Carrier for water heater production
By designing a water heater production vehicle that can position the water heater body, the existing water heater's problems of difficulty in processing, low efficiency and difficulty in control during the foaming process are solved, and the foaming process is automated and precisely controlled, and efficiency and compactness are improved.
Patent Information
- Application Number
- CN202421778091.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing water heaters are difficult to process, have low efficiency, are easy to deform and difficult to control during the foaming process, and require manual care. The foaming material is prone to overflow, consume too much, the internal foaming is not dense, and the mold is damaged during the mold release process.
A water heater production vehicle is designed to position the water heater body, and the stable positioning and foaming operation of the water heater is achieved through the support seat, fixing frame and locking components to ensure the automation and precise control of the foaming process.
It realizes automation and precise control of the foaming process of the water heater, reduces manual intervention, improves foaming efficiency and compactness, avoids mold damage and foaming material overflow, and is easy to use.
Smart Images

Figure CN222819416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of water heater processing, in particular to a carrier for producing water heaters. Background Art
[0002] The electric water heater includes a water heater body consisting of an inner tank and an outer shell. In order to improve the thermal insulation effect of the water heater, an insulation layer formed by a foaming material needs to be provided between the inner tank and the outer shell. The current inner tank is difficult to process during foaming, has low efficiency, deforms during the foaming process, is difficult to control, cannot automatically block the bubbles when the foaming temperature is the highest, requires manual supervision, and also has a series of problems such as easy overflow of the foaming material, excessive consumption, loose internal foaming, and damage caused by friction between the inner tank mold and the body during the demolding process.
[0003] The utility model is produced based on the above-mentioned shortcomings. Utility Model Content
[0004] The purpose of the utility model is to overcome the problems of the prior art and provide a carrier for producing water heaters which can position the water heater body and facilitate the filling and foaming.
[0005] In order to achieve the above purpose, the utility model adopts the following scheme:
[0006] A carrier for producing water heaters, capable of positioning a water heater body, wherein the water heater body has a first opening and a second opening at the upper and lower ends thereof, comprising: a base, wherein the base is connected to a support seat in which the first opening can be inserted and support the water heater body, wherein the base is also connected to a first fixing frame located outside the support seat, wherein the first fixing frame is provided with a first groove in which a side edge of the water heater body can be inserted, wherein the first fixing frame is connected to a second fixing frame that can rotate relative to the first fixing frame, wherein the second fixing frame is provided with a second groove in which a side edge of the water heater body can be inserted, wherein the second fixing frame can form a positioning groove for fixing the water heater body when the second fixing frame is rotated and closed relative to the first fixing frame, wherein the carrier for producing water heaters also comprises an extrusion component that can be inserted into the second opening of the water heater body and extrude and foam, wherein the first fixing frame is also connected to a cover plate that can rotate relative to the first fixing frame to press the extrusion component and close the top end of the positioning groove, wherein a first locking component that can lock the cover plate and the second fixing frame is provided between the cover plate and the second fixing frame, and a plurality of second locking components that can lock the first fixing frame and the second fixing frame are provided between the first fixing frame and the second fixing frame.
[0007] A protruding positioning ring is arranged in the water heater body and on one side near the second opening, and an arc surface which can cooperate with the positioning ring to prevent the foam from overflowing is arranged on the extrusion component.
[0008] The extrusion component includes an extrusion part arranged at an interval up and down, the bottom of the extrusion part is provided with a top pressure surface, the side of the extrusion part is provided with the arc surface, the extrusion part is connected to a positioning part that can be fitted with the inner wall surfaces of the first fixing frame and the second fixing frame, and the top surface of the positioning part is flush with the top surfaces of the first fixing frame and the second fixing frame.
[0009] The back side of the extrusion part is provided with a handle.
[0010] The water heater body is provided with a plurality of pipe openings, the first fixing frame is provided with a first making way groove capable of making way for the plurality of pipe openings, and the second fixing frame is provided with a second making way groove capable of making way for the plurality of pipe openings.
[0011] The first locking assembly includes a first connecting block connected to the cover plate, the first connecting block is provided with a first locking position, the second fixing frame is connected to a first mounting seat, the first mounting seat is connected to a first operating member that can rotate relative to the first mounting seat, and the first operating member is connected to a first locking member that can rotate relative to the first operating member and can be locked to the first locking position when the first operating member moves.
