Shaping machine for aluminum profile production

Abstract

The utility model provides a shaping machine for aluminum profile production, which comprises a rack main body, a plurality of groups of shaping mechanisms and heating assemblies are arranged on the rack main body, the shaping mechanisms are used for shaping aluminum profiles, and the heating assemblies are arranged at the front ends of the shaping mechanisms and are used for heating the aluminum profiles; compared with the prior art, when the aluminum profile needs to be corrected, the aluminum profile penetrates through the space between the upper air chamber and the lower air chamber, the compression air pump continuously conveys high-pressure airflow to the upper air chamber and the lower air chamber, the high-pressure airflow is heated by the heating element and converted into hot air, the hot air is guided by the guide row and blown to the aluminum profile, the temperature of the aluminum profile rises rapidly, and internal stress of the profile is reduced; the aluminum profile can be heated more uniformly through hot air heating, and the situation that the machining efficiency is affected due to uneven heating of the profile is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to a shaping machine for aluminum profile production. Background Art

[0002] An aluminum profile shaping machine is an important industrial equipment for shaping and correcting aluminum profiles. The existing shaping machine includes multiple sets of correction wheel groups. The aluminum profile is bent and extruded by adjusting the spacing between the correction wheels in the multiple sets of correction wheel groups to correct the aluminum profile.

[0003] Due to the metallic properties of aluminum, aluminum profiles will generate internal stress during the manufacturing process. Direct shaping without heat treatment will cause the internal stress of the profile to accumulate, making the profile prone to deformation during actual use.

[0004] The invention patent with publication number CN117020026A discloses an aluminum profile shaping machine, including a base, a bracket, a shaping mechanism, a heating mechanism, a stabilizing mechanism and a transmission mechanism; the base is a rectangular block, the bracket is installed on the top of the base, the bracket is arranged as 4 trapezoidal plates, and the lower surface of the bracket of the trapezoidal plate is fixedly connected to the base; the shaping mechanism is rotatably installed on the side of the bracket, and the shaping mechanism passes through two of the brackets; a heating mechanism is installed inside the shaping mechanism; a stabilizing mechanism is installed on the outer wall of the shaping mechanism, and the stabilizing mechanism is installed on the side wall where the shaping mechanism contacts the aluminum profile.

[0005] Although the above-mentioned aluminum profile shaping machine can heat synchronously during correction, in actual application, due to the limited contact area and contact time between the aluminum profile and the shaping mechanism, the aluminum profile is heated unevenly, resulting in limited shaping effect on the aluminum profile. Therefore, there is a need for an aluminum profile shaping equipment that can evenly heat the aluminum profile during correction processing. Utility Model Content

[0006] The utility model aims to provide a shaping machine for aluminum profile production, aiming to solve the problem of uneven heating of aluminum profiles during correction in existing shaping devices.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a shaping machine for aluminum profile production, including a frame body, on which a plurality of shaping mechanisms and heating components are arranged, the heating components are arranged at the front end of the shaping mechanism, the shaping mechanism is used to shape the aluminum profile, and the heating components are used to heat the aluminum profile;

[0008] The heating assembly includes an adjusting screw, a transverse plate, a lifting drive, a compressed air pump and an air chamber. The transverse plate can slide on the frame body under the drive of the adjusting screw. A lifting drive is arranged on the transverse plate. The lifting drive is used to drive the air chamber to rise or fall. The air chamber is connected to the compressed air pump through a connecting pipe, and a heating element is arranged in the air chamber.

[0009] Furthermore, the air chamber includes an upper air chamber and a lower air chamber that are relatively arranged, and also includes an adjustment row. The lower air chamber is installed on the lifting drive component, and the adjustment row is installed on the lower air chamber. The upper air chamber can slide on the adjustment row, and heating elements and guide rows are provided in the upper air chamber and the lower air chamber.

[0010] Furthermore, the shaping mechanism includes a transverse correction component and a longitudinal correction component. The transverse correction component is used to perform transverse correction on the aluminum profile, and the longitudinal correction component is used to perform longitudinal correction on the aluminum profile.

[0011] Furthermore, the lateral correction component includes a roller drive, an active roller, a driven roller and an adjustment drive. The roller drive and the adjustment drive are both installed on the frame body. The roller drive is used to drive the active roller to rotate, and the adjustment drive is used to drive the driven roller to move closer to or away from the active roller. Multiple sets of detachable correction wheels and locking sleeves are arranged on the active roller and the driven roller.

