Aluminum bar straightening machining equipment
By designing buffer components and cooling systems in aluminum rod straightening processing equipment, the deformation problem caused by inertial swing during the straightening process of aluminum rod is solved, the scrap rate and production cost are reduced, and the straightening accuracy is improved.
Patent Information
- Application Number
- CN202421803694.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During the straightening process of aluminum rods, the part of the aluminum rod is getting longer and longer, and is not buffered, which leads to a large swing under the action of inertia, which may cause excessive local stress in the straightening process of aluminum rods, resulting in deformation, and increase waste rate and cost.
Design an aluminum rod straightening processing equipment, including a straightener, a water collector, a water outlet pipe and a buffer assembly. The buffer assembly consists of an upper buffer seat, a lower buffer seat, a spring and an adjustment plate. The aluminum rod is buffered by the spring force to reduce shaking, and the buffer position is adjusted according to the diameter of the aluminum rod through the adjustment plate.
Through the use of buffer components, the shaking of aluminum rods is reduced, the deformation rate is reduced, the scrap rate and production cost are reduced. At the same time, the cooling system of the water collection tank and outlet pipes is effectively reduced and the straightening accuracy is improved.
Smart Images
Figure CN222817674U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum bar straightening processing, and more specifically, particularly relates to aluminum bar straightening processing equipment. Background Art
[0002] Aluminum bar straightening equipment is usually used to straighten aluminum bars or aluminum alloy bars to improve their shape accuracy and surface quality. Through the arrangement and operation of multiple sets of rollers, the aluminum bars are mechanically straightened to restore their straight shape and improve their surface quality. A certain amount of friction heat will be generated during the straightening process, so some equipment may be equipped with a water cooling system to keep the equipment and aluminum bars within a suitable operating temperature range to prevent overheating.
[0003] Based on the above, the inventors have found the following problems: during the current straightening process of aluminum bars, the protruding portion of the aluminum bar becomes longer and longer, and the top of the aluminum bar is not buffered during the movement. It will swing greatly under the action of inertia, which may cause the following aluminum bar to have excessive local stress during the straightening process, thereby causing deformation, which will increase the scrap rate and cost in production.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an aluminum rod straightening processing equipment is provided to achieve a more practical purpose. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an aluminum bar straightening processing equipment to solve the problem that in the current aluminum bar straightening process, the part of the aluminum bar becomes longer and longer, and the top of the aluminum bar is not buffered during the movement. It will swing greatly under the action of inertia, which may cause the following aluminum bar to have excessive local stress during the straightening process, thereby causing deformation and increasing the scrap rate and cost in production.
[0006] The purpose and effect of the aluminum bar straightening processing equipment of the utility model are achieved by the following specific technical means:
[0007] Aluminum rod straightening processing equipment comprises a straightener, wherein a water collecting trough is provided on one top side of the straightener, a workbench is installed at the bottom of the water collecting trough, a water outlet pipe is installed at the bottom end of one side of the water collecting trough, and a buffer component is installed on one top side of the straightener.
[0008] Furthermore, the buffer assembly includes a mounting seat, one side of the mounting seat is provided with a through groove, the interior of the mounting seat is provided with a mounting groove, both sides of the mounting groove are provided with a pair of limit grooves, a lower buffer seat and an upper buffer seat are installed inside the mounting groove, a plurality of spring one are installed at the bottom of the lower buffer seat, the bottom of the plurality of spring one are connected to the bottom of the mounting groove, a plurality of spring two are installed at the top of the upper buffer seat, the top of the plurality of spring two are provided with an adjustment plate, and the lower buffer seat, the upper buffer seat and the two ends of the adjustment plate are slidably connected to the limit grooves.
[0009] Furthermore, a bolt is installed on the top of the mounting seat, one end of the bolt extends into the interior of the mounting groove and is connected to the top of the adjustment plate, and one end of the bolt is threadedly connected to the top of the mounting seat.
[0010] Furthermore, a first groove is provided at the top of the lower buffer seat, and a second groove is provided at the bottom of the upper buffer seat.
[0011] Furthermore, a bottom plate is installed at the bottom of the straightening machine, a collecting box is installed on one side of the top of the bottom plate, and one end of the water outlet pipe is connected to the inside of the collecting box through a water pipe.
[0012] Furthermore, a working box is installed on one side of the top of the straightening machine, a working frame is installed on one side of the top of the working box, and a plurality of upper rollers are installed on the bottom of the working frame.
