Silica gel punching mechanism

By setting an airflow chamber on the top of the mold cavity of the silicone punching mold and using an air pump to send air, the problem of silicone finished products adhered to the mold is solved, and the smooth cutting of the finished silicone finished products and the improvement of product quality is achieved.

CN222819157UActive Publication Date: 2025-05-02XIAMEN KEYUAN ELECTRONIC IND CO LTD
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Patent Information

Application Number
CN202421482874.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-02
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the silicone punching process, the finished silicone product is prone to adhere to the mold, making it difficult to get the material, and it is prone to oil stains when manually removed, affecting product quality.

Method used

A silicone punching mechanism is designed. By setting an airflow chamber on the top of the mold cavity of the stamping mold and using an air pump to send air, the airflow is introduced into the mold cavity through the communication pipe and the air conduit pipe, which promotes the drop of silicone and reduces adhesion.

Benefits of technology

It effectively reduces the adhesion of finished silicone products in the mold, facilitates cutting, avoids stain problems caused by manual operation, and improves production order and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silica gel punching mechanism which comprises an operation table, a conveying table, side beams and a top plate, a hydraulic cylinder is fixedly installed on the top plate, a piston rod of the hydraulic cylinder is downwards connected with a stamping die, the stamping die comprises a plurality of die cavities with inward openings, an airflow cavity is formed in the top of each die cavity, and a communication pipeline is arranged between each airflow cavity and the corresponding die cavity. The air guide pipes are connected with an air outlet pipe, the air outlet pipe is outwards communicated with an air pump, and an electric control valve is further arranged on the air outlet pipe. The structure of the stamping die is optimized, the air flow cavity is formed in the top of the die cavity of the stamping die, the air flow cavity and the die cavity are communicated through the communication pipeline between the air flow cavity and the die cavity, air is supplied to the air outlet pipe, the air guide pipe, the air flow cavity and the communication pipeline step by step through the air pump, and finally adhered silica gel is pushed out, so that the adhesion condition is reduced, and the production efficiency is improved. Concentrated discharging and concentrated feeding are facilitated, and production is more orderly.
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Description

Technical Field

[0001] The utility model relates to the field of silica gel material processing, in particular to a silica gel punching mechanism. Background Art

[0002] Silicone punching is a manufacturing process that is usually used to produce silicone products, such as silicone pads, silicone sealing rings, silicone buttons, etc. This process involves cutting silicone materials into specific shapes and sizes to meet product design requirements. Traditional silicone punching uses a silicone punching machine, which generally feeds the silicone in and then performs die-cutting. After the punching is completed, it continues to be pushed backwards. During the punching process, since silicone itself is a soft material, some of the finished products may adhere to the mold after the operation is completed and are not easy to fall off. If they are manually picked out, oil stains may adhere to the punched silicone products. In order to solve the above-mentioned problems, the utility model proposes a silicone punching mechanism. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0004] A silicone punching mechanism comprises an operating table, a conveying table for conveying silicone is provided in the middle of the operating table, side beams are uprightly arranged on the operating table, a top plate is commonly installed on the top of the side beams, a hydraulic cylinder is fixedly installed on the top plate, a piston rod of the hydraulic cylinder is downwardly connected to a stamping die, the stamping die comprises a plurality of inwardly opening die cavities, both sides of the bottom of each of the die cavities are provided with punching blades, an airflow cavity is provided on the top of the die cavity, a connecting pipe is provided between the airflow cavity and the die cavity, the upper part of the connecting pipe is connected to an air guide pipe, a plurality of the air guide pipes are connected to an air outlet pipe, the air outlet pipe is externally connected to an air pump, an electric control valve is also provided on the air outlet pipe, and the air outlet pipe is a liftable and telescopic spring air pipe.

[0005] Preferably, a support is provided at the bottom of the operating table, and a universal wheel is provided at the bottom of the support. The universal wheel is provided to assist the movement of the machine, which is convenient for transportation and storage.

[0006] Preferably, the connecting pipe is vertically arranged between the mold cavity and the airflow cavity and is parallel to the air guide pipe. By arranging the vertical connecting pipe, the gas can be delivered into the airflow layer to a greater extent, thereby promoting the falling of the silicone after punching.

[0007] Preferably, the operating table is further provided with a guide rod, and the outward side of the stamping die is sleeved on the guide rod, and the guide rod is used to provide a guiding function for the stamping die during the punching process.

[0008] Preferably, the guide rod is parallel to the side beam, and the guide rod is arranged outside the side beam, and being arranged outside will not affect the operation of the internal punching process.

[0009] Preferably, the air pump is a micro gear air pump, which has two meshing gears inside. When the gears rotate, the tooth grooves of the gears gradually close and move, sucking air from the inlet of the pump and delivering it to the outlet, thereby helping to better blow out the silicone product.

[0010] Compared with the prior art, the beneficial effects of the utility model are: by optimizing the structure of the stamping die, by setting an airflow cavity on the top of the die cavity of the stamping die, connecting the airflow cavity and the die cavity through a connecting pipe, and then using an air pump to supply air to the air outlet pipe, the air guide pipe, the airflow cavity, and the connecting pipe step by step, and finally pushing out the adhered silicone, thereby reducing adhesion, facilitating centralized unloading and feeding, and making production more orderly. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a bottom view of the airflow cavity portion of the utility model;

[0014] Figure 3 Schematic diagram of the internal cross-section of the stamping die.

