Epoxy resin gel forming equipment

By designing the pushing components in the epoxy resin gel forming equipment, using the motor-driven screw and movable plate, a solution to quickly remove molded materials is achieved, solving the problem of material removal difficulties and improving molding and removal efficiency.

CN222819387UActive Publication Date: 2025-05-02JIANGXI JINGBAISHI HYDRAULIC MACHINERY CO LTD
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Patent Information

Application Number
CN202421740389.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-02
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

When taking out molded materials, existing epoxy resin gel forming equipment is prone to difficulty in taking out removal due to the adhesion of the outer wall of the material to the inner wall of the mold cavity, which affects the molding efficiency and removal efficiency of subsequent materials.

Method used

An epoxy resin gel forming equipment is designed, using pushing components, including a motor-driven screw and a movable plate. Through the movement of the pushing plate, the forming material can be quickly pushed out of the mold cavity.

Benefits of technology

It realizes rapid and convenient removal of molded materials, improves material removal efficiency, simplifies the operation process, and allows the rollout of molded materials in two fixed molds at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses epoxy resin gel forming equipment, which relates to the field of epoxy resin processing and comprises a bottom plate, a frame is mounted at the top of the bottom plate, a vertical plate is fixed in the middle of the inside of the frame, fixed dies are mounted on two sides of the vertical plate, and a pushing component is arranged in the vertical plate. Through the arrangement of the material pushing assembly, after materials are formed in the die cavity, the motor can be started, the motor works to drive the lead screw to rotate, then the movable seat moves downwards, the movable seat pushes the pressing plate to rotate, after the pressing plate rotates, the movable plate can be pushed to move, the movable plate drives the movable rod to move, and the material pushing plate is driven to move; the material pushing plate can move out of the containing opening and move into the mold cavity, the material pushing plate can push materials in the mold cavity to move, the formed materials can be pushed out, then workers can conveniently and rapidly take out the formed materials, in this way, the formed materials in the two fixed molds can be pushed out at the same time, and the operation process is simple and convenient.
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Description

Technical Field

[0001] The utility model relates to the field of epoxy resin processing, in particular to epoxy resin gel molding equipment. Background Art

[0002] The epoxy resin automatic pressure gel process is a relatively new process technology. The epoxy products produced have good mechanical and electrical properties. Epoxy resin materials are widely used in the production of insulating layers of insulators. In the production process of epoxy resin, the epoxy resin needs to be poured into a mold for molding, so molding equipment is required.

[0003] According to the Chinese patent with publication number CN210082259U, an epoxy resin gel molding device is disclosed. The utility model has a simple structure and a clear and easy-to-understand construction. The molding chambers on the left and right sides of the vertical partition in the molding frame can perform gel operations synchronously, and the gel efficiency is high.

[0004] In response to the above-disclosed patent content, a fixed mold and a movable mold are provided so that the material can be molded in the mold cavity inside the fixed mold and the movable mold. After the material is molded, the material needs to be taken out of the mold cavity. However, when taking it out, the outer wall of the molded material may adhere to the inner wall of the mold cavity, making the removal process more troublesome and time-consuming. As a result, the next batch of materials needs to wait for a long time before they can enter the mold cavity for molding, thereby affecting the molding efficiency of subsequent materials and reducing the efficiency of removing the molded materials. Utility Model Content

[0005] Based on this, the purpose of the utility model is to provide epoxy resin gel molding equipment to solve the technical problem of inconvenience in quickly taking out the molded material.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: epoxy resin gel molding equipment, including a base plate, a frame body is installed on the top of the base plate, and a vertical plate is fixed at the middle position inside the frame body, fixed molds are installed on both sides of the vertical plate, a pushing assembly is provided in the vertical plate, and the pushing assembly includes a motor installed at the middle position on the top of the frame body, a cavity opened in the vertical plate, and a groove and a receiving port opened in the fixed mold, the output end of the motor is connected to a screw rod extending into the cavity, and the outer wall of the screw rod is sleeved with a movable seat, a guide rod is fixed to one side of the inner side of the groove, and the outer wall of the guide rod is sleeved with a movable plate, a pressure plate is connected between the movable plate and the movable seat through a rotating shaft, a movable rod is provided on one side of the movable plate, and a pushing plate is provided at one end of the movable rod.