[0012] Furthermore, the longitudinal correction component includes a guide rail, a slide seat, a limit column and an adjusting screw. The slide seat can slide on the guide rail. The adjusting screw is used to drive the slide seat to slide. A detachable limit column is arranged on the slide seat.

[0013] Furthermore, a group of limit assemblies are respectively arranged at both ends of the frame body, and the limit assemblies include a limit roller, a limit seat, a support roller and a lifting seat. The limit seat can slide on the frame body, and a locking screw for locking the limit seat on the frame body is arranged on the limit seat, and the limit roller is installed on the limit seat; the support roller is installed on the frame body through the lifting seat, and an adjusting screw is arranged on the lifting seat, and the adjusting screw is used to drive the support roller to rise or fall on the lifting seat.

[0014] Furthermore, support feet are provided at the bottom of the frame body.

[0015] Compared with the prior art, the utility model provides a shaping machine for aluminum profile production. When correction is needed, the aluminum profile passes through the upper air chamber and the lower air chamber, and the compressed air pump continuously delivers high-pressure airflow to the upper air chamber and the lower air chamber. The high-pressure airflow is heated by the heating element and converted into hot air, which is blown to the aluminum profile through the guidance of the guide row, so that the temperature of the aluminum profile rises rapidly to reduce the internal stress of the profile; the hot air heating can make the aluminum profile heated more evenly, avoiding the uneven heating of the profile affecting the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional view of the utility model;

[0017] Figure 2 It is a front view of the utility model;

[0018] Figure 3 It is a three-dimensional view of the main frame of the utility model;

[0019] Figure 4 It is a three-dimensional view of the heating component in the utility model;

[0020] Figure 5 It is a three-dimensional view of the stroke chamber of the utility model;

[0021] Figure 6 It is an exploded view of the lower air chamber of the utility model;

[0022] Figure 7 It is a stereoscopic view of the lateral orthosis component in the utility model;

[0023] Figure 8 It is a three-dimensional view of the longitudinal orthopedic component of the utility model;

[0024] Fig. 9 is a cross-sectional view of the longitudinal orthopedic assembly of the utility model;

[0025] Fig.10 It is a three-dimensional view of the limiting component in the utility model.

[0026] Description of reference numerals:

[0027] Among them; 1. frame body; 2. heating component; 20. compressed air pump; 21. connecting pipe; 22. transverse plate; 23. lifting drive; 24. lower air chamber; 25. upper air chamber; 26. adjustment row; 27. heating element; 28. guide row; 3. transverse correction component; 30. roller drive; 31. active roller; 32. driven roller; 33. adjustment drive; 34. correction wheel; 35. locking sleeve; 4. longitudinal correction component; 40. guide rail; 41. slide seat; 42. limit column; 5. limit component; 50. limit roller; 51. limit seat; 52. lifting seat; 53. support roller; 6. adjusting screw. DETAILED DESCRIPTION

[0028] The present invention is described in detail below in conjunction with specific embodiments.

[0029] In the present utility model, unless otherwise clearly specified and limited, when terms such as "set on", "connected", and "connected" appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or connected through one or more intermediate media. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. The directional words that appear in the present utility model are to better illustrate the characteristics of the features and the relationship between the features. It should be understood that when the placement direction of the present utility model changes, the characteristics of the features and the direction of the relationship between the features also change accordingly. Therefore, the directional words do not constitute an absolute limitation on the characteristics of the features and the relationship between the features in space, but only play a relative limitation role.

[0030] like Figures 1 to 10 As shown, the utility model provides a shaping machine for aluminum profile production, comprising a frame body 1, on which a plurality of shaping mechanisms and a heating assembly 2 are arranged, the plurality of shaping mechanisms are used to shape the aluminum profile, and the heating assembly 2 is arranged at the front end of the plurality of shaping mechanisms, and is used to heat the aluminum profile;

[0031] The heating assembly 2 includes an adjusting screw 6, a transverse plate 22, a lifting drive 23, a compressed air pump 20 and an air chamber. The transverse plate 22 can slide on the frame body 1 under the drive of the adjusting screw 6. A lifting drive 23 is arranged on the transverse plate 22. The lifting drive 23 is used to drive the air chamber to rise or fall. The air chamber is connected to the compressed air pump 20 through a connecting pipe 21, and a heating element 27 is arranged in the air chamber.

