Clamping device for speed reducer machining

Abstract

The utility model provides a clamping device for speed reducer machining, which relates to the technical field of speed reducers and comprises a clamping mechanism, the clamping mechanism comprises a fixing frame, base plates are arranged at the bottom of the fixing frame, a cross-shaped sliding rail is arranged between the two base plates, and a clamping sliding block is arranged on the cross-shaped sliding rail. According to the clamping device, a to-be-machined part of the speed reducer is placed on the clamping sliding block, the position of the clamping sliding block is adjusted through the cross-shaped sliding rail so that the clamping sliding block can be accurately aligned with the to-be-machined part, then the position of the clamping sliding block is adjusted through the butt joint rod so that it can be guaranteed that the part is firmly clamped, fine adjustment is conducted through the shifting rod so that the clamping stability can be guaranteed, and then the clamping device can be used for clamping the to-be-machined part. By adjusting the tension of the spring, the clamping sliding block can slide flexibly and stably, it is ensured that the two ends of the butt joint rod are fixedly connected between the clamping sliding block and the shifting rod respectively, the clamping force is adjusted to be proper, and after it is ensured that the positions and the clamping force of all components are adjusted in place, machining operation is started.

Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a clamping device for processing reducers. Background Art

[0002] In modern industrial production, reducers are key components in various mechanical equipment, and their processing quality directly affects the performance and life of the equipment. The processing of reducers requires high-precision and high-stability clamping devices to ensure that the parts to be processed are accurately positioned and firmly fixed during the processing. Traditional clamping devices mostly use simple mechanical structures and rely on manual adjustment. Not only are the operations complicated and time-consuming, but it is also difficult to ensure stability and accuracy during the processing, which can easily lead to processing errors. Therefore, it is an urgent problem to be solved in the manufacturing industry to develop an efficient and accurate clamping device for reducer processing, improve clamping efficiency and accuracy, and ensure the processing quality of reducers.

[0003] The existing clamping devices for processing reducers have some defects in practical applications. First, the positioning and fixing methods of traditional clamping devices are mostly manual operations, which are prone to problems such as inaccurate positioning and loose fixing, resulting in large processing errors and affecting the performance and life of the reducer. Secondly, the clamping process is complicated, and the position and clamping force of each component need to be adjusted frequently, which increases the difficulty of operation and time cost and reduces production efficiency. In addition, traditional clamping devices lack flexibility and cannot be adjusted according to the size and shape of different parts to be processed, and have a limited scope of application. Furthermore, the structural design of the clamping device lacks stability guarantees during the processing process, and it is easy to produce vibrations and displacements during the processing process, affecting the processing quality. Finally, the adjustment and operation of the clamping device requires high skills and experience, which increases the dependence on the operator and makes it difficult to achieve standardized and automated production. Therefore, we provide a clamping device for processing reducers. Summary of the invention

[0004] The utility model aims to solve the shortcomings in the prior art and provide a clamping device for processing a speed reducer.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a clamping device for reducing machine processing, comprising: a clamping mechanism, the clamping mechanism comprises a fixed frame, a pad is provided at the bottom of the fixed frame, a cross slide is provided between the two pads, a clamping slider is provided on the cross slide, a docking rod is provided at one end of the clamping slider, a protective tube is provided on the outer surface of the docking rod away from the clamping slider, a lever is provided at the end of the protective tube away from the clamping slider, and a spring is provided between the fixed frame and the clamping slider.

[0006] As a preferred embodiment, a placing mechanism is provided at one end of the pad away from the fixing frame, and the placing mechanism includes a base, a bottom block is provided at the bottom end of the base, a placing block is provided on the base, and fixing cones are respectively provided on both sides of the placing block.

[0007] As a preferred implementation, the top end of the bottom block is fixedly connected to the base, one end of the fixed cone is fixedly connected to the base, and the bottom end of the placement block is fixedly connected to the base.

[0008] As a preferred implementation, two ends of the pad are respectively fixedly connected to the base and the fixing frame, and the outer surface of the cross slide is nested in the pad and the fixing frame.

[0009] As a preferred implementation, the clamping slider is limited in position and slides between the fixing frame and the cross slide rail, and both ends of the docking rod are respectively fixedly connected between the clamping slider and the shifting rod.