[0012] The first locking position is an open groove, the lower end of the first locking member is rotatably connected to the first operating member and is set away from the rotation axis of the first operating member, the first locking member is a snap ring, and the upper end of the first locking member can be inserted into the open groove to lock the first locking assembly.
[0013] The second locking assembly includes a second connecting block connected to the first fixing frame, the second connecting block is provided with a second locking position, the second fixing frame is connected to a second mounting seat, the second mounting seat is connected to a second operating member that can rotate relative to the first operating member, the second operating member is connected to a second locking member that can rotate relative to the first operating member and can be locked to the second locking position when the second operating member is active, the second locking position is an open groove, the lower end of the second locking member is rotatably connected to the second operating member and is set away from the rotation axis of the second operating member, the second locking member is a snap ring, and the upper end of the second locking member can be inserted into the second locking position to lock the second locking assembly.
[0014] A height adjustment component capable of adjusting the height of the support seat relative to the base is provided between the support seat and the base.
[0015] The lower end of the base is also connected to a moving seat, and the lower end of the moving seat is connected to a plurality of universal wheel assemblies.
[0016] Compared with the prior art, the utility model has the following advantages: when the utility model is in use, the water heater body is picked up with the first opening facing downward, and then the first opening is aligned with the support seat, and the water heater body is pressed down so that part of the support seat is inserted into the first opening, and the side of the water heater body is inserted into the first groove of the first fixing frame, and then the second fixing frame is rotated to close relative to the first fixing frame, and the second groove of the second fixing frame is engaged with the other side of the water heater body, and then all the multiple second locking components are locked, so that the water heater body is located in the positioning groove, and then through The second opening is poured with foam through an external device. After the foaming is completed, the extrusion component is aligned with the positioning groove, and the extrusion component is pressed down so that the extrusion component is partially inserted into the second opening. The cover plate is then rotated. The cover plate is rotated relative to the first fixing frame and covers the top of the first fixing frame and the second fixing frame, and the top of the positioning groove is closed. During the covering process of the cover plate, the bottom surface of the cover plate will press the extrusion component, thereby making the foaming flat. Then the first locking assembly is locked, and the foaming is laid more evenly. After all operations are completed, the carrier is transferred to the next process to quickly shape the foam, which is very convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the structural schematic diagrams of the carrier used for producing water heaters of the utility model;
[0018] Figure 2 This is the second structural schematic diagram of the carrier for producing water heaters of the utility model;
[0019] Figure 3 This is a state diagram of the second fixing frame of the carrier for water heater production of the utility model when it is opened;
[0020] Figure 4 This is an exploded view of the water heater body and base in the carrier for water heater production of the utility model;
[0021] Figure 5 This is a state diagram of the first locking component of the carrier for water heater production of the utility model when it is unlocked;
[0022] Figure 6 This is a state diagram of the second locking component of the carrier for water heater production of the utility model when it is unlocked;
[0023] Figure 7 It is a structural schematic diagram of the height adjustment component in the carrier for water heater production of the utility model;
[0024] Figure 8 This is one of the structural schematic diagrams of the extrusion components in the carrier for water heater production of the utility model;
[0025] Fig. 9This is the second structural schematic diagram of the extrusion component in the carrier for water heater production of the utility model.
[0026] Reference numerals: water heater body 1, first opening 11, second opening 12, positioning ring 13, pipe mouth 14; base 2; support seat 3; first fixing frame 41, first groove 411, first make way groove 412, second fixing frame 42, second groove 421, second make way groove 422; extrusion component 5, arc surface 51, extrusion part 52, top pressure surface 521, positioning part 53, handle 54; cover plate 6; first locking assembly 7, first connecting block 71, first locking position 711, first mounting seat 72, first operating member 73, first locking member 74; second locking assembly 8, second connecting block 81, second locking position 811, second mounting seat 82, second operating member 83, second locking member 84; height adjustment assembly 91, movable seat 92, universal wheel assembly 93. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the embodiments:
[0028] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0029] like Figures 1 to 9 As shown, a carrier for water heater production can position the water heater body 1, the water heater body 1 has a first opening 11 and a second opening 12 at the upper and lower ends, including: a base 2, the base 2 is connected to a support seat 3 that can be inserted into the first opening 11 and support the water heater body 1, the base 2 is also connected to a first fixing frame 41 located outside the support seat 3, the first fixing frame 41 is provided with a first groove 411 that can be inserted into the side of the water heater body 1, the first fixing frame 41 is connected to a second fixing frame 42 that can rotate relative to the first fixing frame 41, and the second fixing frame 42 is provided with a second groove 411 that can be inserted into the side of the water heater body 1 Two grooves 421, the second fixing frame 42 can form a positioning groove 43 for fixing the water heater body 1 when it is rotated and closed relative to the first fixing frame 41, the carrier for water heater production also includes an extrusion component 5 that can be inserted into the second opening 12 of the water heater body 1 and squeeze and foam, the first fixing frame 41 is also connected to a cover plate 6 that can rotate relative to it to press the extrusion component 5 and close the top of the positioning groove 43, a first locking component 7 that can lock the two is provided between the cover plate 6 and the second fixing frame 42, and a plurality of second locking components 8 that can lock the two are provided between the first fixing frame 41 and the second fixing frame 42.
