Half ball valve drive dismounting tool
By designing an adjustable base structure and top lift drive system, the problem that existing tools cannot adapt to top lift and half ball valves of different sizes is solved, achieving wider applicability and flexibility.
Patent Information
- Application Number
- CN202420432304.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-03-06
AI Technical Summary
Existing semi-ball valve drive disassembly tools cannot adapt to different sizes of top lifts and semi-ball valves, resulting in only one smaller range of sizes per tool.
A semi-ball valve driving disassembly tool including base one and base two is designed. By adjusting the distance between base one and base two, it adapts to the short shaft and the top lift of different lengths, and the driving head and the half-ball valve are removed by driving the top lift of the top lift.
The adaptive disassembly of the top lifting pieces and half ball valves of different sizes is achieved, and the application scope and flexibility of the tool are improved.
Smart Images

Figure CN222818798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of maintenance tools, in particular to a semi-ball valve driving and disassembling tool. Background Art
[0002] The semi-ball valve is a special valve, which is characterized by the size offset between the center axis of the valve body and the center axis of the semi-ball, and the sealing pair is only set on one side of the valve body. It achieves the effect of opening and closing by rotating the ball around the center line of the valve body. The opening and closing part of the semi-ball valve is a sphere with a hole, and the sphere rotates with the valve stem to realize the opening and closing action. In the pipeline, the semi-ball valve is mainly used to cut off, distribute and change the flow direction of the medium. Due to its special structure, the semi-ball valve has many advantages, such as no friction when switching, the seal is not easy to wear, the opening and closing torque is small, the flow resistance is small, the sealing is reliable, the performance is stable, and the service life is long. Disassembling the drive head is an important part of the daily maintenance of the semi-ball valve. The current method of disassembling the drive head is to remove the fixing bolts of the drive head and then use a sledgehammer to hit the drive head to make the drive head separate from the semi-ball valve.
[0003] A Chinese utility model patent with the authorization publication number CN219275038 discloses a semi-ball valve drive disassembly tool, which includes a base, a lifting piece and a semi-ball valve. A mounting groove is provided on the base for fixing and supporting the lifting piece and the semi-ball valve. A driving head is installed on the valve stem of the semi-ball valve. The driving head is designed so that its radius is larger than the diameter of the notch on the front side groove wall of the mounting groove, so it cannot directly pass through the notch. The lifting piece is composed of a cylinder body and a piston, and the piston can slide in the cylinder body. During the disassembly process, the cylinder body and the piston are placed in the mounting groove, and the tail end of the cylinder body is close to the rear side groove wall of the mounting groove. The head end of the piston is inserted into the driving head and abuts against the valve stem. When the driving head needs to be disassembled, by operating the lifting piece, the piston will move in the cylinder body and apply uniform pressure to the driving head. Therefore, the existing technology cannot adapt to lifting pieces and semi-ball valves of different sizes, and each tool can only correspond to a workpiece of a smaller range of sizes. Utility Model Content
[0004] In view of the above technical problems, the utility model discloses a semi-ball valve driving and disassembling tool, including a base 1, a base 2 is slidably mounted on the base 1, a fixing groove is arranged on both the base 1 and the base 2, a fixing plate is arranged between the base 1 and the base 2, fixing strips are arranged on the lower sides of both ends of the fixing plate, the fixing strips are stuck in the fixing groove, a lifting piece is arranged on the base 1, a push rod is slidably mounted on the lifting piece, a semi-ball valve is arranged on the base 2, a driving head is arranged at one end of the semi-ball valve, a limiting groove is arranged on the base 2, the driving head is stuck in the limiting groove, and the push rod abuts against the valve stem in the driving head. Through the above technical scheme, the lifting piece drives the push rod to disassemble the driving head and the semi-ball valve, and the distance between the base 1 and the base 2 can be adjusted to adapt to short shafts and lifting pieces of different lengths.
[0005] Furthermore, two through holes are provided on the first end of the base 1, long shafts are slidably mounted in the two through holes, a fixing rod is fixedly mounted on the long shaft, a lifting piece seat is fixedly mounted on one end of the lifting piece, and the lifting piece seat is located between the fixing rod and the base 1. Through the above technical solution, the lifting piece can be fixed on the base 1, and different lifting pieces can be easily replaced, and various types of lifting pieces and lifting piece seats can be adapted.