[0010] As a preferred implementation, both ends of the spring are fixedly connected between the clamping slider and the fixing frame, and the outer surface of the docking rod is nested in the protective tube for adjustment.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] The utility model places the parts to be processed of the reducer on the clamping slider, adjusts the position of the clamping slider through the cross slide rail to accurately align with the parts to be processed, then adjusts the position of the clamping slider through the docking rod to ensure that the parts are firmly clamped, and makes fine adjustments through the lever to ensure the clamping stability, then, by adjusting the tension of the spring, the clamping slider can slide flexibly but stably, ensuring that the two ends of the docking rod are respectively fixedly connected between the clamping slider and the lever, and adjusting to a suitable clamping force, and after ensuring that the positions of all parts and the clamping force are adjusted in place, the processing operation begins. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model is a schematic structural diagram of a clamping device for processing a reducer.

[0014] Figure 2 The utility model provides a schematic diagram of the exploded structure of a clamping mechanism and a placing mechanism of a clamping device for processing a speed reducer.

[0015] Figure 3 The utility model provides a schematic diagram of the structure of a clamping mechanism of a clamping device for processing a speed reducer.

[0016] Figure 4 The utility model provides a schematic diagram of the placement mechanism structure of a clamping device for processing a speed reducer.

[0017] Legend:

[0018] 1. Clamping mechanism; 11. Fixing frame; 12. Pad; 13. Cross slide rail; 14. Clamping slide block; 15. Docking rod; 16. Protective tube; 17. Push rod; 18. Spring;

[0019] 2. placing mechanism; 21. base; 22. bottom block; 23. fixing cone; 24. placing block. DETAILED DESCRIPTION

[0020] In order to more clearly illustrate the overall concept of the utility model, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0021] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0022] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0024] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0025] Example 1: Figure 1-3 As shown, the utility model provides a technical solution: a clamping device for processing a reducer, comprising: a clamping mechanism 1, the clamping mechanism 1 comprises a fixing frame 11, a pad 12 is arranged at the bottom of the fixing frame 11, a cross slide 13 is arranged between the two pads 12, a clamping slider 14 is arranged on the cross slide 13, a docking rod 15 is arranged at one end of the clamping slider 14, a protective tube 16 is arranged on the outer surface of the docking rod 15 away from the clamping slider 14, and a lever 17 is arranged at the end of the protective tube 16 away from the clamping slider 14, and the fixing frame 1 1 and a spring 18 are arranged between the clamping slider 14, the two ends of the pad 12 are respectively fixedly connected to the base 21 and the fixing frame 11, the outer surface of the cross slide 13 is nested in the pad 12 and the fixing frame 11, the clamping slider 14 is limited in the fixing frame 11 and the cross slide 13 for sliding, the two ends of the docking rod 15 are respectively fixedly connected between the clamping slider 14 and the lever 17, the two ends of the spring 18 are respectively fixedly connected between the clamping slider 14 and the fixing frame 11, and the outer surface of the docking rod 15 is nested in the protective tube 16 for adjustment.

[0026] In this embodiment, the parts to be processed of the reducer are placed on the clamping slider 14, and the position of the clamping slider 14 is adjusted by the cross slide 13 so that it is accurately aligned with the parts to be processed. Then, the position of the clamping slider 14 is adjusted by the docking rod 15 to ensure that the parts are firmly clamped, and the lever 17 is used to make fine adjustments to ensure the clamping stability. Then, by adjusting the tension of the spring 18, the clamping slider 14 can slide flexibly but stably, ensuring that the two ends of the docking rod 15 are respectively fixedly connected between the clamping slider 14 and the lever 17, and adjusted to a suitable clamping force. After ensuring that the positions of all parts and the clamping force are adjusted in place, the processing operation is started. The operator needs to pay close attention to the entire processing process to ensure that the reducer parts will not move during the processing process and that the equipment operates normally. If any abnormality is found, the operation should be stopped immediately and adjusted. After the processing is completed, the docking rod 15 is loosened, the processed reducer parts are removed, and the processing quality is checked. If necessary, further quality inspection is performed. Finally, the clamping device is cleaned and maintained to prevent dust accumulation and wear, keep the device in good working condition, and extend its service life. Through the above process, the processing operation of reducer components can be completed efficiently and accurately to ensure product quality and production efficiency.

[0027] Example 2: Figure 1-4 As shown, a placing mechanism 2 is provided at one end of the pad 12 away from the fixing frame 11, and the placing mechanism 2 includes a base 21, a bottom block 22 is provided at the bottom end of the base 21, a placing block 24 is provided on the base 21, and fixing cones 23 are respectively provided on both sides of the placing block 24, the top end of the bottom block 22 is fixedly connected to the base 21, one end of the fixing cone 23 is fixedly connected to the base 21, and the bottom end of the placing block 24 is fixedly connected to the base 21.

