Welding tool for fireproof smoke exhaust valve

By designing a welding tool including a workbench, support plate, support block, inclined plate, moving plate, clamp and alignment mechanism, the problem of the lack of fixed structure in the welding process of the existing welding tool is solved, resulting in unstable welding position due to the lack of fixed structure during the welding process, and the stability of the welding position and the precise alignment and strength of the welded joints are achieved.

CN222818250UActive Publication Date: 2025-05-02DEZHOU ZHENGNUO VENTILATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421764194.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-02
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing welding tools for fire-proof smoke exhaust valves lack fixed structure or fixture support during the welding process, resulting in unstable welding position, increasing the difficulty of welding operation, and being unable to accurately align the welding joints, affecting the welding quality and joint strength.

Method used

A welding tool including a workbench, support plate, support block, inclined plate, moving plate, clamp and alignment mechanism is designed. Through the sliding and telescopic connection of these components, a stable fixation and precise alignment of the valve parts are achieved.

Benefits of technology

The stability of the welding position is achieved, the impact of manual operation on welding quality is reduced, and the precise alignment and strength of the welded joints is ensured, and it is suitable for the production of valves of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding tools, and discloses a welding tool for a fireproof smoke exhaust valve, which comprises a working table, supporting plates are attached to the left side and the right side of the top of the working table, supporting blocks are fixedly connected to the adjacent sides of the two supporting plates, an inclined plate II is fixedly connected to the inward side of each supporting block, and an inclined plate II is fixedly connected to the inclined plate II. The outer wall of the second inclined plate is slidably connected with a first inclined plate, the inward side of the first inclined plate is fixedly connected with a moving plate, the outer wall of the moving plate is slidably connected with a second hollow square plate, the front side of the second hollow square plate is fixedly connected with a second L-shaped plate, and the outward side of the second L-shaped plate is fixedly connected with a first hollow square plate. In the utility model, the valve is usually placed on the antiskid plate, and then the L-shaped plate I is connected to the supporting plate, so that the process of automatically stabilizing the valve is introduced, the welding precision and stability are improved, the influence of manual operation on the welding quality is reduced, and the actual use requirement is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding tooling, in particular to a welding tooling for a fireproof smoke exhaust valve. Background Art

[0002] Fire smoke exhaust dampers are important equipment used in fire compartments inside buildings. Their design and manufacturing need to strictly comply with safety and fire protection regulations. Welding tooling plays a key role in the manufacture of fire smoke exhaust dampers. It is a tool that supports and assists the welding process, and directly affects welding quality, production efficiency and cost control. The tooling needs to have a certain degree of adjustability to adapt to the production needs of fire smoke exhaust dampers of different sizes and models, including adjusting the size, clamping force and angle of the welding fixture to adapt to different welding processes and workpiece sizes.

[0003] Usage scenarios of welding tooling for fire and smoke exhaust valves In the manufacturing process of fire and smoke exhaust valves, welding tooling is used to fix and position the various components of the valve to ensure the accuracy and quality of the welding joints. The tooling can help the welding operator to accurately align the valve housing, valve cover and connecting parts for welding.

[0004] Existing valves are composed of welding tooling balls, valve stems, valve seats, sealing rings, valve bodies and welding devices. However, the current valve parts do not have fixed structures or fixtures to support them during the welding process, which will lead to instability in the welding position. This will increase the difficulty of the welding operation and make it impossible to accurately align the welding joints, thereby affecting the welding quality and the strength of the joints. Utility Model Content

[0005] In order to remedy the above deficiencies, the utility model provides a welding tool for fireproof smoke exhaust valves, aiming to improve the problem in the prior art that the current valve parts have no fixed structure during the welding process, which leads to an unstable welding position, thereby increasing the difficulty of the welding operation and making it impossible to accurately align the welding joints.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a welding tool for a fireproof smoke exhaust valve, comprising a workbench, the left and right sides of the top of the workbench are fitted with support plates, the adjacent sides of the two support plates are fixedly connected with support blocks, the inner side of the support block is fixedly connected with an inclined plate 2, the outer wall of the inclined plate 2 is slidably connected with an inclined plate 1, the inner side of the inclined plate 1 is fixedly connected with a movable plate, the outer wall of the movable plate is slidably connected with a hollow square plate 2, and the front side of the hollow square plate 2 is fixedly connected with an L-shaped plate 2. The outward side of the L-shaped plate 2 is fixedly connected with a hollow square plate 1, the inner side of the hollow square plate 1 is slidably connected with a square plate, the top of the square plate is fixedly connected to the front side of the outer wall of the support block, the middle part of the front side of the support plate is fixedly connected with the L-shaped plate 1, the rear side of the L-shaped plate 1 is fixedly connected with a telescopic rod 2, the output end of the telescopic rod 2 is fixedly connected to the front side of the L-shaped plate 2, and the left and right sides of the top of the workbench are provided with alignment mechanisms, which are used to align the valve to facilitate the operator to weld the valve.