[0013] Furthermore, a plurality of lower rollers are installed on the top of the workbench.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] Through the coordinated use of the upper buffer seat, the lower buffer seat, the spring one and the spring two, when the aluminum rod passes through the upper buffer seat and the lower buffer seat, the groove one and the groove two can limit the aluminum rod, and the force generated by the shaking of the aluminum rod squeezes the upper buffer seat and the lower buffer seat, and the upper buffer seat squeezes the spring two, and the upper buffer seat is buffered by the elastic force of the spring two. The lower buffer seat is the same as above, which reduces the shaking of the aluminum rod, reduces deformation, and reduces the scrap rate and cost of the aluminum rod.
[0016] By using the bolts and the adjusting plate, the adjusting plate can be adjusted according to the diameter of the aluminum rod by screwing the bolts, so that the position of the upper buffer seat can be adjusted, thereby improving practicality.
[0017] Through the coordinated use of the water collection tank, the water outlet pipe and the collection box, the heat generated during the straightening process of the aluminum rod is cooled by the coolant, and the coolant flows along the workbench into the water collection tank. The coolant in the water collection tank enters the interior of the collection box through the water outlet pipe, which is convenient for the staff to clean. At the same time, the coolant can be collected and reused to save resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a schematic diagram of the main body of an aluminum rod straightening processing equipment.
[0019] Figure 2 The utility model is a partial cross-sectional schematic diagram of a mounting seat of an aluminum rod straightening processing equipment.
[0020] Figure 3 The utility model is a partial cross-sectional schematic diagram of a water collecting tank of an aluminum rod straightening processing equipment.
[0021] Figure 4 The utility model is a schematic diagram of a mounting seat of an aluminum rod straightening processing equipment.
[0022] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0023] 1. Straightening machine; 2. Working box; 3. Working frame; 4. Working table; 5. Lower roller; 6. Upper roller; 7. Bottom plate; 8. Collecting box; 9. Water collecting trough; 10. Mounting seat; 11. Through groove; 12. Mounting groove; 13. Limiting groove; 14. Lower buffer seat; 15. Spring 1; 16. Upper buffer seat; 17. Adjusting plate; 18. Spring 2; 19. Bolt; 20. Water outlet pipe; 21. Groove 1; 22. Groove 2. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Example:
[0028] As attached Figure 1 To Attachment Figure 4 As shown:
[0029] The utility model provides an aluminum bar straightening processing equipment, including a straightener 1, a water collecting trough 9 is provided on one side of the top of the straightener 1, a workbench 4 is installed at the bottom of the water collecting trough 9, a water outlet pipe 20 is installed at the bottom end of one side of the water collecting trough 9, and a buffer component is installed on one side of the top of the straightener 1. Through the coordinated use of the water collecting trough 9 and the water outlet pipe 20, the heat generated during the straightening process of the aluminum bar is cooled by the coolant, and the coolant flows into the water collecting trough 9 along the workbench 4, and the coolant is collected to facilitate cleaning by the staff. Through the use of the buffer component, the part of the aluminum bar coming out can be buffered, the shaking of the aluminum bar is reduced, and the scrap rate and cost of the aluminum bar are reduced.
[0030] The buffer assembly includes a mounting seat 10, a through slot 11 is provided on one side of the mounting seat 10, a mounting slot 12 is provided inside the mounting seat 10, a pair of limit slots 13 are provided on both sides of the mounting slot 12, a lower buffer seat 14 and an upper buffer seat 16 are installed inside the mounting slot 12, a plurality of springs 15 are installed at the bottom of the lower buffer seat 14, the bottom of the plurality of springs 15 are connected to the bottom of the mounting slot 12, a plurality of springs 2 18 are installed at the top of the upper buffer seat 16, and a plurality of adjusting springs 18 are installed at the top of the plurality of springs 2 18. Plate 17, the lower buffer seat 14 and the upper buffer seat 16 and the two ends of the adjustment plate 17 are slidably connected with the limit groove 13, through the cooperation between the upper buffer seat 16, the lower buffer seat 14, the spring one 15 and the spring two 18, when the aluminum rod passes through the upper buffer seat 16 and the lower buffer seat 14, the force generated by the shaking of the aluminum rod squeezes the upper buffer seat 16 and the lower buffer seat 14, and the upper buffer seat 16 squeezes the spring two 18, and the upper buffer seat 16 is buffered by the elastic force of the spring two 18. The lower buffer seat 14 is the same as above, which reduces the shaking of the aluminum rod and reduces deformation.
[0031] Among them, a bolt 19 is installed on the top of the mounting seat 10, one end of the bolt 19 extends to the inside of the mounting groove 12 and is connected to the top of the adjustment plate 17, and one end of the bolt 19 is threadedly connected to the top of the mounting seat 10. Through the use of the bolt 19 and the adjustment plate 17, the adjustment plate 17 can be adjusted by screwing the bolt 19 according to the diameter of the aluminum rod, thereby adjusting the position of the upper buffer seat 16, thereby improving practicality.