[0006] Furthermore, a manual wheel is rotatably mounted on the base, a threaded hole is arranged in the manual wheel, a thread is arranged on the long shaft, and the long shaft and the manual wheel are matched through the thread.
[0007] Furthermore, a short axis is provided on the fixing rod, and when the fixing rod presses the lifting piece seat, the two short axes and the two long axes fix the lifting piece seat in the middle through four points. Through the above technical solution, the fixing rod can be easily disassembled, and the lifting piece and the lifting piece seat can be fixed and removed more quickly.
[0008] Furthermore, a limit plate is detachably mounted on the second base, and the limit plate is located on the upper side of the limit groove. Through the above technical solution, the hemispherical valve is prevented from flying out of the limit groove due to the deviation of the top pull angle during the disassembly process, thereby providing certain protection for the operator.
[0009] Furthermore, two clamping plates are slidably mounted on the telescopic shaft and are located on the side of the limiting groove away from the base.
[0010] Furthermore, the upper half of one clamping plate is rectangular, and the lower half of the clamping plate is provided with a right-angled trapezoidal plate; the upper half of the other clamping plate is rectangular, and the lower half of the clamping plate is provided with a pentagonal plate, and the right-angled trapezoidal plate and the pentagonal plate are close to each other; a threaded rod is fixedly installed on the clamping plate, and a manual wheel 2 is rotatably installed on the base 2, and a threaded hole is provided in the manual wheel 2, and the manual wheel 2 cooperates with the threaded rod to drive the clamping plate to slide. Through the above technical solution, the movement of the two clamping plates can tighten the hemispherical valve, and it is easier to align the axis of the hemispherical valve and the drive head with the axis of the push rod to prevent deviation in the hand.
[0011] Furthermore, wave-shaped protrusions are provided on adjacent side edges of the two clamping plates.
[0012] The beneficial effects of the utility model compared with the prior art are:
[0013] (1) Through the technical solution of the utility model, the lifting member drives the ejector rod to disassemble the drive head and the hemispherical valve, and the distance between the base 1 and the base 2 can be adjusted to accommodate short shafts and lifting members of different lengths.
[0014] (2) Through the technical solution of the utility model, the lifting piece can be fixed on the base, and different lifting pieces can be easily replaced, and various types of lifting pieces and lifting piece seats can be adapted.
[0015] (3) Through the technical solution of the utility model, the fixing rod can be easily disassembled, and the lifting member and the lifting member seat can be fixed and removed more quickly.
[0016] (4) The technical solution of the utility model can prevent the hemispherical valve from flying out of the limit groove due to the deviation of the pulling angle during the disassembly process, thereby providing a certain degree of protection for the operator.
[0017] (5) Through the technical solution of the utility model, the movement of the two clamping plates can tighten the hemispherical valve, making it easier to align the axis of the hemispherical valve and the drive head with the axis of the push rod to prevent deviation in the hands. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The overall structure of the embodiment of the utility model is shown in FIG. Figure 1 .
[0019] Figure 2 The overall structure of the embodiment of the utility model is shown in FIG. Figure 2 .
[0020] Figure 3 It is a schematic diagram of the connection between base 1 and base 2 according to an embodiment of the utility model.
[0021] Figure 4 It is a schematic diagram of the local structure of an embodiment of the utility model.
[0022] Figure numbers: 1-base one; 2-telescopic shaft; 3-base two; 4-fixed plate; 5-lifting piece; 6-lifting piece seat; 7-short shaft; 8-fixed rod; 9-long shaft; 10-manual wheel one; 11-threaded rod; 12-manual wheel two; 13-clamping plate; 14-limiting plate; 15-bolt; 16-hemispherical valve; 17-driving head; 18-lifting rod; 19-fixing groove; 20-limiting groove. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the utility model.
[0024] like Figure 1-Figure 4A semi-ball valve driving and disassembly tool shown in the figure includes a base 1 and a base 2 3, the base 1 and the base 2 3 are slidably connected and can be fixed by a fixing plate 4, a lifting piece 5 is installed on the base 1, and a driving head 17 and a semi-ball valve 16 are installed on the base 2 3, and a push rod 18 is driven by the lifting piece 5 to perform lifting and pulling, and the base 1 and the lifting piece 5 are fixed in a quickly detachable manner, and an adjustable opening is provided on the telescopic shaft 2 to fix the semi-ball valve 16 and the driving head 17.