[0007] As a further description of the above technical solution:

[0008] The top end of the H-shaped slide groove is fixedly connected to the bottom end of the support plate, and the top outward side of the H-shaped slide groove is fixedly connected to the elongated plate, and the outer wall of the elongated plate is provided with a T-shaped groove, and the inner side of the T-shaped groove is slidably connected to the outer wall of the H-shaped plate.

[0009] As a further description of the above technical solution:

[0010] Adjacent sides of the two movable plates are fixedly connected with clamping plates, and middle parts of the inner sides of the clamping plates are fixedly connected with anti-slip pads.

[0011] As a further description of the above technical solution:

[0012] The bottom of the workbench is fixedly connected with supporting legs, and the left and right sides of the top of the supporting legs are fixedly connected with triangular plates.

[0013] As a further description of the above technical solution:

[0014] A handle is fixedly connected to the middle part of the front side of the workbench, fluorescent strips are fixedly connected to the left and right ends of the front side of the workbench, and an anti-slip plate is fixedly connected to the middle part of the rear side of the top surface of the workbench.

[0015] As a further description of the above technical solution:

[0016] The top of the rear leg is fixedly connected with a lighting lamp near the edge, and the two lighting lamps are symmetrically designed. The left side of the left leg is fixedly connected with a battery.

[0017] As a further description of the above technical solution:

[0018] The adjacent side of the L-shaped plate 1 is fixedly connected to the limiting block 2, and the front side of the square plate is fixedly connected to the limiting block 1.

[0019] As a further description of the above technical solution:

[0020] A controller is fixedly connected to the left side of the top surface of the workbench, and the controller is electrically connected to the lighting lamp, the first telescopic rod, the battery and the second telescopic rod respectively.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, the valve is usually placed on the anti-slip plate, and then an L-shaped plate 1 is connected to the support plate, and then the telescopic rod 2 connected to the L-shaped plate 1 is started, so that the L-shaped plate 2 is pulled to cooperate with the hollow square plate 2 and the hollow square plate 1 to slide along the square plate and the movable plate at the same time. The anti-slip plate valve can be stabilized by the relative movement of the clamping plate and the anti-slip pad. Therefore, the process of introducing automatic valve stabilization is realized, which can improve the stability of welding. At the same time, valves of different specifications can be limited and fixed. The usage scenarios are relatively wide, and the influence of manual operation on welding quality is reduced to meet actual usage needs.

[0023] 2. In the present invention, the top end of the H-shaped slide groove 2 is usually engaged with the support plate, and the telescopic rod 1 connected to the starting fixed plate is cooperated to push the inclined rod to slide along the long slide groove on the U-shaped plate, so that the H-shaped plate 1 slides in the T-shaped groove 1 opened on the long plate at the same time, and the H-shaped slide groove 2 moves along the inner side of the T-shaped groove 2, thereby ensuring the stability and correct alignment of the valve during the welding process, making the valve alignment more convenient during welding, and at the same time no large gap will be generated between the valve welding, avoiding welding deformation or quality problems. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A front perspective view of a workbench of a welding tool for a fireproof smoke exhaust valve proposed in the utility model;

[0025] Figure 2This is a disassembled diagram of the T-shaped block structure of a welding tool for a fire-proof smoke exhaust valve proposed in the utility model;

[0026] Figure 3 This is a structural diagram of a support plate of a welding tool for a fireproof smoke exhaust valve proposed by the utility model.