[0032] The top of the lower buffer seat 14 is provided with a groove 1 21 , and the bottom of the upper buffer seat 16 is provided with a groove 22 . The aluminum rod can be limited by using the groove 1 21 and the groove 2 22 .
[0033] Among them, a base plate 7 is installed at the bottom of the straightening machine 1, and a collecting box 8 is installed on the top side of the base plate 7. One end of the water outlet pipe 20 is connected to the inside of the collecting box 8 through a water pipe. Through the use of the collecting box 8, the coolant can be collected and reused to save resources.
[0034] A working box 2 is installed on one side of the top of the straightening machine 1 , a working frame 3 is installed on one side of the top of the working box 2 , and a plurality of upper rollers 6 are installed on the bottom of the working frame 3 .
[0035] Wherein, a plurality of lower rollers 5 are installed on the top of the workbench 4 .
[0036] The specific usage and function of this embodiment are as follows:
[0037] First, check the integrity of the device. It can be used only after confirmation. When in use, first pass the aluminum rod through the upper roller 6 and the lower roller 5, start the working box 2, and then the upper roller 6 and the lower roller 5 rotate to straighten the aluminum rod. The heat generated during the straightening of the aluminum rod is cooled by the coolant, and the coolant flows into the water collection tank 9 along the workbench 4. The coolant in the water collection tank 9 enters the interior of the collection box 8 through the outlet pipe 20. According to the diameter of the aluminum rod, the adjusting plate 17 is adjusted by screwing the bolt 19, so as to adjust the upper The position of the buffer seat 16 is adjusted. When the straightened aluminum rod passes through the upper buffer seat 16 and the lower buffer seat 14, the groove 11 and the groove 22 can limit the aluminum rod. The force generated by the shaking of the aluminum rod squeezes the upper buffer seat 16 and the lower buffer seat 14, and the upper buffer seat 16 squeezes the spring 2 18. The upper buffer seat 16 is buffered by the elastic force of the spring 2 18. The lower buffer seat 14 is the same as above, which reduces the shaking of the aluminum rod and reduces deformation. The overall design of this device is novel and the structure is simple, so it is worthy of wide promotion and use.
[0038] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. An aluminum bar straightening processing device, comprising a straightening machine (1), characterized in that: A water collecting trough (9) is provided on one side of the top of the straightening machine (1), a workbench (4) is installed at the bottom of the water collecting trough (9), a water outlet pipe (20) is installed at the bottom end of one side of the water collecting trough (9), and a buffer assembly is installed on one side of the top of the straightening machine (1).
2. The aluminum bar straightening equipment according to claim 1, characterized in that: The buffer assembly comprises a mounting seat (10), one side of the mounting seat (10) is provided with a through groove (11), a mounting groove (12) is provided inside the mounting seat (10), a pair of limiting grooves (13) are provided on both sides of the mounting groove (12), a lower buffer seat (14) and an upper buffer seat (16) are installed inside the mounting groove (12), a plurality of springs (15) are installed at the bottom of the lower buffer seat (14), the bottoms of the plurality of springs (15) are connected to the bottom of the mounting groove (12), a plurality of springs (18) are installed at the top of the upper buffer seat (16), an adjusting plate (17) is installed at the top of the plurality of springs (18), and the two ends of the lower buffer seat (14), the upper buffer seat (16) and the adjusting plate (17) are slidably connected to the limiting grooves (13).
3. The aluminum bar straightening equipment according to claim 2, characterized in that: A bolt (19) is installed on the top of the mounting seat (10), one end of the bolt (19) extends into the interior of the mounting groove (12) and is connected to the top of the adjustment plate (17), and one end of the bolt (19) is threadedly connected to the top of the mounting seat (10).
4. The aluminum bar straightening equipment according to claim 3, characterized in that: The top of the lower buffer seat (14) is provided with a groove 1 (21), and the bottom of the upper buffer seat (16) is provided with a groove 2 (22).
5. The aluminum bar straightening equipment according to claim 4, characterized in that: A bottom plate (7) is installed at the bottom of the straightening machine (1), a collecting box (8) is installed on one side of the top of the bottom plate (7), and one end of the water outlet pipe (20) is connected to the inside of the collecting box (8) through a water pipe.
6. The aluminum bar straightening equipment according to claim 5, characterized in that: A working box (2) is installed on one side of the top of the straightening machine (1), a working frame (3) is installed on one side of the top of the working box (2), and a plurality of upper rollers (6) are installed on the bottom of the working frame (3).
7. The aluminum bar straightening equipment according to claim 6, characterized in that: A plurality of lower rollers (5) are installed on the top of the workbench (4).