[0032] In this embodiment, the air chamber includes an upper air chamber 25 and a lower air chamber 24 that are relatively arranged, and also includes an adjustment row 26. The lower air chamber 24 is installed on the lifting drive member 23, and the adjustment row 26 is installed on the lower air chamber 24. The upper air chamber 25 can slide on the adjustment row 26. Heating elements 27 and guide rows 28 are provided in the upper air chamber 25 and the lower air chamber 24.

[0033] Through the above design scheme, when the aluminum profile needs to be shaped, the compressed air pump 20 continuously delivers compressed air to the upper air chamber 25 and the lower air chamber 24. The high-pressure airflow is heated by the heating element 27 in the upper air chamber 25 and the lower air chamber 24 and then output again. After being guided by the guide row 28, it is blown to the aluminum profile passing through the upper air chamber 25 and the lower air chamber 24. After being evenly heated by the hot air, the temperature of the aluminum profile will increase rapidly, so that the aluminum profile is heated to improve its plasticity.

[0034] In this embodiment, the shaping mechanism includes a transverse correction component 3 and a longitudinal correction component 4. The transverse correction component 3 is used to perform transverse correction on the aluminum profile, and the longitudinal correction component 4 is used to perform longitudinal correction on the aluminum profile.

[0035] In this embodiment, the lateral correction component 3 includes a roller drive 30, an active roller 31, a driven roller 32 and an adjustment drive 33. The roller drive 30 and the adjustment drive 33 are both installed on the frame body 1. The roller drive 30 is used to drive the active roller 31 to rotate, and the adjustment drive 33 is used to drive the driven roller 32 to move closer to or away from the active roller 31. A plurality of sets of detachable correction wheels 34 and locking sleeves 35 are arranged on the active roller 31 and the driven roller 32.

[0036] In this embodiment, the longitudinal correction component 4 includes a guide rail 40, a slide 41, a limit column 42 and an adjusting screw 6. The slide 41 can slide on the guide rail 40. The adjusting screw 6 is used to drive the slide 41 to slide. A detachable limit column 42 is provided on the slide 41.

[0037] Through the above design scheme, the user can install different correction wheels 34 on the active roller 31 and the driven roller 32 according to the needs to adapt to different aluminum profiles, and adjust the distance between the driven roller 32 and the active roller 31 by adjusting the driving member 33, so as to extrude the aluminum profile between the driven roller 32 and the active roller 31, and at the same time, the roller driving member 30 drives the active roller 31 to pull the aluminum profile. In this embodiment, two groups of slides 41 are arranged on the guide rail 40, one group of slides 41 is connected to the adjusting screw 6, and the other group of slides 41 passes through the adjusting screw 6, so that the adjusting screw 6 can only control one group of slides 41 to slide on the guide rail 40. When correction is required, the slide 41 not connected to the adjusting screw 6 is fixed on the guide rail 40, and then the other group of slides 41 is adjusted by the adjusting screw 6, so that the aluminum profile can be clamped and shaped by the limit columns 42 on the two groups of slides 41.

[0038] In this embodiment, a group of limit assemblies 5 are respectively arranged at both ends of the frame body 1, and the limit assemblies 5 include a limit roller 50, a limit seat 51, a support roller 53 and a lifting seat 52. The limit seat 51 can slide on the frame body 1, and a locking screw for locking the limit seat 51 on the frame body 1 is arranged on the limit seat 51, and the limit roller 50 is installed on the limit seat 51; the support roller 53 is installed on the frame body 1 through the lifting seat 52, and an adjusting screw 6 is arranged on the lifting seat 52, and the adjusting screw 6 is used to drive the support roller 53 to rise or fall on the lifting seat 52.

[0039] In this embodiment, two left and right limit seats 51 are respectively provided at one end of the frame body 1, and a limit roller 50 and a locking screw are provided on each limit seat 51. The user can adjust the spacing between the limit rollers 50 on both sides according to the width of the aluminum profile; and then adjust the height of the support roller 53 by adjusting the screw 6 to ensure that the aluminum profile can stably enter the shaping mechanism.