[0027] Legend:

[0028] 1. Workbench; 2. Alignment mechanism; 201. Telescopic rod 1; 202. Fixed plate; 203. U-shaped plate; 204. Long slide; 205. H-shaped plate 1; 206. T-shaped slot 1; 207. T-shaped block; 208. T-shaped slot 2; 209. H-shaped slot 2; 210. Long plate; 211. Diagonal rod; 3. Controller; 4. Anti-skid plate; 5. Support plate; 6. Handle; 7. Three Angle plate; 8. Leg; 9. Lighting lamp; 10. Fluorescent strip; 11. Battery; 12. Square plate; 13. Limit block 1; 14. L-shaped plate 1; 15. Limit block 2; 16. Telescopic rod 2; 17. Hollow square plate 1; 18. L-shaped plate 2; 19. Hollow square plate 2; 20. Anti-slip pad; 21. Clamp; 22. Moving plate; 23. Inclined plate 1; 24. Inclined plate 2; 25. Support block. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Please see attached Figure 1 - Attachment Figure 3The utility model provides an embodiment: a welding tool for a fireproof smoke exhaust valve, comprising a workbench 1, the left and right sides of the top of the workbench 1 are both fitted with support plates 5, the adjacent sides of the two support plates 5 are fixedly connected with support blocks 25, the inner side of the support block 25 is fixedly connected with an inclined plate 24, the outer wall of the inclined plate 24 is slidably connected with an inclined plate 1 23, the inner side of the inclined plate 1 23 is fixedly connected with a movable plate 22, the outer wall of the movable plate 22 is slidably connected with a hollow square plate 2 19, the front side of the hollow square plate 2 19 is fixedly connected with an L-shaped plate 2 18, and the outer side of the L-shaped plate 2 18 is fixedly connected with a hollow square plate 2 Plate 17, the inner side of the hollow square plate 17 is slidably connected with a square plate 12, the top of the square plate 12 is fixedly connected to the front side of the outer wall of the support block 25, the middle part of the front side of the support plate 5 is fixedly connected with an L-shaped plate 14, the rear side of the L-shaped plate 14 is fixedly connected with a telescopic rod 2 16, the output end of the telescopic rod 2 16 is fixedly connected to the front side of the L-shaped plate 2 18, the top left and right sides of the workbench 1 are provided with a positioning mechanism 2, the positioning mechanism 2 is used to align the valve, and it is convenient for the operator to weld the valve, the bottom of the workbench 1 is fixedly connected with a leg 8, and the top left and right sides of the leg 8 are fixedly connected with a triangular plate 7;

[0031] Specifically, the support plates 5 are used as the basic part of the whole structure, and they stand opposite to each other to support and fix other components. On their adjacent sides, support blocks 25 are firmly connected. These support blocks 25 not only enhance the stability of the support plates 5, but also serve as connection points for other components. The outer wall of the inclined plate 1 23 is slidably connected to the inclined plate 2 24, which means that the inclined plate 1 23 can move relative to the inclined plate 2 24, thereby changing the angle between the two. The top of the square plate 12 is fixedly connected to the front side of the outer wall of the support block 25, which ensures that the square plate 12 can maintain a firm connection with the support block 25 when moving. By adjusting the angle between the inclined plate 1 23 and the inclined plate 2 24, as well as the position of the movable plate 22 in the hollow square plate 2 19, adjustments of different angles and positions can be achieved to meet different usage requirements.

[0032] Please see attached Figure 2The alignment mechanism 2 includes a fixed plate 202, the bottom end of the fixed plate 202 is fixedly connected to the top surface of the workbench 1 near the edge, the adjacent sides of the two fixed plates 202 are fixedly connected with a telescopic rod 201, the output end of the telescopic rod 201 is fixedly connected with an inclined rod 211, the top front side of the workbench 1 is fixedly connected with a U-shaped plate 203, the middle part of the top surface of the U-shaped plate 203 is provided with a long slide groove 204, the inner side of the long slide groove 204 is slidably connected with the outer wall of the inclined rod 211, the other end of the inclined rod 211 is fixedly connected with an H-shaped plate 205, the top rear side of the workbench 1 is fixedly connected with A T-shaped block 207 is provided with a T-shaped groove 208 in the middle of the top surface of the T-shaped block 207, and an H-shaped groove 209 is slidably connected to the inner side of the T-shaped groove 208, and the top of the H-shaped groove 209 is fixedly connected to the bottom end of the support plate 5, and the top of the H-shaped groove 209 is fixedly connected to the outer side of the long plate 210, and a T-shaped groove 206 is provided on the outer wall of the long plate 210, and the inside of the T-shaped groove 206 is slidably connected to the outer wall of the H-shaped plate 205, and the adjacent sides of the two movable plates 22 are fixedly connected with the clamping plate 21, and the middle part of the inner side of the clamping plate 21 is fixedly connected with the anti-slip pad 20;