[0007] By adopting the above technical solution, when the pressure plate rotates, it will push the movable plate to move, and the movable plate will drive the movable rod to move, and drive the push plate to move, so that the push plate moves out of the receiving port and moves into the mold cavity.

[0008] Furthermore, a threaded hole is formed at one end of the movable rod, a threaded column is connected to the inner thread of the threaded hole, and one end of the threaded column is connected to the push plate.

[0009] By adopting the above technical solution, when the push plate needs to be disassembled for replacement, the push plate is first moved out of the fixed mold, and then the staff rotates the push plate, which drives the threaded column to rotate.

[0010] Furthermore, a sealing gasket is provided on the inner wall of the receiving port, the pushing plate is located inside the receiving port, and the outer wall of the pushing plate is in contact with the sealing gasket.

[0011] By adopting the above technical solution, the provision of the sealing gasket can improve the sealing between the receiving port and the pushing plate, thereby preventing the material from penetrating into the gap between the receiving port and the pushing plate.

[0012] Furthermore, the movable seat is threadedly connected to the screw rod, and the bottom end of the screw rod is connected to the lower part of the interior of the cavity through a bearing.

[0013] By adopting the above technical solution, the movable seat can be driven to move when the screw rod rotates, and the movable seat can drive the pressure plate to rotate.

[0014] Furthermore, sliding rods are provided at the upper and lower parts of the frame, and the outer walls of the plurality of sliding rods are sleeved with slide plates, and a movable mold is installed between every two slide plates.

[0015] By adopting the above technical solution, when the movable mold moves, it will drive the slide plate to slide on the slide rod, thereby improving the stability of the movable mold when moving.

[0016] Furthermore, a mold cavity is provided on one side of the movable mold and one side of the fixed mold.

[0017] By adopting the above technical solution, the mold cavity is arranged so that the material can enter the interior thereof and at the same time the material can be formed in the mold cavity.

[0018] Furthermore, hydraulic cylinders are installed on both sides of the frame, and the output ends of the hydraulic cylinders are connected to one side of the movable mold through piston rods.

[0019] By adopting the above technical solution, when mold closing is required, the hydraulic cylinder can be started to extend the piston rod, thereby driving the movable mold to move, so that the movable mold and the fixed mold can be closed.

[0020] Furthermore, a sealing groove is provided on one side of the fixed mold, and a sealing strip is installed on the other side of the movable mold.

[0021] By adopting the above technical solution, when the sealing strip on one side of the movable mold is inserted into the sealing groove, the sealing between the fixed mold and the movable mold can be achieved to prevent the material from flowing out through the gap between the fixed mold or the movable mold.

[0022] Furthermore, two feed pipes extending to the interior of the fixed mold are provided on the top of the frame, a material guide pipe is installed on the top of the feed pipe, and a feed port is provided on the top of the material guide pipe.

[0023] By adopting the above technical solution, the material can be added into the material guide pipe through the feed port, and then the material enters into the mold cavity on the fixed mold through the feed pipe.

[0024] Furthermore, the movable plate is slidably connected to the guide rod, and a protrusion is provided at one end of the guide rod.

[0025] By adopting the above technical solution, the guide rod can guide the movable plate so that the movable plate can move stably and prevent the movable plate from deviating when moving.

[0026] In summary, the utility model mainly has the following beneficial effects:

[0027] The utility model is provided with a pushing assembly, when the material is formed in the mold cavity, the motor can be started, the motor works to drive the screw rod to rotate, thereby making the movable seat move down, and the movable seat pushes the pressure plate to rotate. After the pressure plate rotates, it will push the movable plate to move, and the movable plate will drive the movable rod to move, and drive the pushing plate to move, so that the pushing plate is moved out of the receiving opening and into the mold cavity, and the pushing plate can push the material in the mold cavity to move, so that the molded material can be pushed out, thereby facilitating the staff to quickly take out the molded material, avoiding the situation that the material is difficult to take out, and in this way, the molded materials in the two fixed molds can be pushed out at the same time, the operation process is simple and convenient, thereby improving the efficiency of taking out the materials, and when it is found that the pushing plate is worn and needs to be replaced, the pushing plate is first moved out of the mold cavity, and then the pushing plate is rotated to make the threaded column rotate so that the threaded column is moved out of the threaded hole, so that the pushing plate can be disassembled for replacement, avoiding the worn pushing plate from continuing to be used, and the disassembly method is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0029] Figure 2 It is a schematic diagram of the overall front section structure of the utility model;