[0040] In this embodiment, support feet are provided at the bottom of the frame body 1, and the support feet can improve the stability of the frame body 1 and reduce vibration generated during processing.

[0041] Compared with the prior art, the utility model provides a shaping machine for aluminum profile production. When correction is needed, the aluminum profile passes through the upper air chamber 25 and the lower air chamber 24, and the compressed air pump 20 continuously delivers high-pressure airflow to the upper air chamber 25 and the lower air chamber 24. The high-pressure airflow is heated by the heating element 27 and converted into hot air, which is blown to the aluminum profile through the guidance of the guide row 28, so that the temperature of the aluminum profile rises rapidly to reduce the internal stress of the profile; the hot air heating can make the aluminum profile heated more evenly, avoiding uneven heating of the profile affecting the processing efficiency.

[0042] In the absence of conflict, the above-mentioned embodiments and features thereof may be combined with each other.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A shaping machine for aluminum profile production, comprising a frame body (1), characterized in that: A plurality of shaping mechanisms and heating components (2) are arranged on the frame body (1), the heating components (2) are arranged at the front ends of the plurality of shaping mechanisms, the plurality of shaping mechanisms are used to shape the aluminum profiles, and the heating components (2) are used to heat the aluminum profiles; The heating assembly (2) comprises an adjusting screw (6), a transverse plate (22), a lifting drive (23), a compressed air pump (20) and an air chamber. The transverse plate (22) can slide on the frame body (1) under the drive of the adjusting screw (6). A lifting drive (23) is arranged on the transverse plate (22). The lifting drive (23) is used to drive the air chamber to rise or fall. The air chamber is connected to the compressed air pump (20) through a connecting pipe (21). A heating element (27) is arranged in the air chamber.

2. The aluminum profile shaping machine according to claim 1, characterized in that: The air chamber comprises an upper air chamber (25) and a lower air chamber (24) which are arranged opposite to each other, and also comprises an adjusting row (26); the lower air chamber (24) is mounted on a lifting drive member (23); the adjusting row (26) is mounted on the lower air chamber (24); the upper air chamber (25) can slide on the adjusting row (26); and heating elements (27) and guide rows (28) are arranged in both the upper air chamber (25) and the lower air chamber (24).

3. The aluminum profile shaping machine according to claim 1, characterized in that: The shaping mechanism comprises a transverse correction component (3) and a longitudinal correction component (4); the transverse correction component (3) is used to perform transverse correction on the aluminum profile, and the longitudinal correction component (4) is used to perform longitudinal correction on the aluminum profile.

4. The aluminum profile shaping machine according to claim 3, characterized in that: The transverse correction component (3) comprises a roller drive (30), an active roller (31), a driven roller (32) and an adjusting drive (33). The roller drive (30) and the adjusting drive (33) are both mounted on the frame body (1). The roller drive (30) is used to drive the active roller (31) to rotate, and the adjusting drive (33) is used to drive the driven roller (32) to move closer to or away from the active roller (31). A plurality of sets of detachable correction wheels (34) and locking sleeves (35) are arranged on the active roller (31) and the driven roller (32).

5. The aluminum profile shaping machine according to claim 3, characterized in that: The longitudinal orthopedic component (4) comprises a guide rail (40), a slide seat (41), a limit column (42) and an adjusting screw (6); the slide seat (41) can slide on the guide rail (40); the adjusting screw (6) is used to drive the slide seat (41) to slide; and a detachable limit column (42) is arranged on the slide seat (41).

6. The aluminum profile shaping machine according to claim 1, characterized in that: A group of limiting components (5) are respectively arranged at both ends of the frame body (1), and the limiting components (5) include a limiting roller (50), a limiting seat (51), a supporting roller (53) and a lifting seat (52); the limiting seat (51) can slide on the frame body (1); a locking screw for locking the limiting seat (51) on the frame body (1) is arranged on the limiting seat (51); the limiting roller (50) is mounted on the limiting seat (51); the supporting roller (53) is mounted on the frame body (1) through the lifting seat (52); an adjusting screw (6) is arranged on the lifting seat (52); the adjusting screw (6) is used to drive the supporting roller (53) to rise or fall on the lifting seat (52).

7. The aluminum profile shaping machine according to claim 1, characterized in that: Support feet are arranged at the bottom of the frame body (1).

Images