[0033] Specifically, the workbench 1 is used as the core of the entire operating platform to carry various processing, assembly or maintenance tasks. Two fixed plates 202 are fixedly connected to the top surface near the edge. The two fixed plates 202 not only provide stable support for other components, but also can flexibly change the position and angle of the inclined rod 211 by adjusting the length of the telescopic rod 1 201 to adapt to different work requirements. This design enables the inclined rod 211 to adjust its position within a certain range, increasing the flexibility of the entire structure. The design of the T-slot 208 allows the H-shaped slide 209 to slide inside it. The top end of the H-shaped slide 209 is fixedly connected to the bottom end of the support plate 5.

[0034] Please see attached Figure 1 - Attachment Figure 2 A handle 6 is fixedly connected to the middle part of the front side of the workbench 1, and fluorescent strips 10 are fixedly connected to the left and right ends of the front side of the workbench 1. An anti-slip plate 4 is fixedly connected to the middle part of the rear side of the top surface of the workbench 1. A lighting lamp 9 is fixedly connected to the top of the rear side legs 8 near the edge. The two lighting lamps 9 are symmetrically designed. A battery 11 is fixedly connected to the left side of the left leg 8. A limited block 15 is fixedly connected to the adjacent side of the L-shaped plate 14. A limited block 13 is fixedly connected to the front side of the square plate 12. A controller 3 is fixedly connected to the left side of the top surface of the workbench 1. The controller 3 is electrically connected to the lighting lamp 9, the telescopic rod 1 201, the battery 11 and the telescopic rod 2 16 respectively.

[0035] Specifically, fluorescent strips 10 are carefully installed on the left and right ends of the front side of the workbench 1. These fluorescent strips 10 not only add a sense of modernity to the workbench 1, but also provide important safety reminders at night or in dimly lit environments. When workers or operators are active nearby, the fluorescent strips 10 can emit a soft light to help them clearly see the outline of the workbench 1. The two lighting lamps 9 adopt a symmetrical design. The lighting lamps 9 can provide bright and uniform light to help operators better complete their work, and play a role in limiting and stabilizing the sliding of the square plate 12 in the hollow square plate 17. By adjusting the positions of the limit block 13 and the limit block 2 15, the sliding range of the square plate 12 can be accurately controlled to meet different work requirements.

[0036] Working principle: When the valve needs to be welded, first put the valve on the top of the anti-slip plate 4, then cooperate with the L-shaped plate 14 fixedly connected to the support plate 5, and then start the telescopic rod 2 16 fixedly connected to the L-shaped plate 14, so as to pull the L-shaped plate 2 18 to cooperate with the hollow square plate 2 19 and the hollow square plate 1 17 to slide along the outer wall of the square plate 12 and the movable plate 22 at the same time, and cooperate with the inclined plate 1 23 to move forward along the outer wall inclined surface of the inclined plate 2 24 fixedly connected to the support block 25 at the same time, so that the two clamping plates 21 and the anti-slip pad 20 can move relative to each other through the slope between the inclined surfaces to stabilize the valve of the anti-slip plate 4:

