PCBA (Printed Circuit Board Assembly) turnover disc
By designing a PCBA turntable with reinforcement function and a PCBA turntable with reserved adsorption surface, the problem of PCBA plates being crushed due to gravity during stacking is solved, and the efficiency of automated loading is improved, thereby reducing labor costs.
Patent Information
- Application Number
- CN202421912142.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-06
AI Technical Summary
In the PCBA processing process, when large and long-sized PCBA boards are stacked directly, the middle part is sunk downward due to gravity and cannot be connected to the automated machinery, resulting in high cost of manual loading and low efficiency.
A PCBA turntable is designed, and the upper surface of the disk body is recessed downward to form a storage groove for storing PCBA. Vertical grooves are arranged in the middle of the storage groove, and the groove walls form reinforcement functions to prevent the depression from being crushed; adsorption surfaces are reserved on both sides of the disk body for machine adsorption and automatic loading.
It effectively prevents the PCBA board from being sunken downward due to excessive weight in the middle during stacking, which improves the efficiency of automatic loading and reduces the cost of manual loading.
Smart Images

Figure CN222820432U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic equipment, in particular to a PCBA turnover plate. Background Art
[0002] PCBA is the abbreviation of Printed Circuit Board + Assembly, which means the entire process of PCB blank board after SMT mounting or DIP plug-in, referred to as PCBA. Printed circuit board, also known as printed circuit board, printed circuit board, often uses the English abbreviation PCB, is an important electronic component, a support for electronic components, and a provider of circuit connections for electronic components. Because it is made using electronic printing technology, it is called a "printed" circuit board. PCBA can be simply a series of process flows consisting of SMT patch processing, DIP plug-in processing and PCBA testing, referred to as PCBA.
[0003] However, in the process of PCBA processing, PCBA needs to be stored and loaded. Especially for some large and long PCBA processing application scenarios, the directly stacked PCBA turntable will cause the PCBA board below to be crushed due to the increase in the number of stacks, and it cannot be connected to the automated machinery for automatic loading, so manual loading is required, resulting in high labor costs and low efficiency. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a PCBA turnover plate, which aims to solve the technical problems in the prior art such as the PCBA board being too heavy in the middle and crushing the lower PCBA board during the stacking process, and the low efficiency of manual loading.
[0005] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a PCBA turnover plate, including a plate body, characterized in that the upper surface of the plate body is recessed downward to form a plurality of receiving grooves for storing PCBAs, the receiving grooves include a plurality of side walls for limiting the edge position of the PCBA, and a groove bottom perpendicular to the plurality of side walls, the receiving grooves also include notches arranged on the side walls, and the plurality of receiving grooves are arranged in a linear array, the upper surface of the plate body is recessed downward to form a groove, the groove is arranged perpendicular to the plurality of receiving grooves, the groove includes a plurality of groove walls forming a step structure with the groove bottom, and a groove bottom arranged perpendicular to the groove walls, and the plate body also includes adsorption surfaces located on both sides of the receiving groove for absorbing the plate body.
[0006] Compared with the prior art, the utility model has the following beneficial effects: a groove is set in the vertical receiving groove, and the groove wall of the groove is used to form a reinforcing rib function, which has the function of resisting the stacked lower PCBA tray from being stacked too high and sinking downward, thereby avoiding the stacked PCBA tray from crushing the PCBA board at the lower end due to the sinking. At the same time, the recessed space formed by the groove can also be used for manually taking the PCBA board; an adsorption tray for the machine to adsorb and transport the tray body is reserved on the tray body, so that the loading of the PCBA is connected to the automated program, reducing the cost of manual loading and improving the loading efficiency.
[0007] According to one aspect of the above technical solution, the groove is arranged in the middle of the accommodating groove.
[0008] According to one aspect of the above technical solution, the disk body is provided with a plurality of grooves, and the groove array is provided on the adsorption surface.
[0009] According to one aspect of the above technical solution, the tray body further includes a side plate formed by extending downward from the edge of the tray body.
[0010] According to one aspect of the above technical solution, the tray body also includes a bottom plate formed by extending outward from the lower edge of the side plate.
[0011] According to one aspect of the above technical solution, a plurality of support platforms are provided on the tray body, and the support platforms are located on the side plates.
[0012] According to one aspect of the above technical solution, a pressing platform cooperating with the supporting platform for stacking is provided on the lower surface of the tray.
