end of the feeding conveyor 05, and the outlet end of the feeding conveyor 05 is located directly above the inlet end of the upper separation screen 01.
[0038] Specifically, a pressure roller 51 is rotatably provided on the feeding conveyor 05 .
[0039] The above disclosure is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of the present invention. A person skilled in the art can understand that all or part of the processes of the above embodiments and equivalent changes made according to the claims of the present invention still fall within the scope of the present invention.
Claims
1. A dry chili sorting device, characterized in that: It includes an upper separation screen, a lower separation screen, a pressing and cutting mechanism, and impurity cleaning components; The upper separation screen is arranged directly above the lower separation screen, and the inlet end of the upper separation screen is lower than the outlet end, so that the upper separation screen is arranged in an inclined manner; The pressing and cutting mechanism is arranged on the upper separation screen near the inlet end; The impurity cleaning component includes a shell, a first turning part, a second turning part, and a cleaning part; the shell is arranged on the upper separation screen and is located behind the pressing and cutting mechanism, the first turning part, the second turning part, and the cleaning part are rotatably arranged in the shell, the first turning part and the second turning part do not contact the surface of the upper separation screen, the cleaning part is arranged above the first turning part and the second turning part, and the cleaning part, the first turning part, and the second turning part are arranged in a herringbone shape. When the cleaning part rotates circumferentially, it can shear and grind impurities attached to the first turning part and the second turning part.
2. The dry chili sorting device according to claim 1, characterized in that: The first turning part and the second turning part have the same structure. The first turning part includes a turning shaft and a turning rod. The turning shaft is rotatably arranged on the shell along the short side direction of the upper separation screen. The turning rods are evenly distributed at equal intervals along the axial direction of the turning shaft, and the turning rods are evenly distributed along the circumferential direction of the turning shaft.
3. The dry chili sorting device according to claim 2, characterized in that: One end of the tipping rod away from the tipping shaft is bent, so that the tipping rod is in an "L" shape as a whole.
4. The dry chili sorting device according to claim 2 or 3, characterized in that: The cleaning part includes a cleaning shaft and cleaning sheets; the cleaning shaft is rotatably arranged on the shell along the short side direction of the upper separation screen, the cleaning sheets are evenly distributed along the axial direction of the cleaning shaft at equal intervals, and the cleaning sheets are evenly distributed along the circumferential direction of the cleaning shaft, and the cleaning sheets and the turning rods are staggered.
5. The dry chili sorting device according to claim 4, characterized in that: The end of the cleaning sheet away from the cleaning shaft is bent into an arc shape, and the bending direction of the end of the cleaning sheet is opposite to the bending direction of the tipping rod.
6. The dry chili sorting device according to claim 5, characterized in that: The surfaces on both sides of the bent portion of the cleaning sheet are provided with a plurality of convex strips at equal intervals.
7. The dry chili sorting device according to claim 1, characterized in that: The pressing and cutting mechanism includes a flattening shaft and a flattening and crushing plate; the flattening shaft is rotatably arranged along the short side direction of the upper separation screen, the flattening and crushing plate is an equilateral triangle structure, the flattening and crushing plates are arranged at equal intervals along the axial direction of the flattening shaft, and the flattening and crushing plates are evenly distributed along the circumferential direction of the flattening shaft.
8. The dry chili sorting device according to claim 1, characterized in that: It also includes a feeding conveyor, wherein the inlet end of the feeding conveyor is lower than the outlet end of the feeding conveyor, and the outlet end of the feeding conveyor is located directly above the inlet end of the upper separation screen.
9. The dry chili sorting device according to claim 8, characterized in that: A pressure roller is rotatably arranged on the feeding conveyor.
Citation Information
Patent Citations
Chili cleaning and separating device
CN211463918U