[0025] In this embodiment, the base 1 includes a horizontal surface and a vertical surface. A plurality of fixing grooves 19 are evenly arranged on the horizontal surface of the base 1. Four through holes are arranged on the vertical surface of the base 1. Long shafts 9 are slidably installed in the two lower through holes. A fixing rod 8 is fixedly installed on the long shaft 9. A short shaft 7 is fixedly installed on the fixing rod 8. The two short shafts 7 are respectively located in the two upper through holes. A thread is arranged on the long shaft 9. The long shaft 9 extends to the other side of the vertical surface of the base 1. A manual wheel 10 is rotatably installed on the base 1. A threaded hole is arranged in the manual wheel 10. The long shaft 9 passes through the threaded hole and cooperates with it. Rotating the manual wheel 10 can drive the long shaft 9 to slide in the through hole.
[0026] The first end of the lifting piece 5 is fixedly provided with a lifting piece seat 6, the diameter of the lifting piece seat 6 is larger than the lifting piece 5, in other embodiments, the lifting piece seat 6 may not be circular, but the area of the lifting piece seat 6 is larger than the cross-sectional area of the lifting piece 5, the lifting piece seat 6 is located between the two fixed rods 8, and the lifting piece seat 6 is located in the middle position of the two short axes 7 and the two long axes 9, and the manual wheel 10 is rotated to drive the long axis 9 to squeeze the lifting piece seat 6, and finally the lifting piece seat 6 is pressed against the vertical surface of the base 1.
[0027] Two telescopic shafts 2 are fixedly installed on both sides of the base 1, and two sliding holes are respectively arranged on both sides of the base 2 3. The base 1 and the base 2 3 are slidably connected through the telescopic shaft 2. The base 2 3 is divided into two parts, a vertical plane and a horizontal plane. A plurality of fixing grooves 19 are evenly arranged on the horizontal plane of the base 2 3. A fixing plate 4 is installed between the base 1 and the base 2 3, and fixing strips are arranged at both ends of the fixing plate 4. The fixing plate 4 is placed on the base 1 and the base 2 3, and the fixing strips are inserted into the fixing grooves 19 to limit the sliding between the base 1 and the base 2 3. A plurality of fixing grooves 19 are arranged on the horizontal planes of the base 1 and the base 2 3, and the distance between the base 1 and the base 2 3 can be adjusted by inserting the fixing grooves 19 at different positions.
[0028] A limiting groove 20 is provided on the vertical surface of the base 2 3, and the middle position of the hemispherical valve 16 and the driving head 17 is stuck in the limiting groove 20. The driving head 17 contacts the vertical surface of the base 2 3. The movable end of the lifting member 5 is fixedly provided with a push rod 18. The lifting member 5 can be a jack or a hydraulic cylinder. In the present embodiment, it is a jack. The push rod 18 is coaxial with the driving head 17 and abuts against the valve stem in the driving head 17. The valve stem is pushed out for disassembly by the lifting member 5 and the push rod 18. A limiting plate 14 is detachably installed on the vertical surface of the base 2 3. Two through holes are provided on the limiting plate 14. A threaded hole is provided on the base 2 3. The limiting plate 14 is fixed to the base 2 3 by bolts 15.
[0029] Two clamping plates 13 are slidably mounted on the vertical surface of the base 2 3, which are located on the side away from the base 1, and the clamping plates 13 are fixed with threaded rods 11. Manual wheels 2 12 are rotatably mounted on both sides of the base 2 3. The manual wheels 2 12 are provided with threaded holes, and the threaded rods 11 pass through the threaded holes for cooperation. Rotating the manual wheels 2 12 can drive the threaded rods 11 and the clamping plates 13 to slide. The two clamping plates 13 are close to each other to clamp the hemispherical valve 16. The clamping plates 13 are divided into two parts. One clamping plate 13 The upper part is rectangular, and a right-angled trapezoidal plate is arranged at the lower part; the upper part of the other clamping plate 13 is also rectangular, and a pentagonal plate is arranged at the lower part; the two clamping plates 13 are provided with a wave-shaped protrusion on the side close to each other, and the wave-shaped protrusion can clamp the hemispherical valve 16 more stably, and the triangle on the lower side of the clamping plate 13 can lift the hemispherical valve 16 from the lower side of the hemispherical valve 16, and the upper half of the clamping plate 13 clamps the hemispherical valve 16 from both sides, so that the hemispherical valve 16 and the driving head 17 can be coaxial with the push rod 18.