[0030] When the utility model is in use, the water heater body 1 is picked up with the first opening 11 facing downward, and then the first opening 11 is aligned with the support seat 3, and the water heater body 1 is pressed down so that part of the support seat 3 is inserted into the first opening 11, and the side of the water heater body 1 is inserted into the first groove 411 of the first fixing frame 41, and then the second fixing frame 42 is rotated so that the second fixing frame 42 is rotated and closed relative to the first fixing frame 41, and the second groove 421 of the second fixing frame 42 is engaged with the other side of the water heater body 1, and then the plurality of second locking components 8 are all locked, so that the water heater body 1 is located in the positioning groove 43, and then the water heater body 1 is moved toward the water heater body 1 through an external device. The second opening 12 is filled with foam. After the filling and foaming are completed, the extrusion component 5 is aligned with the positioning groove 43, and the extrusion component 5 is pressed down so that the extrusion component 5 is partially inserted into the second opening 12. Then the cover plate 6 is rotated. The cover plate 6 is rotated relative to the first fixing frame 41 and covers the top of the first fixing frame 41 and the second fixing frame 42, and the top of the positioning groove 43 is closed. During the covering process of the cover plate 6, the bottom surface of the cover plate 6 will press the extrusion component 5, thereby making the foaming flat. Then the first locking assembly 7 is locked, and the foaming is laid more evenly. After all operations are completed, the carrier is transferred to the next process to quickly shape the foam, which is very convenient to use.
[0031] like Figures 8 to 9 As shown, a protruding positioning ring 13 is provided on one side of the water heater body 1 near the second opening 12, and a curved surface 51 is provided on the extrusion component 5 to cooperate with the positioning ring 13 to prevent the foam from overflowing. The setting of the positioning ring 13 can prevent the foam from overflowing from the outside, and the setting of the curved surface 51 can make the extrusion component 5 more uniform and more beautiful when extruding the foam. Due to the curved surface 51, the extrusion component 5 can fit the foam better.
[0032] like Figure 3 , Figure 8 and Fig. 9 As shown, the extrusion component 5 includes an extrusion portion 52 arranged at intervals from top to bottom, a top pressure surface 521 is provided at the bottom of the extrusion portion 52, and the side of the extrusion portion 52 is provided with the arc surface 51. The extrusion portion 52 is connected with a positioning portion 53 that can fit with the inner wall surface of the first fixing frame 41 and the second fixing frame 42, and the top surface of the positioning portion 53 is flush with the top surface of the first fixing frame 41 and the second fixing frame 42. The top pressure surface 521 is used to make the foaming smoother, and the arc surface 51 can make the shape of the foam formed along the arc surface 51 smoother, avoiding the occurrence of potholes and affecting the thermal insulation effect of the foaming. The positioning portion 53 is used to fit with the inner wall surface of the first fixing frame 41 and the second fixing frame 42, and is used to guide the sliding of the extrusion component 5. The top surface of the positioning portion 53 is flush with the top surface of the first fixing frame 41 and the second fixing frame 42, which can facilitate the final state of the positioning extrusion component 5.
[0033] like Figures 8 to 9 As shown, a handle 54 is provided on the back side of the extrusion part 52. The setting of the handle 54 is convenient for workers to set and take out the extrusion part 5, and it is more convenient to use.
[0034] The water heater body 1 is provided with a plurality of pipe openings 14, the first fixing frame 41 is provided with a first make way groove 412 capable of making way for the plurality of pipe openings 14, and the second fixing frame 42 is provided with a second make way groove 422 capable of making way for the plurality of pipe openings 14. The provision of the first make way groove 412 and the second make way groove 422 facilitates making way for the plurality of pipe openings 14, so that the structural design of the first fixing frame 41 and the second fixing frame 42 is more compact and occupies less space.