[0030] Figure 3 This is a schematic diagram of the three-dimensional structure of the fixed mold side of the utility model;

[0031] Figure 4 This is a schematic diagram of the cross-sectional structure of the vertical plate of the utility model;

[0032] Figure 5 This is a schematic diagram of the three-dimensional structure of the push plate of the utility model;

[0033] Figure 6 It is a schematic diagram of the three-dimensional structure of the threaded column of the utility model.

[0034] In the figure: 1. bottom plate; 2. frame; 3. sliding rod; 4. sliding plate; 5. movable mold; 6. mold cavity; 7. hydraulic cylinder; 8. vertical plate; 9. pusher assembly; 901. motor; 902. screw rod; 903. cavity; 904. movable seat; 905. pressure plate; 906. movable rod; 907. sealing gasket; 908. pusher plate; 909. storage port; 910. threaded column; 911. threaded hole; 912. groove; 913. guide rod; 914. movable plate; 10. fixed mold; 11. sealing groove; 12. sealing strip; 13. feed pipe; 14. guide pipe; 15. feed port. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0036] The following describes an embodiment of the utility model based on its overall structure.

[0037] Embodiment 1:

[0038] Epoxy resin gel molding equipment, such as Figure 1-Figure 6As shown, it includes a bottom plate 1, a frame 2 is installed on the top of the bottom plate 1, and a vertical plate 8 is fixed at the middle position inside the frame 2, fixed molds 10 are installed on both sides of the vertical plate 8, and a pusher assembly 9 is arranged in the vertical plate 8. Slide rods 3 are arranged on the upper and lower parts of the frame 2, and slide plates 4 are sleeved on the outer walls of multiple slide rods 3, and a movable mold 5 is installed between every two slide plates 4. The movable mold 5 is slidably connected with the slide rod 3 through the slide plate 4. When the movable mold 5 moves, it will drive the slide plate 4 to slide on the slide rod 3, thereby improving the stability of the movable mold 5 when moving. A mold cavity 6 is opened on one side of the movable mold 5 and one side of the fixed mold 10, and the mold cavity 6 is arranged so that the material can enter therein The frame 2 is provided with a hydraulic cylinder 7 on both sides thereof, and the output end of the hydraulic cylinder 7 is connected to one side of the movable mold 5 through a piston rod. When the mold needs to be closed, the hydraulic cylinder 7 can be started to extend the piston rod, thereby driving the movable mold 5 to move, so that the movable mold 5 and the fixed mold 10 can be closed. Two feed pipes 13 extending to the inside of the fixed mold 10 are provided on the top of the frame 2. A guide pipe 14 is installed on the top of the feed pipe 13, and a feed port 15 is provided on the top of the guide pipe 14, so that the material can be added into the guide pipe 14 through the feed port 15, and the material then enters the mold cavity 6 on the fixed mold 10 through the feed pipe 13.

[0039] See also Figure 1-Figure 5 The push assembly 9 includes a motor 901 installed at the middle position of the top of the frame 2, a cavity 903 opened inside the vertical plate 8, and a groove 912 and a receiving port 909 opened inside the fixed mold 10. The output end of the motor 901 is connected to a screw rod 902 extending into the cavity 903, and the outer wall of the screw rod 902 is sleeved with a movable seat 904, the movable seat 904 is threadedly connected to the screw rod 902, and the bottom end of the screw rod 902 is connected to the lower part of the cavity 903 through a bearing, so that when the screw rod 902 rotates, the movable seat 904 can be driven to move, and the movable seat 904 will drive the pressure plate 905 to rotate. A guide rod 913 is fixed to one side of the inner side of the groove 912, and a movable plate 914 is sleeved on the outer wall of the guide rod 913.