[0015] Explanation of the reference numerals in the figure: operating table (1), conveying table (2), side beam (3), top plate (4), support (5), hydraulic cylinder (6), piston rod (61), stamping die (7), die cavity (71), air flow cavity (72), connecting pipe (73), air guide pipe (74), punching blade (75), air pump (8), air outlet pipe (81), guide rod (9). DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] See also Figure 1 , an embodiment provided by the utility model:

[0019] A silicone punching mechanism comprises an operating table 1, wherein a conveying table 2 for conveying silicone is provided in the middle of the operating table 1, a support 5 is provided at the bottom of the operating table 1 for facilitating better transportation of the operating table 1, a universal wheel is provided at the bottom of the support 5, a side beam 3 is uprightly provided on the operating table 1, a top plate 4 is commonly installed on the top of the side beam 3, a hydraulic cylinder 6 is fixedly installed on the top plate 4, a piston rod 61 of the hydraulic cylinder 6 is downwardly connected to a stamping die 7, the stamping die 7 comprises a plurality of die cavities 71 opening inwardly, and both sides of the bottom of each of the die cavities 71 are provided with punching blades 75, and the die cavities 71 are provided with a plurality of punching blades 75. An airflow cavity 72 is provided at the top, and a connecting pipe 73 is provided between the airflow cavity 72 and the mold cavity 71. The upper part of the connecting pipe 73 is connected to an air guide pipe 74. In order to achieve a stronger transmission of air pressure, the connecting pipe 73 is vertically arranged between the mold cavity 71 and the airflow cavity 72, and is parallel to the air guide pipe 74. They are all vertically arranged. Several of the air guide pipes 74 are connected to an air outlet pipe 81, and the air outlet pipe 81 is communicated with the air pump 8 outwardly. An electric control valve is also provided on the air outlet pipe 81. The air outlet pipe 81 is a retractable spring air pipe, which can be raised and lowered synchronously with the stamping die 7 during use without affecting the air guide.

[0020] Wherein, the air pump 8 is a micro gear air pump;

[0021] See Figure 1In order to facilitate a smoother, more fluent and more stable punching process, a guide rod 9 is also provided on the operating table 1, and the outward side of the stamping die 7 is sleeved on the guide rod 9. In order not to affect the normal operation of punching, the guide rod 9 is parallel to the side beam 3, and the guide rod 9 is arranged outside the side beam 3.

[0022] In specific use, the working principle of this device is:

[0023] The silicone is conveyed to one side through the conveyor table in the middle of the operating table. After stopping at a fixed point at the processing station, the stamping die is driven by the hydraulic cylinder, and the silicone is punched and cut through the stamping die. After the punching is completed, in order to reduce the adhesion of the silicone product in the mold cavity, air is supplied through a micro gear air pump to make the silicone product fall. Specifically: there are two meshing gears inside the air pump. When the gears rotate, the tooth grooves of the gears will gradually close and move, sucking air from the inlet of the pump and conveying it to the outlet, that is, sending the air to the outlet pipe, and then the outlet pipe is sent down step by step to the mold cavity, pushing the silicone adhered to the mold cavity to fall, facilitating the centralized transmission of silicone, while reducing the stains left by manual picking and possible safety accidents.

[0024] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A silicone punching mechanism, characterized in that: The invention comprises an operating table (1), wherein a conveying table (2) for conveying silica gel is provided in the middle of the operating table (1), a side beam (3) is vertically arranged on the operating table (1), a top plate (4) is installed on the top of the side beam (3), a hydraulic cylinder (6) is fixedly installed on the top plate (4), a piston rod (61) of the hydraulic cylinder (6) is downwardly connected to a stamping die (7), and the stamping die (7) comprises a plurality of inwardly opening die cavities (71), and the bottom sides of each of the die cavities (71) are Each of the mold cavities (71) is provided with a punching blade (75); an airflow cavity (72) is provided at the top of the mold cavity (71); a connecting pipe (73) is provided between the airflow cavity (72) and the mold cavity (71); the top of the connecting pipe (73) is connected to an air guide pipe (74); a plurality of the air guide pipes (74) are connected to an air outlet pipe (81); the air outlet pipe (81) is externally connected to an air pump (8); an electric control valve is also provided on the air outlet pipe (81); and the air outlet pipe (81) is a retractable spring air pipe.

2. A silicone punching mechanism according to claim 1, characterized in that: A support (5) is provided at the bottom of the operating table (1), and a universal wheel is provided at the bottom of the support (5).

3. A silicone punching mechanism according to claim 2, characterized in that: The communication pipe (73) is vertically arranged between the mold cavity (71) and the air flow cavity (72), and is parallel to the air guide pipe (74).

4. A silicone punching mechanism according to claim 1, characterized in that: The operating table (1) is also provided with a guide rod (9), and the outward side of the punching die (7) is sleeved on the guide rod (9).

5. A silicone punching mechanism according to claim 4, characterized in that: The guide rod (9) and the side beam (3) are parallel to each other, and the guide rod (9) is arranged outside the side beam (3).

6. A silicone punching mechanism according to claim 1, characterized in that: The air pump (8) is a micro gear type air pump.