[0035] like Figure 1 and Figure 5 As shown, the first locking assembly 7 includes a first connecting block 71 connected to the cover plate 6, the first connecting block 71 is provided with a first locking position 711, the second fixing frame 42 is connected to a first mounting seat 72, the first mounting seat 72 is connected to a first operating member 73 which can rotate relative to the first operating member 73, and the first operating member 73 is connected to a first locking member 74 which can rotate relative to the first operating member 73 and can be locked to the first locking position 711 when the first operating member 73 moves. When locking is required, the cover plate 6 is covered on the top of the first fixing frame 41 and the second fixing frame 42, and then the first operating member 73 is pulled upward to allow the first locking member 74 to have sufficient position movement, and then the first locking member 74 is rotated so that the upper end of the first locking member 74 is locked into the first locking position 711, and then the first operating member 73 is pressed downward. When the first operating member 73 is pressed downward, it drives the first locking member 74 to move. When the first operating member 73 is rotated to the preset position, the first locking member 74 is continuously engaged with the first locking position 711, so that the entire first locking assembly 7 is in a locked state, and the cover plate 6 and the second fixing frame 42 are locked.
[0036] like Figure 1 and Figure 5 As shown, the first locking position 711 is an open groove, the lower end of the first locking member 74 is rotatably connected to the first operating member 73 and is arranged away from the rotation axis of the first operating member 73, the first locking member 74 is a snap ring, and the upper end of the first locking member 74 can be snapped into the open groove to lock the first locking assembly 7. The lower end of the first locking member 74 is rotatably connected to the first operating member 73 and is arranged away from the rotation axis of the first operating member 73, so that the first locking member 74 has sufficient positional mobility and is snapped into the first locking position 711.
[0037] like Figure 1 and Figure 6As shown, the second locking assembly 8 includes a second connecting block 81 connected to the first fixing frame 41, the second connecting block 81 is provided with a second locking position 811, the second fixing frame 42 is connected to a second mounting seat 82, the second mounting seat 82 is connected with a second operating member 83 which can rotate relative to it, the second operating member 83 is connected with a second locking member 84 which can rotate relative to it and can be locked to the second locking position 811 when the second operating member 83 is active, the second locking position 811 is an open groove, the lower end of the second locking member 84 is rotatably connected to the second operating member 83 and is set away from the rotation axis of the second operating member 83, the second locking member 84 is a snap ring, and the upper end of the second locking member 84 can be inserted into the second locking position 811 to lock the second locking assembly 8. When locking is required, the second fixing frame 42 is rotated so that the second fixing frame 42 and the first fixing frame 41 are brought close to each other, and then the second operating member 83 is pulled to the right so that the second locking member 84 has sufficient positional movement, and then the second locking member 84 is rotated so that the upper end of the second locking member 84 is snapped into the second locking position 811, and then the second operating member 83 is pressed to the left. When the second operating member 83 is pressed to the left, the second locking member 84 is driven to move. When the second operating member 83 is rotated to the preset position, the second locking member 84 is continuously snapped into the second locking position 811, so that the entire second locking assembly 8 is in a locked state, and the second fixing frame 42 is locked with the first fixing frame 41. The lower end of the second locking member 84 is rotatably connected to the second operating member 83 and is set away from the rotation axis of the second operating member 83, so that the second locking member 84 has sufficient positional movement and is snapped into the second locking position 811.
[0038] like Figure 3 and Figure 7 As shown, a height adjustment component 91 capable of adjusting the height of the support base 3 relative to the base 2 is provided between the support base 3 and the base 2. The setting of the height adjustment component 91 can adapt to water heater bodies 1 of different volumes, and has a wider range of uses.
[0039] like Figure 3 and Figure 4 As shown, the lower end of the base 2 is also connected to a moving seat 92, and the lower end of the moving seat 92 is connected to a plurality of universal wheel assemblies 93. The arrangement of the moving seat 92 and the universal wheel assemblies 93 facilitates the mobile base 2 to place a plurality of carriers, form an assembly line, and improve work efficiency.