[0030] Working principle: Rotate the manual wheel 10 to move the long axis 9, so that the fixed rod 8 is away from the vertical surface of the base 1, until the short axis 7 is also driven to leave the base 1, place the lifting piece 5 and the lifting piece seat 6 between the two fixed rods 8, tighten the manual wheel 10, fix the lifting piece seat 6 on the vertical surface of the base 1, place the semi-ball valve 16 and the drive head 17 in the limit groove 20, place the limit plate 14 on the vertical surface of the base 2 3, fix it with bolts 15, and then adjust the position of the semi-ball valve 16 and the drive head 17, rotate the two manual wheels 2 12, clamp the semi-ball valve 16 and the drive head 17 through the two clamping plates 13, adjust the lifting piece 5 to drive the push rod 18 to support the valve stem of the drive head 17, and start pulling after preparation, and disassemble the drive head 17 and the semi-ball valve 16.
[0031] The utility model is further described above with the help of specific embodiments, but it should be understood that the specific description here should not be construed as limiting the essence and scope of the utility model. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the utility model.
Claims
1. A semi-ball valve drive disassembly tool, characterized in that: The invention comprises a base 1 (1), a base 2 (3) being slidably mounted on the base 1 (1), a fixing groove (19) being arranged on both the base 1 (1) and the base 2 (3), a fixing plate (4) being arranged between the base 1 (1) and the base 2 (3), fixing strips being arranged at the lower sides of both ends of the fixing plate (4), the fixing strips being clamped in the fixing groove (19), a lifting piece (5) being arranged on the base 1 (1), a push rod (18) being slidably mounted on the push rod (5), a semi-ball valve (16) being arranged on the base 2 (3), a driving head (17) being arranged at one end of the semi-ball valve (16), a limiting groove (20) being arranged on the base 2 (3), the driving head (17) being clamped in the limiting groove (20), and the push rod (18) being in contact with a valve stem in the driving head (17).
2. A hemispherical valve drive disassembly tool according to claim 1, characterized in that: Two through holes are arranged on the first end of the base one (1), and long shafts (9) are slidably mounted in the two through holes, and a fixing rod (8) is fixedly mounted on the long shaft (9). A lifting member seat (6) is fixedly mounted on one end of the lifting member (5), and the lifting member seat (6) is located between the fixing rod (8) and the base one (1).
3. A hemispherical valve drive disassembly tool according to claim 2, characterized in that: A manual wheel (10) is rotatably mounted on the base (1), a threaded hole is arranged in the manual wheel (10), a thread is arranged on the long shaft (9), and the long shaft (9) and the manual wheel (10) are matched through the thread.
4. A hemispherical valve drive disassembly tool according to claim 2, characterized in that: The fixing rod (8) is provided with a short axis (7). When the fixing rod (8) presses the lifting piece seat (6), the two short axes (7) and the two long axes (9) fix the lifting piece seat (6) in the middle through four points.
5. A hemispherical valve drive disassembly tool according to claim 3, characterized in that: The base 2 (3) is detachably provided with a limit plate (14), and the limit plate (14) is located on the upper side of the limit groove (20).
6. A hemispherical valve drive disassembly tool according to claim 5, characterized in that: Two clamping plates (13) are slidably mounted on the base 2 (3) and are located on a side of the limiting groove (20) away from the base 1 (1).
7. A hemispherical valve drive disassembly tool according to claim 6, characterized in that: The upper half of one clamping plate (13) is rectangular, and the lower half of the clamping plate (13) is provided with a right-angled trapezoidal plate; the upper half of the other clamping plate (13) is rectangular, and the lower half of the clamping plate (13) is provided with a pentagonal plate, the right-angled trapezoidal plate and the pentagonal plate are close to each other, a threaded rod (11) is fixedly mounted on the clamping plate (13), and a manual wheel (12) is rotatably mounted on the base (3), a threaded hole is arranged in the manual wheel (12), and the manual wheel (12) cooperates with the threaded rod (11) to drive the clamping plate (13) to slide.
8. A hemispherical valve drive disassembly tool according to claim 7, characterized in that: Wave-shaped protrusions are arranged on adjacent sides of the two clamping plates (13).