[0040] See also Figure 2-Figure 6 A pressure plate 905 is connected between the movable plate 914 and the movable seat 904 through a rotating shaft. A movable rod 906 is provided on one side of the movable plate 914, and a push plate 908 is provided at one end of the movable rod 906. When the pressure plate 905 rotates, it will push the movable plate 914 to move, and the movable plate 914 will drive the movable rod 906 to move, and drive the push plate 908 to move, so that the push plate 908 moves out of the receiving port 909 and moves into the mold cavity 6. The movable plate 914 is slidably connected to the guide rod 913, and a protrusion is provided at one end of the guide rod 913. The guide rod 913 can guide the movable plate 914 so that the movable plate 914 can move stably to prevent the movable plate 914 from offset when moving.

[0041] Embodiment 2:

[0042] Based on the above-mentioned embodiment 1, the push plate 908 may be worn out after being used for a long time, so it is necessary to replace the push plate 908, so the following structure is set.

[0043] Specifically, a threaded hole 911 is provided at one end of the movable rod 906, and a threaded column 910 is connected to the internal thread of the threaded hole 911, and one end of the threaded column 910 is connected to the push plate 908. The push plate 908 is detachably connected to the movable rod 906. When the push plate 908 needs to be removed for replacement, the push plate 908 is first moved out of the fixed mold 10, and then the staff rotates the push plate 908, and the push plate 908 drives the threaded column 910 to rotate.

[0044] Embodiment three:

[0045] On the basis of the above-mentioned embodiment 1, a receiving opening 909 is provided so that the push plate 908 can be received in the receiving opening 909 to prevent the push plate 908 from affecting the material forming effect. In order to prevent the material from penetrating into the gap between the push plate 908 and the receiving opening 909, the following structure is provided.

[0046] Specifically, a sealing gasket 907 is provided on the inner wall of the storage port 909, and a push plate 908 is located inside the storage port 909. The outer wall of the push plate 908 is in contact with the sealing gasket 907. The setting of the sealing gasket 907 can improve the sealing between the storage port 909 and the push plate 908, and prevent the material from penetrating into the gap between the storage port 909 and the push plate 908.

[0047] Embodiment 4:

[0048] On the basis of the above-mentioned first embodiment, since the movable mold 5 will be molded together with the fixed mold 10, in order to improve the sealing performance after the movable mold 5 and the fixed mold 10 are molded together, the following structure will be provided.

[0049] See also Figure 1-Figure 3 A sealing groove 11 is provided on one side of the fixed mold 10, and a sealing strip 12 is installed on the other side of the movable mold 5. The sealing strip 12 is adapted to the sealing groove 11. When the sealing strip 12 on one side of the movable mold 5 is inserted into the sealing groove 11, the sealing between the fixed mold 10 and the movable mold 5 can be achieved to prevent the material from flowing out through the gap between the fixed mold 10 or the movable mold 5.

[0050] The working principle of the utility model is as follows: first, the staff installs the equipment and connects the power supply, then starts the hydraulic cylinder 7, so that the piston rod extends and drives the movable mold 5 to move, and the movable mold 5 drives the sealing strip 12 to move. When the movable mold 5 and the fixed mold 10 are closed, the sealing strip 12 will move into the sealing groove 11, thereby improving the sealing between the movable mold 5 and the fixed mold 10, and then the material is added into the guide pipe 14 through the feed port 15, and the material flows into the mold cavity 6 through the feed pipe 13, so that the material can be formed inside the mold cavity 6;

[0051] After the material is formed, the hydraulic cylinder 7 can be started to shrink the piston rod, thereby driving the movable mold 5 to reset and move, so that the movable mold 5 is separated from the fixed mold 10, and the sealing strip 12 is also moved out from the inside of the sealing groove 11, and then the motor 901 is started, and the motor 901 drives the screw 902 to rotate, so that the movable seat 904 moves down, and the movable seat 904 pushes the pressure plate 905 to rotate. After the pressure plate 905 rotates, it will push the movable plate 914 to move, and the movable plate 914 will drive the movable rod 906 to move, and drive the push plate 908 to move, so that the push plate 908 moves out of the receiving port 909 and moves into the mold cavity 6, and the push plate 908 can push the molding material in the mold cavity 6 to move, so that the molding material can be pushed out, so that it is convenient for the staff to quickly take out the molding material;