[0040] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A carrier for water heater production, capable of positioning a water heater body (1), wherein the water heater body (1) has a first opening (11) and a second opening (12) at the upper and lower ends, characterized in that: include: A base (2), the base (2) being connected to a support seat (3) capable of being inserted into a first opening (11) and supporting a water heater body (1), the base (2) being further connected to a first fixing frame (41) located outside the support seat (3), the first fixing frame (41) being provided with a first groove (411) capable of being inserted into a side edge of the water heater body (1), the first fixing frame (41) being connected to a second fixing frame (42) capable of rotating relative thereto, the second fixing frame (42) being provided with a second groove (421) capable of being inserted into a side edge of the water heater body (1), the second fixing frame (42) being rotatable relative to the first fixing frame (41). ) can be rotated and closed to form a positioning groove (43) for fixing the water heater body (1), the water heater production carrier also includes an extrusion component (5) that can be inserted into the second opening (12) of the water heater body (1) and squeeze and foam, the first fixing frame (41) is also connected to a cover plate (6) that can rotate relative to it to press the extrusion component (5) and close the top of the positioning groove (43), a first locking component (7) that can lock the cover plate (6) and the second fixing frame (42) is provided between the cover plate (6) and the second fixing frame (42), and a plurality of second locking components (8) that can lock the first fixing frame (41) and the second fixing frame (42) are provided between the first fixing frame (41) and the second fixing frame (42).
2. The carrier for water heater production according to claim 1, characterized in that: A protruding positioning ring (13) is provided on one side of the water heater body (1) and adjacent to the second opening (12), and an arc-shaped surface (51) capable of cooperating with the positioning ring (13) to prevent bubbles from overflowing is provided on the extrusion component (5).
3. The carrier for water heater production according to claim 2, characterized in that: The extrusion component (5) comprises an extrusion portion (52) spaced apart from each other, the bottom of the extrusion portion (52) being provided with a top pressure surface (521), the side of the extrusion portion (52) being provided with the arc surface (51), the extrusion portion (52) being connected with a positioning portion (53) capable of being fitted with the inner wall surfaces of the first fixing frame (41) and the second fixing frame (42), the top surface of the positioning portion (53) being flush with the top surfaces of the first fixing frame (41) and the second fixing frame (42).
4. The carrier for water heater production according to claim 3, characterized in that: The back side of the extrusion portion (52) is connected to a handle (54).
5. The carrier for water heater production according to claim 1, characterized in that: The water heater body (1) is provided with a plurality of pipe openings (14), the first fixing frame (41) is provided with a first making way groove (412) capable of making way for the plurality of pipe openings (14), and the second fixing frame (42) is provided with a second making way groove (422) capable of making way for the plurality of pipe openings (14).
6. The carrier for water heater production according to claim 1, characterized in that: The first locking assembly (7) comprises a first connecting block (71) connected to the cover plate (6), the first connecting block (71) being provided with a first locking position (711), the second fixing frame (42) being connected to a first mounting seat (72), the first mounting seat (72) being connected to a first operating member (73) capable of rotating relative to the first operating member (73), and the first operating member (73) being connected to a first locking member (74) capable of rotating relative to the first operating member (73) and capable of being locked to the first locking position (711) when the first operating member (73) is moved.
7. The carrier for water heater production according to claim 6, characterized in that: The first locking position (711) is an open groove, the lower end of the first locking member (74) is rotatably connected to the first operating member (73) and is arranged away from the rotation axis of the first operating member (73), the first locking member (74) is a snap ring, and the upper end of the first locking member (74) can be snapped into the open groove to lock the first locking assembly (7).
8. The carrier for water heater production according to claim 1, characterized in that: The second locking assembly (8) comprises a second connecting block (81) connected to the first fixing frame (41), the second connecting block (81) being provided with a second locking position (811), the second fixing frame (42) being connected to a second mounting seat (82), the second mounting seat (82) being connected to a second operating member (83) capable of rotating relative to the second operating member (83), the second operating member (83) being connected to a second locking member (84) capable of rotating relative to the second operating member (83) and capable of being locked to the second locking position (811) when the second operating member (83) is movable, the second locking position (811) being an open groove, the lower end of the second locking member (84) being rotatably connected to the second operating member (83) and being arranged to deviate from the rotation axis of the second operating member (83), the second locking member (84) being a snap ring, the upper end of the second locking member (84) being capable of being locked into the second locking position (811) so that the second locking assembly (8) is locked.
9. The carrier for water heater production according to claim 1, characterized in that: A height adjustment component (91) capable of adjusting the height of the support seat (3) relative to the base (2) is provided between the support seat (3) and the base (2).
10. The carrier for water heater production according to claim 1, characterized in that: The lower end of the base (2) is also connected to a moving seat (92), and the lower end of the moving seat (92) is connected to a plurality of universal wheel assemblies (93).