[0013] According to one aspect of the above technical solution, the disk body is arranged in a rectangular shape with missing corners. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the top view of the PCBA turnover plate in one embodiment of the utility model;
[0015] Figure 2 This is a bottom view structural diagram of a PCBA turntable in one embodiment of the utility model;
[0016] Description of the main component symbols: 1-disc, 11-accommodating groove, 111-side wall, 112-groove bottom, 12-adsorption surface, 13-groove, 131-groove wall, 132-groove bottom, 14-notch, 15-support platform, 16-pressing platform, 17-groove, 2-side plate, 3-bottom plate;
[0017] The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0019] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0021] See also Figure 1 to Figure 2 A PCBA turnover plate provided in a first embodiment of the utility model comprises a plate body 1, wherein the upper surface of the plate body 1 is recessed downward to form a plurality of receiving grooves 11 for storing PCBAs, wherein the receiving grooves 11 comprise a plurality of side walls 111 for limiting the edge position of the PCBA, and a groove bottom 112 perpendicular to the plurality of side walls 111, wherein the receiving grooves 11 further comprise notches 14 arranged on the side walls 111, wherein the plurality of receiving grooves 11 are arranged in a linear array, wherein the upper surface of the plate body 1 is recessed downward to form a groove 13, wherein the groove 13 is arranged perpendicular to the plurality of receiving grooves 11, wherein the groove 13 comprises a plurality of groove walls 131 forming a step structure with the groove bottom 112, and a groove bottom 132 arranged perpendicular to the groove walls 131, wherein the plate body 1 further comprises adsorption surfaces 12 located on both sides of the receiving groove 11 for adsorbing the plate body 1.
[0022] In this real-time example, the linear array arrangement of the receiving grooves 11 facilitates the robot arm to pick up the PCBA board, and the groove wall 131 and the groove bottom 112 form a step structure. It can be understood that the groove wall 131 and the groove bottom 112 are arranged vertically, and the vertical distance from the groove bottom 112 to the upper surface of the PCBA board is smaller than the vertical distance from the groove bottom 132 to the surface of the PCBA tray. When the PCBA trays are stacked, the middle of the PCBA tray will be concave downward due to gravity. Since the groove 13 is provided and the groove wall 131 is vertical to the PCBA The upper surface of the BA tray is in the same horizontal plane as the direction of gravity, so that the force of gravity acts on the side of the groove wall 131, playing a role similar to a reinforcing rib, thereby preventing the lower PCBA board from being depressed downward due to excessive weight in the middle during stacking. It should be noted that the vertical groove wall 131 needs to have a certain thickness outside the edge of the PCBA tray, otherwise when gravity and the groove wall 131 are not in the same plane, the PCBA tray is not strong enough due to high pressure, causing the groove wall 131 to be pulled to both sides and not play the role of a reinforcing rib. In addition, since the depression depth of the groove 13 is deeper than the receiving groove 11, the groove 13 can also be used as a material extraction port of the receiving groove 11 to realize the function of manually taking the PCBA board. The operator can touch the bottom of the PCBA board through the groove 13 formed by the depression, hook up the PCBA board and take it. One or more grooves 13 may be provided. In the present embodiment, since the middle part of the receiving groove 11 is most depressed during the stacking process of the disk body 1, only one groove 13 is provided in the present embodiment, and it is provided in the middle part of the receiving groove 11. Preferably, the groove 13 is provided in the middle part of the receiving groove 11.
[0023] Specifically, by Figure 1 It can be seen that the receiving groove 11 is used to store rectangular PCBA boards. In this embodiment, five receiving grooves 11 are provided. In order to facilitate the storage of the PCBA board, a notch 14 is provided on the side wall 111 of the receiving groove 11 to avoid the impact of components on the upper surface of the PCBA board. Of course, the receiving groove 11 can also be directly expanded to place the PCBA board into the receiving groove 11. The problem caused by this is that in the process of the PCBA board sliding left and right, all the force points are concentrated on the protruding components, which can easily cause the components to be desoldered and damaged, and unbalanced shaking occurs.
[0024] In this embodiment, an adsorption surface 12 for machine adsorption is provided on the upper surface of the disc body 1. In order to facilitate the adsorption of the machine, the surface of the entire disc body 1 is smoothed, and the overall warping degree needs to be ≤3mm, which is conducive to the vacuum suction cup on the machine to form a good airtightness when sucking the disc body 1. At the same time, in order to prevent the adsorption surface 12 from being smooth and getting stuck in the state of multi-layer stacking, five grooves 17 are arranged in a linear array in the middle of the adsorption surface 12, wherein the number of grooves 17 can be selected according to the size of the suction cup to select the width that needs to be reserved in the middle, so as to evenly distribute the number of grooves 17. The shape of the grooves 17 can be freely selected. In this embodiment, a rounded triangle is selected, which can also mainly serve as a direction mark. Specifically, the disc body 1 is provided with a plurality of grooves 17, and the groove 17 array is arranged on the adsorption surface 12.