[0052] When it is found that the push plate 908 is worn and needs to be replaced, first remove the push plate 908 from the mold cavity 6, and then rotate the push plate 908 to rotate the threaded column 910 so that the threaded column 910 can be moved out of the threaded hole 911. In this way, the push plate 908 can be removed, and then the threaded column 910 on the new push plate 908 is screwed into the threaded hole 911 to complete the installation of the push plate 908.

[0053] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. An epoxy resin gel molding device, comprising a base plate (1), characterized in that: A frame (2) is installed on the top of the bottom plate (1), and a vertical plate (8) is fixed at the middle position inside the frame (2), and a fixed mold (10) is installed on both sides of the vertical plate (8). A material pushing assembly (9) is arranged inside the vertical plate (8), and the material pushing assembly (9) includes a motor (901) installed at the middle position of the top of the frame (2), a cavity (903) opened inside the vertical plate (8), and a groove (912) and a receiving port (909) opened inside the fixed mold (10), and the output end of the motor (901) is connected to the output end of the motor (901). A screw rod (902) is connected to the interior of the cavity (903), and the outer wall of the screw rod (902) is sleeved with a movable seat (904). A guide rod (913) is fixed to one side of the interior of the groove (912), and the outer wall of the guide rod (913) is sleeved with a movable plate (914). A pressure plate (905) is connected between the movable plate (914) and the movable seat (904) via a rotating shaft. A movable rod (906) is provided on one side of the movable plate (914), and a push plate (908) is provided at one end of the movable rod (906).

2. The epoxy resin gel molding equipment according to claim 1, characterized in that: A threaded hole (911) is formed at one end of the movable rod (906), a threaded column (910) is connected to the inner thread of the threaded hole (911), and one end of the threaded column (910) is connected to the push plate (908).

3. The epoxy resin gel molding equipment according to claim 1, characterized in that: The inner wall of the receiving opening (909) is provided with a sealing gasket (907), the pushing plate (908) is located inside the receiving opening (909), and the outer wall of the pushing plate (908) is in contact with the sealing gasket (907).

4. The epoxy resin gel molding equipment according to claim 1, characterized in that: The movable seat (904) is threadedly connected to the screw rod (902), and the bottom end of the screw rod (902) is connected to the inner bottom of the cavity (903) through a bearing.

5. The epoxy resin gel molding equipment according to claim 1, characterized in that: Slide bars (3) are provided at the upper and lower parts of the frame (2), and slide plates (4) are sleeved on the outer walls of the plurality of slide bars (3), and a movable mold (5) is installed between every two slide plates (4).

6. The epoxy resin gel molding equipment according to claim 5, characterized in that: A mold cavity (6) is provided on one side of the movable mold (5) and one side of the fixed mold (10).

7. The epoxy resin gel molding equipment according to claim 5, characterized in that: Hydraulic cylinders (7) are installed on both sides of the frame (2), and the output end of the hydraulic cylinder (7) is connected to one side of the movable mold (5) through a piston rod.

8. The epoxy resin gel molding equipment according to claim 5, characterized in that: A sealing groove (11) is provided on one side of the fixed mold (10), and a sealing strip (12) is installed on the other side of the movable mold (5).

9. The epoxy resin gel molding equipment according to claim 1, characterized in that: The top of the frame (2) is provided with two feed pipes (13) extending into the interior of the fixed mold (10), the top of the feed pipe (13) is provided with a material guide pipe (14), and the top of the material guide pipe (14) is provided with a feed port (15).

10. The epoxy resin gel molding equipment according to claim 1, characterized in that: The movable plate (914) is slidably connected to the guide rod (913), and a protrusion is provided at one end of the guide rod (913).

Citation Information

Patent Citations

  • Epoxy resin gel forming device

    CN210082259U