[0037] Thereafter, the top end of the H-shaped slide groove 209 is fixed to the support plate 5, and the telescopic rod 201 fixedly connected to the starting plate 202 is coordinated to push the inclined rod 211 to slide along the long slide groove 204 opened on the U-shaped plate 203, so that the H-shaped plate 1 205 slides inside the T-shaped groove 1 206 opened on the long plate 210 at the same time. Therefore, through the inclined design of the inclined rod 211, the H-shaped slide groove 209 can be relatively moved horizontally along the inner side of the T-shaped groove 208, thereby ensuring that the valve is in a stable fitting state during welding.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A welding tool for a fireproof smoke exhaust valve, comprising a workbench (1), characterized in that: The left and right sides of the top of the workbench (1) are both fitted with support plates (5), and the adjacent sides of the two support plates (5) are fixedly connected with support blocks (25), and the inward side of the support blocks (25) is fixedly connected with inclined plate 2 (24), and the outer wall of the inclined plate 2 (24) is slidably connected with inclined plate 1 (23), and the inward side of the inclined plate 1 (23) is fixedly connected with a movable plate (22), and the outer wall of the movable plate (22) is slidably connected with a hollow square plate 2 (19), and the front side of the hollow square plate 2 (19) is fixedly connected with an L-shaped plate 2 (18), and the outward side of the L-shaped plate 2 (18) is fixedly connected with a hollow plate 2 (19). A hollow square plate (17) is provided, the inner side of the hollow square plate (17) is slidably connected with a square plate (12), the top end of the square plate (12) is fixedly connected to the front side of the outer wall of the support block (25), the middle part of the front side of the support plate (5) is fixedly connected with an L-shaped plate (14), the rear side of the L-shaped plate (14) is fixedly connected with a telescopic rod (16), the output end of the telescopic rod (16) is fixedly connected to the front side of the L-shaped plate (18), and the left and right sides of the top of the workbench (1) are both provided with a positioning mechanism (2), and the positioning mechanism (2) is used to align the valve to facilitate the operator to weld the valve.

2. A welding tool for fireproof smoke exhaust valve according to claim 1, characterized in that: The alignment mechanism (2) comprises a fixed plate (202), the bottom end of the fixed plate (202) being fixedly connected to the top surface of the workbench (1) near the edge, the adjacent sides of the two fixed plates (202) being fixedly connected to a telescopic rod (201), the output end of the telescopic rod (201) being fixedly connected to an inclined rod (211), the top front side of the workbench (1) being fixedly connected to a U-shaped plate (203), the middle part of the top surface of the U-shaped plate (203) being provided with an elongated sliding groove (204), the inner side of the elongated sliding groove (204) being slidably connected to the outer wall of the inclined rod (211), the other end of the inclined rod (211) being fixedly connected to An H-shaped plate (205) is fixedly connected to the rear side of the top surface of the workbench (1) with a T-shaped block (207), a T-shaped groove (208) is provided in the middle of the top surface of the T-shaped block (207), an H-shaped slide groove (209) is slidably connected to the inner side of the T-shaped groove (208), the top of the H-shaped slide groove (209) is fixedly connected to the bottom end of the support plate (5), the top of the H-shaped slide groove (209) is fixedly connected to the outer side of the long plate (210), the outer wall of the long plate (210) is provided with a T-shaped groove (206), the inside of the T-shaped groove (206) is slidably connected to the outer wall of the H-shaped plate (205).

3. A welding tool for fireproof smoke exhaust valve according to claim 1, characterized in that: Adjacent sides of the two movable plates (22) are both fixedly connected with a clamping plate (21), and the middle part of the inner side of the clamping plate (21) is both fixedly connected with an anti-slip pad (20).

4. A welding tool for fireproof smoke exhaust valve according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a support leg (8), and the top left and right sides of the support leg (8) are fixedly connected to a triangular plate (7).

5. A welding tool for fireproof smoke exhaust valve according to claim 1, characterized in that: A handle (6) is fixedly connected to the middle of the front side of the workbench (1), fluorescent strips (10) are fixedly connected to the left and right ends of the front side of the workbench (1), and an anti-slip plate (4) is fixedly connected to the middle of the rear side of the top surface of the workbench (1).

6. A welding tool for fireproof smoke exhaust valve according to claim 4, characterized in that: A lighting lamp (9) is fixedly connected to the top of the rear support leg (8) near the edge, and the two lighting lamps (9) are symmetrically designed. A storage battery (11) is fixedly connected to the left side of the left support leg (8).

7. The welding tool for fireproof smoke exhaust valve according to claim 1, characterized in that: The adjacent side of the L-shaped plate 1 (14) is fixedly connected to the limiting block 2 (15), and the front side of the square plate (12) is fixedly connected to the limiting block 1 (13).

8. The welding tool for fireproof smoke exhaust valve according to claim 1, characterized in that: A controller (3) is fixedly connected to the left side of the top surface of the workbench (1), and the controller (3) is electrically connected to the lighting lamp (9), the telescopic rod 1 (201), the battery (11) and the telescopic rod 2 (16) respectively.