[0025] See also Figure 2 In this embodiment, in order to facilitate placement and stacking, the tray body 1 has a side plate 2 at the lower edge of the tray body 1. When placed alone, the side plate 2 can play the role of a base support, and when stacked, it plays the role of covering the upper surface of the tray body 1 at the lower end. Specifically, the tray body 1 also includes a side plate 2 formed by extending downward from the edge of the tray body 1. For the stability of stacking, the tray body 1 is provided with a support platform 15 and a press platform 16 used in conjunction with the support platform 15. When stacking, the upper press platform 16 overlaps with the lower support platform 15. At this time, the back of the upper tray body 1 contacts and abuts against the upper surface of the lower tray body 1 to complete the stacking. Specifically, the tray body 1 is provided with a plurality of support platforms 15, and the support platforms 15 are located on the side plates 2. The lower surface of the tray body 1 is provided with a press platform 16 used for stacking in conjunction with the support platforms 15. It should be noted that at least four support platforms 15 are provided, and they are symmetrically provided on the opposite sides of the tray body 1. In this embodiment, twenty-two support platforms 15 are provided, which have better stability.
[0026] In actual use, the bottom of the tray body 1 placed alone does not look beautiful and does not have a certain degree of stability, so a bottom plate 3 is formed by extending outward from the edge of the side plate 2. The reinforced side plate 2 has a certain stabilizing effect and increases the contact area between the bottom and the bottom surface. In the stacked state, it can be used as a contact edge for separation and lifting, and has a visually distinct effect. Specifically, the tray body 1 also includes a bottom plate 3 formed by extending outward from the lower edge of the side plate 2.
[0027] In this embodiment, the tray body 1 is rectangular. In order to facilitate the identification of one direction, the rectangular tray body 1 is chamfered for direction identification when the PCBA parts are placed and for quick positioning when stacked. The other corners are chamfered to disperse the force. Specifically, the tray body 1 is rectangular with missing corners.
[0028] In summary, a PCBA turnover tray in the above-mentioned embodiment of the utility model is provided with a receiving groove of a specific size for storing PCBA boards on the tray body, and a groove is provided in the middle of the vertical receiving groove to prevent the tray body from sinking downward due to gravity and crushing the PCBA parts at the bottom in the stacking state, and a support platform and a pressing platform used in conjunction with the support platform are provided on the side of the tray body, so that the tray body can complete a stable stacking function. In order to enable the tray body to be connected to the automatic loading function, adsorption surfaces are reserved on both sides of the tray body at the receiving groove for body adsorption and transportation, so as to implement automatic loading, improve loading efficiency, and reduce labor costs.
[0029] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the attached claims.
Claims
1. A PCBA turntable, comprising a turntable body, characterized in that: The upper surface of the tray body is recessed downward to form a plurality of receiving grooves for storing PCBAs, the receiving grooves include a plurality of side walls for limiting the edge position of the PCBA, and a groove bottom perpendicular to the plurality of side walls, the receiving grooves also include notches provided on the side walls, the plurality of receiving grooves are arranged in a linear array, the upper surface of the tray body is recessed downward to form a groove, the groove is arranged perpendicular to the plurality of receiving grooves, the groove includes a plurality of groove walls forming a step structure with the groove bottom, and a groove bottom arranged perpendicular to the groove walls, the tray body also includes adsorption surfaces located on both sides of the receiving groove for adsorbing the tray body.
2. The PCBA turntable according to claim 1, characterized in that: The groove is arranged in the middle of the accommodating groove.
3. The PCBA turntable according to claim 1, characterized in that: The disc body is provided with a plurality of grooves, and the groove array is arranged on the adsorption surface.
4. The PCBA turntable according to claim 1, characterized in that: The tray body also includes a side plate formed by extending downward from the edge of the tray body.
5. The PCBA turntable according to claim 4, characterized in that: The tray body also includes a bottom plate formed by extending outward from the lower edge of the side plate.
6. The PCBA turntable according to claim 5, characterized in that: A plurality of support platforms are arranged on the tray body, and the support platforms are located on the side plates.
7. The PCBA turntable according to claim 6, characterized in that: The lower surface of the tray body is provided with a pressing platform which cooperates with the supporting platform for stacking.
8. The PCBA turntable according to claim 1, characterized in that: The disk body is arranged in a rectangular shape with missing corners.