[0028] In this embodiment, in order to make it practical during actual use, a placement mechanism 2 is provided at the bottom of the pad 12, and the pad 12 in the clamping mechanism 1 is inserted and fixed on the outer surface of the fixed cone 23, so that the clamping mechanism 1 is fixed on the base 21, so that the staff can place the reducer on the placement block 24 and clamp and fix the reducer through the clamping mechanism 1, so that its stability during actual use is further improved.

[0029] Working principle: Figure 1-4As shown, first, ensure that all components of the clamping mechanism 1 are in good condition, and check the tightness of the fixed frame 11, pad 12, cross slide 13, clamping slider 14, docking rod 15, protective tube 16, lever 17 and spring 18. Place the reducer part to be processed on the clamping slider 14, and adjust the position of the clamping slider 14 through the cross slide 13 to accurately align it with the part to be processed. Next, adjust the position of the clamping slider 14 through the docking rod 15 to ensure that the part is firmly clamped, and make fine adjustments through the lever 17 to ensure the clamping stability. Then, by adjusting the tension of the spring 18, the clamping slider 14 can slide flexibly but stably, ensure that the two ends of the docking rod 15 are fixedly connected between the clamping slider 14 and the lever 17, and adjust to the appropriate clamping force.

[0030] A placement mechanism 2 is provided at the bottom of the pad 12, and the pad 12 in the clamping mechanism 1 is inserted and fixed on the outer surface of the fixed cone 23, so that the clamping mechanism 1 is fixed on the base 21. The staff places the reducer on the placement block 24, and clamps and fixes the reducer through the clamping mechanism 1. The reducer component to be processed is placed on the clamping slider 14, and the position of the clamping slider 14 is adjusted by the cross slide 13 so that it is accurately aligned with the component to be processed. Then, the position of the clamping slider 14 is adjusted by the docking rod 15 to ensure that the component is firmly clamped, and fine adjustments are made by the lever 17 to ensure the clamping stability. Then, by adjusting the tension of the spring 18, the clamping slider 14 can slide flexibly but stably, ensuring that the two ends of the docking rod 15 are respectively fixedly connected between the clamping slider 14 and the lever 17, and adjusted to the appropriate clamping force.

[0031] After ensuring that all parts are in place and the clamping force is adjusted, the processing operation begins. The operator needs to pay close attention to the entire processing process to ensure that the reducer parts will not move during the processing and that the equipment operates normally. If any abnormality is found, the operation should be stopped immediately and adjusted. After the processing is completed, loosen the docking rod 15, remove the processed reducer parts, check the processing quality, and conduct further quality inspections if necessary. Finally, clean and maintain the clamping device to prevent dust accumulation and wear, keep the device in good working condition, and extend its service life.

[0032] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0033] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A clamping device for speed reducer processing, characterized in that: include: A clamping mechanism (1), the clamping mechanism (1) comprising a fixing frame (11), a pad (12) being arranged at the bottom of the fixing frame (11), a cross slide rail (13) being arranged between the two pads (12), a clamping slider (14) being arranged on the cross slide rail (13), a docking rod (15) being arranged at one end of the clamping slider (14), a protective tube (16) being arranged on the outer surface of an end of the docking rod (15) away from the clamping slider (14), a lever (17) being arranged at an end of the protective tube (16) away from the clamping slider (14), and a spring (18) being arranged between the fixing frame (11) and the clamping slider (14).

2. A clamping device for processing a speed reducer according to claim 1, characterized in that: A placement mechanism (2) is provided at one end of the pad (12) away from the fixing frame (11), the placement mechanism (2) comprising a base (21), a bottom block (22) being provided at the bottom end of the base (21), a placement block (24) being provided on the base (21), and fixing cones (23) being provided on both sides of the placement block (24).

3. A clamping device for processing a speed reducer according to claim 2, characterized in that: The top end of the bottom block (22) is fixedly connected to the base (21), one end of the fixed cone (23) is fixedly connected to the base (21), and the bottom end of the placement block (24) is fixedly connected to the base (21).

4. A clamping device for processing a speed reducer according to claim 3, characterized in that: The two ends of the pad (12) are respectively fixedly connected to the base (21) and the fixing frame (11), and the outer surface of the cross slide rail (13) is nested in the pad (12) and the fixing frame (11).

5. The clamping device for processing a speed reducer according to claim 1, characterized in that: The clamping slide block (14) is limited in position and slides in the fixing frame (11) and the cross slide rail (13), and the two ends of the docking rod (15) are respectively fixedly connected between the clamping slide block (14) and the shifting rod (17).

6. The clamping device for processing a speed reducer according to claim 1, characterized in that: Both ends of the spring (18) are respectively fixedly connected between the clamping slide block (14) and the fixing frame (11), and the outer surface of the docking rod (15) is nested in the protective tube (16) for adjustment.

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